4BE3.5 U3 C4 Obj 4
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EASY What is the purpose of a pressure or altitude gauge in a hot water heating boiler?

  • To relief excess pressure
  • To measure the temperature of the water
  • To control the fuel supply to the boiler
  • To indicate whether the system is full or not (correct)
  • What is the requirement for the cock on the pipe near the pressure or altitude gauge?

  • It must be placed on the pipe far from the gauge
  • It must be perpendicular to the pipe when closed
  • It must be removed when not in use
  • It must be parallel to the pipe when open (correct)
  • Why is a siphon not required between the gauge and the boiler in hot water service?

  • Because the system generates steam
  • Because the boiler is always full of water
  • Because the gauge is not connected to the boiler
  • Because hot water boilers are completely filled with water and generate no steam (correct)
  • What is the term for pressure gauges that are calibrated in terms of height of water?

    <p>Altitude gauge</p> Signup and view all the answers

    How many pointers does an altitude gauge have?

    <p>Two</p> Signup and view all the answers

    What is the purpose of the second pointer on an altitude gauge?

    <p>To show the normal height of water in the system</p> Signup and view all the answers

    What should the pressure be in a closed hot water heating system?

    <p>Greater than the altitude</p> Signup and view all the answers

    What is the requirement for the scale on the dial of the pressure or altitude gauge?

    <p>It must be graduated to between 1 ½ and 3 ½ times the safety relief valve set pressure</p> Signup and view all the answers

    What is the maximum water temperature limit for open expansion tanks?

    <p>80°C</p> Signup and view all the answers

    Where are closed expansion tanks often located?

    <p>In the boiler room</p> Signup and view all the answers

    What happens to the air cushion inside the expansion tank when the water expands?

    <p>It gets compressed</p> Signup and view all the answers

    What is the purpose of the air separator in Figure 9?

    <p>To separate air bubbles from the water flow</p> Signup and view all the answers

    What is the minimum hydrostatic test pressure required for expansion tanks in systems designed for a working pressure of 200 kPa or less?

    <p>520 kPa</p> Signup and view all the answers

    What type of expansion tanks must be designed and constructed in accordance with ASME BPVC VIII, Division 1?

    <p>Closed expansion tanks for systems above 200 kPa</p> Signup and view all the answers

    What is the advantage of installing isolation and drain valves in the piping to a bladder-style expansion tank?

    <p>To permit servicing, replacing, and repairing the expansion tank without draining the system</p> Signup and view all the answers

    What problem do non-bladder style expansion tanks pose?

    <p>Corrosion of steel piping and heating units</p> Signup and view all the answers

    What is the purpose of the liquid in pressure gauges found before and after hot water circulation pumps?

    <p>To dampen the needle movement in the gauge</p> Signup and view all the answers

    What is the minimum temperature reading required for thermometers in hot water heating boilers?

    <p>20°C</p> Signup and view all the answers

    What is the term for a gauge that combines pressure and temperature measurement, and also includes an altitude scale?

    <p>Tridicator gauge</p> Signup and view all the answers

    How many safety relief valves are required for each hot water heating boiler?

    <p>At least one</p> Signup and view all the answers

    What is the maximum permissible increase in pressure above the MAWP when a single safety relief valve is used?

    <p>10% above MAWP</p> Signup and view all the answers

    What is the purpose of stop valves in the supply and return pipe connections of hot water heating boilers?

    <p>To allow the boiler to be drained without emptying the system</p> Signup and view all the answers

    What is the minimum temperature rating required for stop valves in hot water heating boilers?

    <p>120°C</p> Signup and view all the answers

    What is the purpose of the drain valve in hot water heating boilers?

    <p>To drain the boiler for maintenance or extended layup</p> Signup and view all the answers

    What happens to the excess water in the heating system when it expands?

    <p>It flows into the expansion tank</p> Signup and view all the answers

    What happens to the water in the expansion tank when the system cools down and decreases in volume?

    <p>It flows back into the system</p> Signup and view all the answers

    MEDIUM What is the purpose of low water fuel cut-offs in hot water heating boilers?

    <p>To shut off the fuel supply when the boiler water level falls below a certain point</p> Signup and view all the answers

    What is the significance of the cock on the pipe near the pressure or altitude gauge?

