Automotive Temperature Control and Dynamics

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Questions and Answers

What is the primary factor influencing the required injection time for a given fuel mass?

  • The temperature of the fuel supply
  • The fuel injector's opening cross-section and pressure differential (correct)
  • The material of the intake manifold
  • The engine's rotational speed

In a solenoid fuel injector at rest, what force maintains the seal against the valve seat?

  • The fuel's own pressure
  • Air pressure from the intake manifold
  • A spring mechanism (correct)
  • Magnetic attraction from the solenoid coil

Approximately how far does the injector needle lift when the solenoid coil is energized?

  • 0.05 mm
  • 0.5 mm
  • 1.5 mm
  • 0.15 mm (correct)

What is the primary purpose of the pintle shape at the front of the injector needle?

<p>To atomize the injected fuel (C)</p> Signup and view all the answers

Which of the following accurately describes the benefit of low-temperature combustion (LTC) in relation to conventional diesel combustion (CDC)?

<p>LTC results in lower soot formation due to a leaner mixture and reduced thermal NOx formation because combustion temperatures remain relatively low. (C)</p> Signup and view all the answers

What role does the 'T plot' (Kamimoto-Bae diagram) play in understanding diesel combustion processes?

<p>It visually represents the relationship between local equivalence ratio and local temperature, showing the progression of fuel elements through different combustion zones. (A)</p> Signup and view all the answers

What component directly controls the duration of fuel injection in a multi-point injection (MPI) system?

<p>The engine's electronic control unit (ECU) (B)</p> Signup and view all the answers

During which operational conditions, besides cold start, does the engine control unit (ECU) typically command mixture enrichment?

<p>During accelerations and full load operation (B)</p> Signup and view all the answers

How does the use of high Exhaust Gas Recirculation (EGR) rates affect the combustion process in mixing-controlled LTC (PCCI) compared to conventional diesel combustion (CDC)?

<p>High EGR rates in PCCI help maintain lower temperatures, reducing the risk of soot and NOx formation, unlike CDC where these emissions are more prevalent. (A)</p> Signup and view all the answers

In modern engine systems, what is a common method to achieve cold-start enrichment, replacing a dedicated cold-start injector?

<p>Extending the injection time of the port injectors (A)</p> Signup and view all the answers

What is the primary reason why LTC results in increased CO and HC emissions compared to conventional Diesel Combustion (CDC)?

<p>The leaner mixture in LTC leads to incomplete combustion, resulting in higher CO and HC emissions. (A)</p> Signup and view all the answers

Why is fuel typically injected towards the intake valve during its closed period in a port-fuel-injection (MPI) system?

<p>To minimize the amount of port wall wetting and enhance vaporization (C)</p> Signup and view all the answers

How does the timing of ignition relate to the formation of soot and NOx in premixed LTC approaches?

<p>Early ignition results in higher peak pressures and temperatures, leading to increased soot and NOx formation in premixed LTC. (C)</p> Signup and view all the answers

What primary advantage does direct fuel injection offer in terms of mixture control compared with port fuel injection?

<p>It enables more rapid and precise adjustments to mixture preparation due to reduced fuel transport delay. (D)</p> Signup and view all the answers

What is a primary limitation of operating a lean mixture with throttling in an engine?

<p>Elevated risk of misfiring. (B)</p> Signup and view all the answers

How does direct fuel injection impact the engine's ability to operate with a fuel-lean mixture, especially at part-load?

<p>It allows overall fuel-lean operation while maintaining a combustible mixture near the spark plug. (A)</p> Signup and view all the answers

Compared to MPI systems, what is a key characteristic of fuel injection in Direct Injection (DI) systems?

<p>Higher fuel pressure and shorter injection time. (A)</p> Signup and view all the answers

What is the potential benefit of fuel vaporization within the cylinder in direct injection engines?

<p>It cools the air charge, permitting higher compression ratios and delaying the onset of knock. (D)</p> Signup and view all the answers

What is the primary function of a multi-hole nozzle injector in a GDI engine?

<p>To improve spray dispersal, evaporation, and mixture preparation. (A)</p> Signup and view all the answers

By approximately what percentage can direct injection potentially improve an engine's volumetric efficiency?

<p>Up to 10% (A)</p> Signup and view all the answers

What is a major drawback associated with GDI engines regarding emissions?

<p>Elevated levels of particulate emissions. (A)</p> Signup and view all the answers

In general, how does direct fuel injection benefit specific fuel consumption compared to port fuel injection, especially at part load?

