Podcast
Questions and Answers
Where is the return line filter typically located in a hydraulic system?
Where is the return line filter typically located in a hydraulic system?
- At the output side of the hydraulic pump
- At the end of the supply line
- At the midpoint of the return line (correct)
- At the input side of the hydraulic pump
What is the primary goal of a preventive maintenance program for a hydraulic system?
What is the primary goal of a preventive maintenance program for a hydraulic system?
- To reduce the complexity of the system
- To eliminate most hydraulic component failures (correct)
- To increase the system's operating frequency
- To ensure minimum flow and pressure during operation
What is the primary function of the hydraulic fluid in an aircraft hydraulic system?
What is the primary function of the hydraulic fluid in an aircraft hydraulic system?
- To cool the system components
- To transmit energy in the system (correct)
- To lubricate the system components
- To generate pressure in the system
What is a common pitfall in many organizations' preventive maintenance procedures?
What is a common pitfall in many organizations' preventive maintenance procedures?
What is the minimum auto-ignition temperature of most aviation hydraulic fluids?
What is the minimum auto-ignition temperature of most aviation hydraulic fluids?
What is the first step in developing a preventive maintenance program for a hydraulic system?
What is the first step in developing a preventive maintenance program for a hydraulic system?
What is a critical property of hydraulic fluids used in aircraft hydraulic systems?
What is a critical property of hydraulic fluids used in aircraft hydraulic systems?
What is the primary characteristic of a preventive maintenance program?
What is the primary characteristic of a preventive maintenance program?
Why are phosphate esters used as hydraulic fluids in aircraft systems?
Why are phosphate esters used as hydraulic fluids in aircraft systems?
What is the primary benefit of a well-implemented preventive maintenance program for a hydraulic system?
What is the primary benefit of a well-implemented preventive maintenance program for a hydraulic system?
What is a challenge in designing aircraft hydraulic systems?
What is a challenge in designing aircraft hydraulic systems?
What is the primary role of hydraulic systems in various applications?
What is the primary role of hydraulic systems in various applications?
What is the basic principle of hydraulics as stated by Pascal's Law?
What is the basic principle of hydraulics as stated by Pascal's Law?
What is the recommended approach to developing a preventive maintenance program for a hydraulic system?
What is the recommended approach to developing a preventive maintenance program for a hydraulic system?
What is the formula to calculate hydraulic pressure?
What is the formula to calculate hydraulic pressure?
What is the characteristic of hydraulic pressure in a confined fluid?
What is the characteristic of hydraulic pressure in a confined fluid?
What is the purpose of including environmental concerns in a Preventive Maintenance procedure?
What is the purpose of including environmental concerns in a Preventive Maintenance procedure?
What is the application of more powerful and accurate hydraulic systems?
What is the application of more powerful and accurate hydraulic systems?
What is the primary focus of the 5th step in creating a Preventive Maintenance program for a hydraulic system?
What is the primary focus of the 5th step in creating a Preventive Maintenance program for a hydraulic system?
What is the purpose of including a list of safety precautions in a Preventive Maintenance procedure?
What is the purpose of including a list of safety precautions in a Preventive Maintenance procedure?
What is the primary benefit of having a comprehensive Preventive Maintenance program for a hydraulic system?
What is the primary benefit of having a comprehensive Preventive Maintenance program for a hydraulic system?
What is the purpose of specifying the store room number for parts and materials in a Preventive Maintenance procedure?
What is the purpose of specifying the store room number for parts and materials in a Preventive Maintenance procedure?
What is the primary goal of a Preventive Maintenance program for a hydraulic system?
What is the primary goal of a Preventive Maintenance program for a hydraulic system?
What is the advantage of hydraulic systems in terms of pipe size and weight?
What is the advantage of hydraulic systems in terms of pipe size and weight?
What is the common approach to hydraulic system maintenance in most companies?
What is the common approach to hydraulic system maintenance in most companies?
What is the recommended percentage of hydraulic troubleshooters in a maintenance workforce?
What is the recommended percentage of hydraulic troubleshooters in a maintenance workforce?
What is the primary role of general hydraulic maintenance personnel?
What is the primary role of general hydraulic maintenance personnel?
What is the primary goal of a preventative maintenance approach to hydraulic systems?
What is the primary goal of a preventative maintenance approach to hydraulic systems?
What is the importance of having 'hydraulic knowledge' in maintenance?
What is the importance of having 'hydraulic knowledge' in maintenance?
What is the expected outcome of implementing a preventative maintenance approach to hydraulic systems?
What is the expected outcome of implementing a preventative maintenance approach to hydraulic systems?
Flashcards
Return Line Filter
Return Line Filter
Located at the hydraulic pump's input side; removes contamination from hydraulic fluid at the return line's end.
High Flash Point
High Flash Point
A temperature at which a liquid produces sufficient vapor to form an ignitable mixture with air.
Adequate Viscosity
Adequate Viscosity
Hydraulic fluid characteristic needed for efficient operation across a range of temperatures.
Preventive Maintenance
Preventive Maintenance
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Preventive Maintenance Program Steps
Preventive Maintenance Program Steps
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PM Job Plan Elements
PM Job Plan Elements
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Pascal's Law
Pascal's Law
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Hydraulic Pressure Definition
Hydraulic Pressure Definition
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Hydraulic Troubleshooters
Hydraulic Troubleshooters
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General Hydraulic Maintenance Personnel
General Hydraulic Maintenance Personnel
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Study Notes
Hydraulic System Components
- A return line filter is located at the input side of the hydraulic pump and cleans out any contamination in the hydraulic fluid at the end of the return line.
Hydraulic Fluid Properties
- Hydraulic fluid should have a high flash point to prevent ignition in case of a leak.
- Special hydraulic fluids with fire-resistant properties have been developed for aviation use, such as phosphate esters.
- These fluids are difficult to ignite at room temperature but can sustain combustion if heated to temperatures above 180°C.
- The auto-ignition temperature of most aviation hydraulic fluids is in the range of 475°C.
- Hydraulic fluid should have adequate viscosity to work efficiently over a broad temperature spectrum.
Preventive Maintenance
- Preventive maintenance is essential to eliminate most hydraulic component failures.
- A preventive maintenance program should be developed and followed to obtain results.
- Steps to develop a preventive maintenance program include:
- Identifying the system operating condition.
- Determining the equipment manufacturer's requirements for preventive maintenance.
- Identifying the component manufacturer's requirements for hydraulic fluid and filters.
- Reviewing equipment history to verify the above procedures.
Preventive Maintenance Procedures
- Procedures must be written for each PM task and must be accurate and understandable by all maintenance personnel.
- The PM job plan should include:
- Tools or special equipment required.
- Parts or material required with store room number.
- Safety precautions and environmental concerns.
- A list of preventive maintenance tasks for a hydraulic system could include:
Hydraulic System Principles
- Pascal's Law states that "Pressure applied to any part of a confined fluid transmits to every other part with no loss."
- Pressure acts with equal force on all equal areas of the confining walls and perpendicular to the walls.
- Hydraulic pressure can be defined as the force exerted by a fluid on unit area, anywhere on the surface within the container.
Hydraulic Knowledge
- Hydraulic knowledge is essential for effective maintenance.
- It is recommended to divide hydraulic skill into two groups:
- Hydraulic troubleshooters (10% or less of maintenance workforce) who are experts in maintenance.
- General hydraulic maintenance personnel (90% or more) who provide preventive maintenance expertise.
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