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Questions and Answers
What is the main characteristic of a manual assembly line?
What is the main characteristic of a manual assembly line?
Which factor is NOT favorable for the use of assembly lines?
Which factor is NOT favorable for the use of assembly lines?
What does the total work content refer to in an assembly line?
What does the total work content refer to in an assembly line?
Why is it often technologically impossible to automate assembly operations?
Why is it often technologically impossible to automate assembly operations?
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Which of the following describes the layout of a manual assembly line?
Which of the following describes the layout of a manual assembly line?
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What principle is described by dividing a large job into smaller tasks assigned to individual workers?
What principle is described by dividing a large job into smaller tasks assigned to individual workers?
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What is the purpose of having interchangeable parts in a production process?
What is the purpose of having interchangeable parts in a production process?
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What is a manual assembly line primarily characterized by?
What is a manual assembly line primarily characterized by?
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Which of the following best describes the 'workflow principle' mentioned in the content?
Which of the following best describes the 'workflow principle' mentioned in the content?
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Which type of work transport system is NOT mentioned in the context provided?
Which type of work transport system is NOT mentioned in the context provided?
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What is the main characteristic of the FMS In-Line Layout?
What is the main characteristic of the FMS In-Line Layout?
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Which FMS layout allows for multiple processing sequences for different part types?
Which FMS layout allows for multiple processing sequences for different part types?
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What is a key benefit of using Flexible Manufacturing Systems (FMS)?
What is a key benefit of using Flexible Manufacturing Systems (FMS)?
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Which layout type is primarily defined by its loop structure with rungs?
Which layout type is primarily defined by its loop structure with rungs?
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What describes the function of the secondary handling system in the In-Line Layout?
What describes the function of the secondary handling system in the In-Line Layout?
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What is the primary function of a scanner in the context of AIDC technologies?
What is the primary function of a scanner in the context of AIDC technologies?
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Which of the following accurately describes the substitution error rate (SER)?
Which of the following accurately describes the substitution error rate (SER)?
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Which type of bar code requires reading in two directions?
Which type of bar code requires reading in two directions?
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What is the main characteristic of width-modulated bar codes?
What is the main characteristic of width-modulated bar codes?
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In the context of reading bar codes, what signifies the first read rate (FRR)?
In the context of reading bar codes, what signifies the first read rate (FRR)?
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What distinguishes stacked bar codes from other types of bar codes?
What distinguishes stacked bar codes from other types of bar codes?
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What technology does the U.S. Postal Service use height-modulated bar codes for?
What technology does the U.S. Postal Service use height-modulated bar codes for?
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Which of the following statements about biometric bar code technology is accurate?
Which of the following statements about biometric bar code technology is accurate?
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What does the term 'starving of stations' refer to in an assembly line?
What does the term 'starving of stations' refer to in an assembly line?
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Which of the following best describes synchronous transport?
Which of the following best describes synchronous transport?
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What type of pacing provides a fixed completion time for each task on an assembly line?
What type of pacing provides a fixed completion time for each task on an assembly line?
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In mechanized work transport systems, what is a primary characteristic of asynchronous transport?
In mechanized work transport systems, what is a primary characteristic of asynchronous transport?
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What challenge arises when there is blocking of stations?
What challenge arises when there is blocking of stations?
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Which type of work transport involves work units being removed from the conveyor?
Which type of work transport involves work units being removed from the conveyor?
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How does pacing influence the assembly line?
How does pacing influence the assembly line?
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What type of mechanized transport involves work units moving in batches?
What type of mechanized transport involves work units moving in batches?
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What is a key feature of rigid pacing in an assembly line?
What is a key feature of rigid pacing in an assembly line?
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Which of the following is an undesirable aspect of rigid pacing?
Which of the following is an undesirable aspect of rigid pacing?
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In a batch model assembly line (BMAL), how many products can be produced?
In a batch model assembly line (BMAL), how many products can be produced?
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How can pacing with margin be achieved?
How can pacing with margin be achieved?
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What characterizes a single model assembly line (SMAL)?
What characterizes a single model assembly line (SMAL)?
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What is a major difference between synchronous and asynchronous conveyors?
What is a major difference between synchronous and asynchronous conveyors?
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What does 'no pacing' imply in an assembly line context?
What does 'no pacing' imply in an assembly line context?
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Which approach helps to cope with model variations in a mixed model assembly line (MMAL)?
Which approach helps to cope with model variations in a mixed model assembly line (MMAL)?
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Flashcards
FMS In-Line Layout
FMS In-Line Layout
A straight-line flow FMS layout with a fixed processing sequence for all work units. No secondary handling is needed.
FMS Loop Layout
FMS Loop Layout
A loop-shaped FMS layout that uses buffer storage to maximize machine utilization; secondary handling at each workstation.
FMS Ladder Layout
FMS Ladder Layout
A loop layout with rungs to accommodate various processing sequences for different parts. Allows greater variation in processing.