    <p>It allows the gauge to be shut off from the boiler for maintenance</p> Signup and view all the answers

    Why are siphons not required between the gauge and the boiler in hot water service?

    <p>Because hot water boilers are completely filled with water</p> Signup and view all the answers

    What is the term for pressure gauges that are calibrated in terms of height of water?

    <p>Altitude gauge</p> Signup and view all the answers

    How many pointers does a typical altitude gauge have?

    <p>Two pointers, one that is operated by the bourdon tube assembly and another that is manually placed in a fixed position</p> Signup and view all the answers

    What should the pressure be in a closed hot water heating system?

    <p>Greater than the altitude</p> Signup and view all the answers

    What is the requirement for the scale on the dial of the pressure or altitude gauge?

    <p>It must be graduated to between 1 ½ and 3 ½ times the safety relief valve set pressure</p> Signup and view all the answers

    What is the purpose of expansion tanks in hot water heating systems?

    <p>To absorb the expansion of water when it heats up</p> Signup and view all the answers

    What is the minimum temperature reading required for thermometers in hot water heating boilers?

    <p>20°C</p> Signup and view all the answers

    What is the purpose of the safety relief valve in hot water heating boilers?

    <p>To relieve pressure in the boiler</p> Signup and view all the answers

    What is the minimum pressure rating required for stop valves in hot water heating boilers?

    <p>Equal to the pressure stamped on the boiler</p> Signup and view all the answers

    Why are stop valves not required in certain down feed hot water systems?

    <p>Because the boiler is located above the system</p> Signup and view all the answers

    What is the purpose of the expansion tank in a hot water heating system?

    <p>To provide storage space for excess water due to expansion</p> Signup and view all the answers

    What happens to the water in the expansion tank when the system cools down and decreases in volume?

    <p>It flows back into the system</p> Signup and view all the answers

    What is the maximum permissible increase in pressure above the MAWP when a single safety relief valve is used?

    <p>10% above the MAWP</p> Signup and view all the answers

    What is the purpose of the drain valve in hot water heating boilers?

    <p>To drain the boiler for maintenance or extended layup</p> Signup and view all the answers

    What is the requirement for the size of safety relief valves in hot water heating boilers?

    <p>Between DN 20 and DN 100 (NPS ¾ and NPS 4)</p> Signup and view all the answers

    What is the term for a gauge that combines pressure and temperature measurement, and also includes an altitude scale?

    <p>Tridicator gauge</p> Signup and view all the answers

    What is the primary purpose of an expansion tank in a hot water heating system?

    <p>To provide a cushion for thermal expansion of the water</p> Signup and view all the answers

    What is the requirement for the hydrostatic test pressure of an expansion tank in a system designed for a working pressure of 200 kPa or less?

    <p>520 kPa</p> Signup and view all the answers

    What is the advantage of using a bladder-style expansion tank in a hot water heating system?

    <p>It eliminates the problem of oxygen corrosion</p> Signup and view all the answers

    What is the purpose of the gauge glass in the expansion tank shown in Figure 9?

    <p>To measure the water level in the tank</p> Signup and view all the answers

    What is the limitation of open expansion tanks?

    <p>They can only be used in systems with a maximum water temperature of 80°C</p> Signup and view all the answers

    What is the purpose of the shutoff valve in the connecting line between the expansion tank and the hot water supply header?

    <p>To allow the tank to be drained without draining the system</p> Signup and view all the answers

    What is the requirement for expansion tanks in systems designed to operate above 200 kPa?

    <p>They must be designed and constructed in accordance with ASME BPVC VIII, Division 1</p> Signup and view all the answers

    What is the consequence of using non-bladder style expansion tanks in a hot water heating system?

    <p>It causes corrosion of steel piping and heating units</p> Signup and view all the answers

    HARD What is the primary purpose of including a pressure or altitude gauge in a hot water heating boiler?

    <p>To indicate whether the hot water system is full</p> Signup and view all the answers

    Why is a siphon not required between the gauge and the boiler in hot water service?

    <p>Because hot water boilers are completely filled with water</p> Signup and view all the answers

    What determines the calibration of a pressure or altitude gauge?