<p>It can significantly reduce fuel consumption, potentially by 15-25%. (D)</p> Signup and view all the answers

What is a key disadvantage of direct fuel injection systems despite their efficiency benefits?

<p>Higher system costs due to the need for increased injection pressure (A)</p> Signup and view all the answers

In a continuous fuel delivery system for DI engines, what happens to the excess fuel not required for injection?

<p>It is depressurized and returned to the low-pressure fuel circuit. (C)</p> Signup and view all the answers

What type of pump is commonly used in the high-pressure circuit of a continuous-delivery DI system?

<p>Three-barrel radial-piston pump. (B)</p> Signup and view all the answers

What was the primary focus of early GDI (Gasoline Direct Injection) engines developed in the late 1990s?

<p>Running a stratified lean mixture to improve fuel economy. (B)</p> Signup and view all the answers

When does mixture preparation take place in a direct injection system, and how does this compare to time available in port fuel injection?

<p>Mixture preparation occurs within the cylinder allowing for less time for mixing. (B)</p> Signup and view all the answers

In a demand-controlled fuel delivery system for DI engines, what component is actuated by the ECU to regulate the quantity of fuel delivered to the rail?

<p>Fuel supply control valve. (A)</p> Signup and view all the answers

Compared to intermediate loads, during which situation is the air-fuel mixture for a homogeneous charge typically closer to stoichiometric?

<p>During intermediate load conditions. (B)</p> Signup and view all the answers

What is the relationship between alkane chain length and ignition quality?

<p>Longer alkanes improve ignition quality. (B)</p> Signup and view all the answers

Which statement is true regarding biodiesel and its cetane number?

<p>Biodiesel's cetane number ranges from 40 to 60. (A)</p> Signup and view all the answers

How does injection timing affect ignition delay (ID)?

<p>Earlier injection leads to longer ID. (B)</p> Signup and view all the answers

What primarily influences the temperature during combustion in diesel engines?

<p>Fuel-air mixing. (C)</p> Signup and view all the answers

Which factor does NOT significantly impact the ignition delay in diesel combustion?

<p>Fuel viscosity. (C)</p> Signup and view all the answers

In a multi-spray single-injection DI diesel engine, what is the role of optical laser diagnostics?

<p>To assess interactions of fuel and chemical species. (D)</p> Signup and view all the answers

What is a consequence of a larger amount of fuel injected into the engine?

<p>Shorter ignition delay. (C)</p> Signup and view all the answers

What does NOT affect the temperature during the mixing-controlling phase of combustion?

<p>Catalytic converter efficiency. (A)</p> Signup and view all the answers

In the combustion process of a diesel engine, what factor primarily regulates the combustion rate?

<p>The fuel-air mixing process (B)</p> Signup and view all the answers

What distinguishes diesel combustion from gasoline combustion?

<p>Diesel combustion is characterized by spontaneous ignition. (A)</p> Signup and view all the answers

Why can diesel engines achieve a higher compression ratio compared to gasoline engines?

<p>Diesel engines are not constrained by knocking combustion, allowing for higher compression. (D)</p> Signup and view all the answers

What is the primary role of the cetane number in a diesel engine?

<p>To minimize the ignition delay period. (C)</p> Signup and view all the answers

How is engine torque controlled in a diesel engine?

<p>By modifying the amount of fuel injected per cycle. (D)</p> Signup and view all the answers

What is the primary advantage of operating a diesel engine unthrottled?

<p>It improves mechanical efficiency at partial loads. (A)</p> Signup and view all the answers

What is the primary constraint on the fuel/air ratio at maximum engine power in a diesel engine?

<p>The formation of excessive soot due to incomplete combustion. (C)</p> Signup and view all the answers

What is the implication of a short ignition delay in a diesel engine? (Select all that apply)

<p>It ensures that the maximum cylinder pressure and its derivative remain within acceptable levels. (C), It allows for a faster response to changes in engine load. (D)</p> Signup and view all the answers

Flashcards

Injection Time

The amount of time it takes to inject a specific amount of fuel, controlled by injector opening size and pressure difference between intake manifold and fuel supply.

Solenoid Injector

A type of fuel injector where an electromagnetic coil opens and closes the fuel flow.

Solenoid Armature

The small, movable part in a solenoid injector that controls fuel flow.