FMS Benefits
FMS Benefits
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FMS Rectangular Layout
FMS Rectangular Layout
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Machine reader/scanner
Machine reader/scanner
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Decoder
Decoder
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Bar code
Bar code
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Linear bar code
Linear bar code
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Two-dimensional bar code
Two-dimensional bar code
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First read rate (FRR)
First read rate (FRR)
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Substitution error rate (SER)
Substitution error rate (SER)
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Optical scanning
Optical scanning
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Manual Assembly Line
Manual Assembly Line
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Work Content
Work Content
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Factors for Assembly Lines
Factors for Assembly Lines
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Robot-Centered Cell
Robot-Centered Cell
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Work Element
Work Element
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Assembly Workstation
Assembly Workstation
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Division of Labor
Division of Labor
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Interchangeable Parts
Interchangeable Parts
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Work Transport Systems
Work Transport Systems
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Line Pacing
Line Pacing
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Rigid Pacing
Rigid Pacing
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Types of Mechanized Work Transport
Types of Mechanized Work Transport
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Continuous Transport
Continuous Transport
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Synchronous Transport
Synchronous Transport
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Asynchronous Transport
Asynchronous Transport
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Starving of Stations
Starving of Stations
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Blocking of Stations
Blocking of Stations
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Pacing with Margin
Pacing with Margin
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Single Model Assembly Line (SMAL)
Single Model Assembly Line (SMAL)
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Batch Model Assembly Line (BMAL)
Batch Model Assembly Line (BMAL)
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Mixed Model Assembly Line (MMAL)
Mixed Model Assembly Line (MMAL)
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How to Achieve Pacing with Margin
How to Achieve Pacing with Margin
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Undesirable Aspects of Rigid Pacing
Undesirable Aspects of Rigid Pacing
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Study Notes
Automatic Identification and Data Capture (AIDC)
- AIDC encompasses technologies that facilitate direct data entry into computer systems without using keyboards
- Applications include retail sales, inventory control, material handling, and factory operations
Components of AIDC
- Encoded Data: Alphanumeric characters are converted to machine-readable formats
- Machine Reader/Scanner: Scans encoded data, transforming it into electrical signals
- Decoder: Transforms the electrical signal back into original alphanumeric characters
AIDC Technologies
- Optical: Uses high-contrast images interpreted by optical scanners
- Electromagnetic: Employs radio frequency identification (RFID) tags
- Magnetic: Encodes data magnetically, similar to tape, including magnetic stripe cards and magnetic ink character recognition
- Smart Cards: Small plastic cards with embedded microchips for data storage
- Touch Techniques: Include touchscreens and button memory
- Biometric: Technologies used for human identification or to interpret vocal commands
Measures of AIDC Reading Accuracy
- First Read Rate (FRR): The probability of a successful, initial scanner reading
- Substitution Error Rate (SER): The probability of a scanner incorrectly reading a character
Bar Code Technology
- Linear Bar Codes: Encoded data read via a linear scan; common types include width-modulated (e.g., Universal Product Code) and height-modulated
- Two-Dimensional Bar Codes: Encoded data read in both directions; types include stacked and matrix symbologies
Radio Frequency Identification (RFID)
- Uses identification tags with electronically coded data attached to items
- Tags contain memory microchips and antennas
- Types include passive (no internal power) and active (with internal power)
- Advantages: No physical contact, non-line-of-sight identification
- Disadvantages: More expensive than other AIDC technologies
Flexible Manufacturing System (FMS)
- Manufacturing system enabling different products, adaptable to changes
Types of FMS
- Dedicated FMS: Designed for a specific range of part styles, known beforehand
- Random-Order FMS: Allows for flexible production of new parts, adjusting for daily schedule changes
- Single Machine Cell: Consists of one CNC machining center, for unattended processing. Could be batch, flexible or both
- Flexible Manufacturing Cell: Two or more processing stations, enabling batch, flexible, or both operation modes; connected to a loading/unloading station.
- Flexible Manufacturing System: Four or more processing stations with a common parts-handling system; interconnected via computer system
FMS Components
- Workstations: Processing areas
- Material Handling and Storage System: Movement of parts within or between stations
- Computer Control System: Manages the entire process
- Human Labor: Workers involved in specific tasks, depending on system flexibility
Manual Assembly Line
- Production line with assembly workstations for human workers performing tasks sequentially; the product moves along the line
- Types of assembly lines: single-model (one product), batch (a small # of products), mixed-model (various products), and hard-variety/soft-variety (describing the production range).
- Specialization of labor, interchangeable parts, workflow, and line pacing contribute to efficiency.
Work Transport Systems
- Manual: Workers physically move work units
- Mechanized: Conveyors or other automated systems move work units
- Types include continuous (constant speed), synchronous (simultaneous movement), asynchronous (independent movement), queue formation, and line pacing categories, where parts are placed on or taken from a line for predetermined timeframe/s
Pacing Types
- Rigid pacing: Each worker has a fixed time to complete tasks; synchronized workstation operations. Potential worker stress from rigid time frames
- Pacing with margin: Specified time range for completing tasks, longer than cycle time allows for error and worker variability.
- No pacing: Workers work at their own pace; ideal for flexible environments when products are varied
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Description
Explore the fascinating world of Automatic Identification and Data Capture (AIDC). This quiz covers AIDC technologies, components, and applications in various industries such as retail and inventory management. Challenge your knowledge about how data is encoded, scanned, and decoded into usable formats.