    <p>The safety relief valve set pressure</p> Signup and view all the answers

    What is the purpose of the cock on the pipe near the pressure or altitude gauge?

    <p>To shut off the gauge from the boiler</p> Signup and view all the answers

    What is the significance of the term 'altitude' gauge?

    <p>It refers to pressure gauges calibrated in terms of height of water</p> Signup and view all the answers

    What is the purpose of the second pointer on an altitude gauge?

    <p>To show the normal height of water in the system</p> Signup and view all the answers

    What is the requirement for the scale on the dial of the pressure or altitude gauge?

    <p>It must be graduated to between 1 ½ and 3 ½ times the safety relief valve set pressure</p> Signup and view all the answers

    What is the primary purpose of the expansion tank in a hot water heating system?

    <p>To accommodate the expansion of water as it heats up</p> Signup and view all the answers

    What is the maximum pressure that a additional safety relief valve can be set to, for boilers exceeding 400 kPa?

    <p>The MAWP plus 5%</p> Signup and view all the answers

    What is the minimum pressure rating required for stop valves in hot water heating boilers?

    <p>At least equal to the pressure stamped on the boiler</p> Signup and view all the answers

    What is the purpose of the expansion tank in a hot water heating system?

    <p>To provide storage space for excess water due to expansion</p> Signup and view all the answers

    What is the minimum temperature reading required for thermometers in hot water heating boilers?

    <p>At least 20°C</p> Signup and view all the answers

    What is the requirement for the size of safety relief valves in hot water heating boilers?

    <p>Between DN 20 and DN 100</p> Signup and view all the answers

    When are stop valves not required in down feed hot water systems?

    <p>When the boiler is located above the system</p> Signup and view all the answers

    What is the term for a gauge that combines pressure and temperature measurement, and also includes an altitude scale?

    <p>Tridicator gauge</p> Signup and view all the answers

    What happens to the excess water in the heating system when it expands?

    <p>It flows into the expansion tank</p> Signup and view all the answers

    What is the maximum permissible increase in pressure above the MAWP when a single safety relief valve is used?

    <p>10% above the MAWP</p> Signup and view all the answers

    What is the purpose of the drain valve in hot water heating boilers?

    <p>To drain the boiler for maintenance or extended layup</p> Signup and view all the answers

    What is the primary purpose of ASME BPVC IV Part HG-709.2?

    <p>To calculate the required volume of the expansion tank</p> Signup and view all the answers

    What is the significance of the air separator in Figure 9?

    <p>It separates air bubbles from the water flow and directs them into the tank</p> Signup and view all the answers

    What is the consequence of using non-bladder style expansion tanks?

    <p>They cause corrosion of steel piping and heating units</p> Signup and view all the answers

    What is the purpose of a shutoff valve in the connecting line between the expansion tank and the hot water supply header?

    <p>To allow the tank to be drained without draining the system</p> Signup and view all the answers

    What is the requirement for the design of expansion tanks in systems designed to operate above 200 kPa?

    <p>They must be designed in accordance with ASME BPVC VIII, Division 1</p> Signup and view all the answers

    What is the advantage of using bladder-style expansion tanks?

    <p>They eliminate the problem of oxygen dissolving into the water</p> Signup and view all the answers

    What is the purpose of the gauge glass in the expansion tank shown in Figure 9?

    <p>To show the level of the water in the tank</p> Signup and view all the answers

    What is the limitation of open expansion tanks?

    <p>They can only be used in systems with a maximum water temperature of 80°C</p> Signup and view all the answers

    Match the following components with their functions:

    <p>Pressure or altitude gauge = Measures pressure in hot water heating boilers Thermometer = Measures temperature in hot water heating boilers Safety relief valve = Opens at a set pressure to release excess pressure Expansion tanks = Stores excess water in hot water heating systems</p> Signup and view all the answers

    Match the following types of valves with their uses:

    <p>Stop valves = Isolates sections of piping for maintenance Low water fuel cut-offs = Cuts off fuel supply if water level is too low Safety relief valve = Opens at a set pressure to release excess pressure Drain valve = Drains water from hot water heating boilers</p> Signup and view all the answers