Fuel Nozzle

The opening in a fuel injector that sprays fuel into the engine.

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Engine Control Unit (ECU)

The electronic control unit that manages engine functions, including fuel injection timing.

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Multi-Point Fuel Injection (MPI)

A fuel injection system where injectors spray fuel directly into the engine's intake ports, near the intake valves.

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Cold-Start Enrichment

The process of injecting fuel into the engine during cold engine conditions to help it start and warm up.

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Injection Timing

The timing of fuel injection, controlled by the ECU to optimize engine performance.

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Stratified Fuel-Air Mixture in Direct Injection

Direct injection allows for precise control of fuel distribution within the cylinder by mixing fuel with only a portion of air, creating a stratified fuel-air mixture.

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Fuel Transport Delay in Direct Injection

Direct injection minimizes the delay between fuel injection and combustion, enabling faster and more precise mixture preparation for varying engine demands.

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Lean Operation and Rich Zone in Direct Injection

Direct injection allows for leaner overall operation while maintaining a rich mixture near the spark plug, improving fuel efficiency.

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Cooling Effect of Fuel Vaporization in Direct Injection

Fuel vaporization within the cylinder cools the air charge, allowing for higher compression ratios in direct injection engines.

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Volumetric Efficiency in Direct Injection

Direct injection engines have a higher volumetric efficiency, meaning they can induct more air, leading to increased torque.

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Fuel Consumption Benefits of Direct Injection

Direct injection offers tighter control of fuel mixture, especially in stratified lean operation, leading to improved fuel consumption.

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Cost of Direct Injection Technology

Direct injection systems cost more due to the higher injection pressure required.

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Particulate Matter (PM) Formation in Direct Injection

Direct injection engines can have a higher tendency to produce particulate matter (PM) in the cylinder.

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Direct Injection (DI)

In direct injection (DI) engines, fuel is injected directly into the combustion chamber, unlike port injection (MPI) where fuel is injected into the intake manifold.

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DI fuel pressure

DI engines need higher fuel pressure (up to 200 bar) compared to MPI engines (typically around 5 bar), causing a shorter injection time for fuel delivery.

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DI injection time

DI engines operate with a shorter injection time, only needing half a crankshaft revolution for a homogeneous mixture, compared to two revolutions in MPI.

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Multi-hole injectors in DI

Multi-hole injectors in DI engines ensure a stable spray angle, facilitating better fuel evaporation and mixture preparation.

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Particulate emissions in DI

DI engines can produce higher particulate emissions compared to modern standards due to fuel injection directly into the combustion chamber.

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Particulate filters in DI

To reduce particulate emissions in DI engines, particulate filters are employed to trap and remove soot particles from the exhaust.

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DI fuel delivery system

DI engines require a high-pressure fuel delivery system to quickly deliver fuel to the injectors, consisting of a high-pressure pump, fuel rail, sensor, and pressure-control valve.

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Demand-controlled DI system

In a demand-controlled DI fuel delivery system, the high-pressure pump delivers only the exact amount of fuel needed, eliminating excess fuel and improving fuel efficiency.

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Low-Temperature Combustion (LTC)

A combustion process where fuel and air are premixed before ignition, resulting in lower temperatures and reduced emissions. Often occurs with lean mixtures, where air is in excess compared to fuel.

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Kamimoto- Bae Diagram

A diagram that visualizes the relationship between local equivalence ratio (fuel to air ratio) and local temperature during combustion. It helps to understand the formation of soot and NOx emissions.

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Conventional Diesel Combustion (CDC)

A common combustion process where fuel and air mix inside the cylinder, leading to higher temperatures and significant soot and NOx emissions.

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Exhaust Gas Recirculation (EGR)

Exhaust gas recirculation (EGR) refers to diverting a portion of exhaust gases back into the intake system, which helps lower combustion temperatures and NOx emissions.

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Homogeneous Charge Compression Ignition (HCCI)

A combustion strategy where ignition occurs after a considerable delay following fuel injection, allowing for a more controlled and homogeneous burn. This technique is often used in LTC engines.

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Ignition Delay

The time it takes for injected fuel to ignite in a diesel engine.

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Cetane Number

A measure of how easily a diesel fuel ignites. Higher cetane numbers mean easier ignition, leading to smoother combustion.

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Biodiesel

A type of fuel derived from plants or animal fats, often blended with regular diesel.

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Burning Rate

The rate at which fuel burns in an engine, influenced by factors like fuel-air mixing and injection rate.