    Match the following components with their locations:

    <p>Expansion tanks = Located near the boiler or in the piping system Stop valves = In the supply and return pipe connections Pressure or altitude gauge = Connected to the boiler or flow connection Thermometer = On the boiler or in the piping system</p> Signup and view all the answers

    Match the following components with their benefits:

    <p>Bladder-style expansion tanks = Reduces water hammer and noise Isolation and drain valves = Easier maintenance and draining of expansion tanks Siphons = Not required in hot water heating systems ASME BPVC IV = Establishes safety standards for boilers and pressure vessels</p> Signup and view all the answers

    Match the following components with their characteristics:

    <p>Altitude gauge = Calibrated in terms of height of water Pressure gauge = Measures pressure in hot water heating boilers Thermometer = Measures temperature in hot water heating boilers Safety relief valve = Opens at a set pressure to release excess pressure</p> Signup and view all the answers

    Match the following components with their purposes:

    <p>Expansion tanks = Store excess water in hot water heating systems Pressure or altitude gauge = Monitor pressure in hot water heating boilers Thermometer = Monitor temperature in hot water heating boilers Safety relief valve = Releases excess pressure in hot water heating boilers</p> Signup and view all the answers

    Match the following components with their requirements:

    <p>Pressure or altitude gauge = Scale graduated to 1 ½ to 3 ½ times the safety relief valve set pressure Thermometer = Minimum temperature reading required Stop valves = Minimum pressure rating required Expansion tanks = Designed and constructed according to ASME BPVC VIII, Division 1</p> Signup and view all the answers

    Match the following components with their limitations:

    <p>Open expansion tanks = Limited by maximum water temperature Closed expansion tanks = May be located indoors or outdoors Bladder-style expansion tanks = None mentioned Non-bladder style expansion tanks = Pose the problem of waterlogging</p> Signup and view all the answers

    Match the following components with their functions in a hot water heating system:

    <p>Air separator = Separates air bubbles from the water flow Drain valve = Allows draining the expansion tank without emptying the system Gauge glass = Monitors the level of water in the expansion tank Shutoff valve = Isolates the expansion tank for maintenance and repair</p> Signup and view all the answers

    Match the following types of expansion tanks with their characteristics:

    <p>Open expansion tank = Limited to systems with a maximum water temperature of 80°C Closed expansion tank = Can be used in systems with high operating temperatures and pressures Bladder-style expansion tank = Eliminates the problem of oxygen dissolving into the water Non-bladder style expansion tank = Brings air into direct contact with the water</p> Signup and view all the answers

    Match the following codes and standards with their applications:

    <p>ASME BPVC IV Part HG-709 = Covers provisions for thermal expansion in hot water systems ASME BPVC VIII, Division 1 = Applies to expansion tanks for systems designed to operate above 200 kPa ASME BPVC IV Part HG-709.2 = Addresses expansion tanks and includes calculations for determining the required volume ASME BPVC = Applies to hot water heating boilers and systems</p> Signup and view all the answers

    Match the following components with their locations in a hot water heating system:

    <p>Expansion tank = Often located in the boiler room Air separator = Connected to the supply main Shutoff valve = In the connecting line between the expansion tank and the hot water supply header Gauge glass = In the expansion tank</p> Signup and view all the answers

    Match the following conditions with their effects on the expansion tank:

    <p>System cools down and decreases in volume = Water in the expansion tank contracts System increases in temperature and pressure = Water in the expansion tank expands Drain valve is opened = Water in the expansion tank is drained Hydrostatic test is performed = Expansion tank is pressurized to 520 kPa</p> Signup and view all the answers

    Match the following components with their purposes in preventing corrosion:

    <p>Bladder-style expansion tank = Eliminates oxygen dissolving into the water Nitrogen-charged expansion tank = Prevents corrosion of steel piping and heating units Air separator = Separates air bubbles from the water flow Drain valve = Drains the expansion tank without emptying the system</p> Signup and view all the answers

    Match the following components with their requirements:

    <p>Expansion tank = Must be designed for a minimum hydrostatic test pressure of 520 kPa Stop valve = Must have a minimum pressure rating of 200 kPa Safety relief valve = Must be sized according to the system's requirements Thermometer = Must have a minimum temperature rating of 80°C</p> Signup and view all the answers

    Match the following components with their advantages:

    <p>Bladder-style expansion tank = Eliminates the problem of oxygen dissolving into the water Closed expansion tank = Can be used in systems with high operating temperatures and pressures Isolation and drain valves = Allow servicing, replacing, and repairing the expansion tank without draining the system Gauge glass = Monitors the level of water in the expansion tank</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective functions:

    <p>Pressure gauge = Measures pressure in the boiler Thermometer = Measures temperature in the boiler Safety relief valve = Releases excess pressure in the boiler Drain valve = Allows draining of the boiler for maintenance</p> Signup and view all the answers

    Match the following types of valves with their respective requirements:

    <p>Stop valve = Minimum pressure rating equal to the pressure stamped on the boiler Drain valve = Minimum temperature rating of 120°C Safety relief valve = Size between DN 20 and DN 100 Expansion tank valve = Must be designed and constructed in accordance with ASME BPVC VIII, Division 1</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective locations:

    <p>Pressure gauge = Before and after hot water circulation pumps Thermometer = At or near the boiler outlet Stop valve = In the supply and return pipe connections of each boiler Drain valve = At the bottom connection of the boiler</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective purposes:

    <p>Expansion tank = Provides storage space for excess water due to expansion Safety relief valve = Prevents excessive pressure buildup Stop valve = Allows the boiler to be drained without emptying the entire piping system Drain valve = Allows draining of the boiler for maintenance</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective requirements:

    <p>Thermometer = Minimum reading of 20°C and maximum reading of 160°C Safety relief valve = Set to relieve at or below the maximum allowable working pressure of the boiler Stop valve = Must be fully open during operation Drain valve = Must be located at the lowest point of the boiler</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective types:

    <p>Expansion tank = Open or closed type Stop valve = Gate valve, ball valve, or butterfly valve Safety relief valve = Automatic reseating type Drain valve = Full port opening valve</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective effects:

    <p>Expansion tank = Prevents excessive pressure buildup Safety relief valve = Allows excess water to flow into the expansion tank Stop valve = Prevents the boiler from being drained without emptying the entire piping system Drain valve = Causes the pressure to rise more than 10% above the MAWP</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective relationships:

    <p>Safety relief valve = Must be set to relieve at or below the maximum allowable working pressure of the boiler Expansion tank = Must be connected to the boiler and the system Stop valve = Must be located in the supply and return pipe connections of each boiler Drain valve = Must be located at the bottom connection of the boiler</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective limitations:

    <p>Open expansion tank = Maximum water temperature limit Safety relief valve = Maximum permissible increase in pressure above the MAWP Stop valve = Minimum pressure rating Drain valve = Must be fully open during operation</p> Signup and view all the answers

    Match the following components of hot water heating boilers with their respective advantages:

    <p>Bladder-style expansion tank = Allows for easier installation and maintenance Safety relief valve = Prevents excessive pressure buildup Stop valve = Allows the boiler to be drained without emptying the entire piping system Drain valve = Allows draining of the boiler for maintenance</p> Signup and view all the answers

    Study Notes

    Fittings Required by ASME BPVC IV for Hot Water Heating Boilers

    • Pressure or altitude gauge
    • Thermometer
    • Safety relief valve
    • Temperature controls
    • Low water fuel cut-offs
    • Stop valves
    • Blowoff or drain connections
    • Expansion tanks

    Pressure or Altitude Gauges

    • Each hot water heating boiler must have a pressure or altitude gauge connected to it
    • The gauge must not be shut off from the boiler except by a cock with tee or lever handle
    • The handle of the cock must be parallel to the pipe in which it is located when the cock is open
    • Altitude gauges indicate whether the hot water system is full
    • Pressure gauges are also found before and after hot water circulation pumps

    Thermometer

    • ASME BPVC IV requires all hot water heating boilers to have an easily read thermometer or temperature sensor (with display)
    • The thermometer or sensor must indicate the hot water temperature at or near the boiler outlet
    • The thermometer must have a minimum reading of at least 20°C, and a maximum reading of at least 160°C, but not more than 205°C

    Safety Relief Valves

    • Each hot water heating boiler must have at least one automatic reseating type safety relief valve, set to relieve at or below the maximum allowable working pressure of the boiler
    • Safety relief valves must be between DN 20 and DN 100 (NPS ¾ and NPS 4) in size
    • When a single safety relief valve is used, it must have sufficient relief capacity so that, with the fuel burning equipment operated at maximum capacity, the pressure cannot rise more than 10% above the MAWP

    Stop Valves

    • Stop valves must be placed in the supply and return pipe connections on all hot water heating boilers
    • The minimum pressure rating of all valves must be at least equal to the pressure stamped on the boiler
    • The temperature rating must not be less than 120°C

    Drain Valves

    • Each hot water heating boiler must have a bottom connection fitted with a drain valve
    • This permits draining of the boiler for maintenance or extended layup

    Expansion Tanks

    • The purpose of the expansion tank is to provide storage space for excess water (due to expansion) in the heating system
    • Expansion tanks must be installed that will be consistent with the volume and capacity of the system
    • Expansion tanks are connected to the supply main, or directly to the top of the boiler
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Open and Closed Expansion Tanks

    • Open expansion tanks are rarely used today and were limited to systems with a maximum water temperature of 80°C
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Fittings Required by ASME BPVC IV for Hot Water Heating Boilers

    • Pressure or altitude gauge
    • Thermometer
    • Safety relief valve
    • Temperature controls
    • Low water fuel cut-offs
    • Stop valves
    • Blowoff or drain connections
    • Expansion tanks

    Pressure or Altitude Gauges

    • Each hot water heating boiler must have a pressure or altitude gauge connected to it
    • The gauge must not be shut off from the boiler except by a cock with tee or lever handle
    • The handle of the cock must be parallel to the pipe in which it is located when the cock is open
    • Altitude gauges indicate whether the hot water system is full
    • Pressure gauges are also found before and after hot water circulation pumps

    Thermometer

    • ASME BPVC IV requires all hot water heating boilers to have an easily read thermometer or temperature sensor (with display)
    • The thermometer or sensor must indicate the hot water temperature at or near the boiler outlet
    • The thermometer must have a minimum reading of at least 20°C, and a maximum reading of at least 160°C, but not more than 205°C

    Safety Relief Valves

    • Each hot water heating boiler must have at least one automatic reseating type safety relief valve, set to relieve at or below the maximum allowable working pressure of the boiler
    • Safety relief valves must be between DN 20 and DN 100 (NPS ¾ and NPS 4) in size
    • When a single safety relief valve is used, it must have sufficient relief capacity so that, with the fuel burning equipment operated at maximum capacity, the pressure cannot rise more than 10% above the MAWP

    Stop Valves

    • Stop valves must be placed in the supply and return pipe connections on all hot water heating boilers
    • The minimum pressure rating of all valves must be at least equal to the pressure stamped on the boiler
    • The temperature rating must not be less than 120°C

    Drain Valves

    • Each hot water heating boiler must have a bottom connection fitted with a drain valve
    • This permits draining of the boiler for maintenance or extended layup

    Expansion Tanks

    • The purpose of the expansion tank is to provide storage space for excess water (due to expansion) in the heating system
    • Expansion tanks must be installed that will be consistent with the volume and capacity of the system
    • Expansion tanks are connected to the supply main, or directly to the top of the boiler
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Open and Closed Expansion Tanks

    • Open expansion tanks are rarely used today and were limited to systems with a maximum water temperature of 80°C
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Fittings Required by ASME BPVC IV for Hot Water Heating Boilers

    • Pressure or altitude gauge
    • Thermometer
    • Safety relief valve
    • Temperature controls
    • Low water fuel cut-offs
    • Stop valves
    • Blowoff or drain connections
    • Expansion tanks

    Pressure or Altitude Gauges

    • Each hot water heating boiler must have a pressure or altitude gauge connected to it
    • The gauge must not be shut off from the boiler except by a cock with tee or lever handle
    • The handle of the cock must be parallel to the pipe in which it is located when the cock is open
    • Altitude gauges indicate whether the hot water system is full
    • Pressure gauges are also found before and after hot water circulation pumps