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Fuel-Air Mixing

The process by which fuel and air mix in a diesel engine, affecting the temperature and efficiency of combustion

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Conceptual Diesel Combustion Model

The model that explains how combustion occurs in a diesel engine, taking into account fuel spray, flame development, and heat release.

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Fuel Injection

The process of introducing fuel into the combustion chamber, highly influenced by factors like timing and injection rate.

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Fuel Injection Rate

The rate at which fuel is injected into the combustion chamber, influencing the burning rate and combustion intensity.

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Diesel Combustion Process

In diesel engines, combustion happens due to the high temperature and pressure inside the cylinder when fuel is injected. The fuel mixes with air, and how quickly this happens controls how the fuel burns.

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Heterogeneous Mixture Formation in Diesel Engines

A key difference between diesel (CI) and gasoline (SI) engines is how the fuel and air mix before burning. In diesel, the mixture is uneven and there's no risk of knocking (rapid, uncontrolled burning) like in gasoline engines.

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Higher Compression Ratio in Diesel Engines

Diesel engines can handle much higher compression ratios (15 to 21) than gasoline engines. This helps them convert fuel into power more efficiently.

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High Cylinder Pressure in Diesel Engines

Diesel engines are designed to withstand high cylinder pressures (up to 230 bar). This is because 'knocking' is not their limiting factor like in gasoline engines.

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Ignition Delay in Diesel Engines

The time between when fuel is injected (SOI) and when it starts burning (SOC) is called the 'ignition delay'. For smooth operation, this delay needs to be short and consistent.

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Cetane Number and Diesel Fuel

The 'cetane number' is a measure of how easily a fuel ignites. Diesel fuels need high cetane numbers to keep the ignition delay short and prevent excessive pressure.

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Unthrottled Operation in Diesel Engines

Diesel engines don't use a throttle to control engine power like gasoline engines. Instead, they change the amount of fuel injected into the cylinder per cycle.

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Soot Formation in Diesel Engines

If too much fuel is injected in a diesel engine, it can lead to excessive soot formation. This limits the engine's ability to burn fuel efficiently.

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Study Notes

Temperature Control

  • Boosting heating systems is covered in section 15.5.3
  • Refrigerant circuit with expansion valve is discussed in section 15.5.4
  • R744-based refrigeration cycle is detailed in section 15.5.5
  • Temperature control is described in section 15.5.2

Engine-Vehicle Matching

  • Longitudinal dynamics are introduced in section 16.1.1 and 16.1.2
  • Equations of longitudinal dynamics are presented in 16.1.2
  • Acceleration and forces due to inertia are explained in section 16.1.3
  • Traction force at the wheels is discussed in section 16.1.4
  • Transmission efficiency is covered in 16.1.5
  • Vehicle performance is detailed in sections 16.2, 16.3.1, 16.3.2, 16.3.3, 16.3.4 and 16.3
  • Performance/performance index is covered in section 16.2
  • Coastdown method: procedures are described in 16.3.1, 16.3.2,16.3.3 and 16.3.5
  • Coastdown implementation on a test rig is in section 16.3.5
  • Gear ratio selection is explored in section 16.4
  • Overall gear ratio is in section 16.4.2
  • Vehicle fuel consumption is in section 16.4.3, 16.5. 16.5.2 and 16.5.3

Fuel Metering System for SI Engines

  • Spark-ignition engines use a premixed mixture of fuel vapor and air.
  • The engine induction/fuel systems prepare a mixture from ambient air and fuel.
  • The optimum air-fuel ratio in SI engines gives required power with lowest fuel consumption and maintains smooth/reliable operation.
  • Mixture requirements are expressed through equivalence ratios (e.g., for gasoline, roughly 14.6).
  • Mixture requirements vary with different operational loads, like idle, part load, and full load.
  • Operation at different loads has corresponding mixture requirements.
  • There are fuels used in SI engines like gasoline, ethanol, LPG, and natural gas.
  • Fuel characteristics impact combustion processes, knock, and mixture preparation.
  • Carburetor method controlled fuel flow/distribution to intake.
  • Single-point fuel injection system uses one injector upstream of throttle plate .
  • Multi-point fuel injection (MPI) uses separate injectors for each cylinder, closer to the cylinders, reducing issues of fuel-wall wetting and improving fuel distribution.
  • Fuel supply systems are discussed with examples of supply with fuel tank return and returnless systems.

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