    Thermometer

    • ASME BPVC IV requires all hot water heating boilers to have an easily read thermometer or temperature sensor (with display)
    • The thermometer or sensor must indicate the hot water temperature at or near the boiler outlet
    • The thermometer must have a minimum reading of at least 20°C, and a maximum reading of at least 160°C, but not more than 205°C

    Safety Relief Valves

    • Each hot water heating boiler must have at least one automatic reseating type safety relief valve, set to relieve at or below the maximum allowable working pressure of the boiler
    • Safety relief valves must be between DN 20 and DN 100 (NPS ¾ and NPS 4) in size
    • When a single safety relief valve is used, it must have sufficient relief capacity so that, with the fuel burning equipment operated at maximum capacity, the pressure cannot rise more than 10% above the MAWP

    Stop Valves

    • Stop valves must be placed in the supply and return pipe connections on all hot water heating boilers
    • The minimum pressure rating of all valves must be at least equal to the pressure stamped on the boiler
    • The temperature rating must not be less than 120°C

    Drain Valves

    • Each hot water heating boiler must have a bottom connection fitted with a drain valve
    • This permits draining of the boiler for maintenance or extended layup

    Expansion Tanks

    • The purpose of the expansion tank is to provide storage space for excess water (due to expansion) in the heating system
    • Expansion tanks must be installed that will be consistent with the volume and capacity of the system
    • Expansion tanks are connected to the supply main, or directly to the top of the boiler
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Open and Closed Expansion Tanks

    • Open expansion tanks are rarely used today and were limited to systems with a maximum water temperature of 80°C
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Fittings Required by ASME BPVC IV for Hot Water Heating Boilers

    • Pressure or altitude gauge
    • Thermometer
    • Safety relief valve
    • Temperature controls
    • Low water fuel cut-offs
    • Stop valves
    • Blowoff or drain connections
    • Expansion tanks

    Pressure or Altitude Gauges

    • Each hot water heating boiler must have a pressure or altitude gauge connected to it
    • The gauge must not be shut off from the boiler except by a cock with tee or lever handle
    • The handle of the cock must be parallel to the pipe in which it is located when the cock is open
    • Altitude gauges indicate whether the hot water system is full
    • Pressure gauges are also found before and after hot water circulation pumps

    Thermometer

    • ASME BPVC IV requires all hot water heating boilers to have an easily read thermometer or temperature sensor (with display)
    • The thermometer or sensor must indicate the hot water temperature at or near the boiler outlet
    • The thermometer must have a minimum reading of at least 20°C, and a maximum reading of at least 160°C, but not more than 205°C

    Safety Relief Valves

    • Each hot water heating boiler must have at least one automatic reseating type safety relief valve, set to relieve at or below the maximum allowable working pressure of the boiler
    • Safety relief valves must be between DN 20 and DN 100 (NPS ¾ and NPS 4) in size
    • When a single safety relief valve is used, it must have sufficient relief capacity so that, with the fuel burning equipment operated at maximum capacity, the pressure cannot rise more than 10% above the MAWP

    Stop Valves

    • Stop valves must be placed in the supply and return pipe connections on all hot water heating boilers
    • The minimum pressure rating of all valves must be at least equal to the pressure stamped on the boiler
    • The temperature rating must not be less than 120°C

    Drain Valves

    • Each hot water heating boiler must have a bottom connection fitted with a drain valve
    • This permits draining of the boiler for maintenance or extended layup

    Expansion Tanks

    • The purpose of the expansion tank is to provide storage space for excess water (due to expansion) in the heating system
    • Expansion tanks must be installed that will be consistent with the volume and capacity of the system
    • Expansion tanks are connected to the supply main, or directly to the top of the boiler
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

    Open and Closed Expansion Tanks

    • Open expansion tanks are rarely used today and were limited to systems with a maximum water temperature of 80°C
    • Closed expansion tanks can be used in systems with high operating temperatures and pressures

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    Description

    This quiz covers the required fittings for hot water heating boilers according to ASME BPVC IV, including pressure or altitude gauges, thermometers, and more.

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