Aircraft Hardware Quiz
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Questions and Answers

What is the primary function of aircraft hardware?

  • To assist in the communication systems of the aircraft
  • To provide aesthetic value to the aircraft
  • To enhance fuel efficiency
  • To hold various aircraft parts together securely (correct)
  • Which of the following specifications is NOT typically used for identifying aircraft threaded fasteners?

  • NAS (National Aircraft Standard)
  • ISO (International Standards Organization) (correct)
  • AN (Air Force-Navy)
  • MS (Military Standard)
  • In what situations would bolts typically be preferred over screws in aircraft assembly?

  • In applications with high vibration
  • When parts must be assembled quickly without tools
  • Where extreme tensile strength is required (correct)
  • When aesthetically pleasing fasteners are needed
  • What are the characteristics of rivets as fastening devices in aircraft?

    <p>They become weaker with age when used regularly</p> Signup and view all the answers

    Why is the selection and use of aircraft hardware critical?

    <p>It directly influences the aircraft's safety and efficiency</p> Signup and view all the answers

    Which type of fastening method is typically least suitable for parts that require frequent servicing?

    <p>Welding</p> Signup and view all the answers

    What is a common identifier for quick-release fasteners used in aircraft?

    <p>Factory trade names</p> Signup and view all the answers

    Which characteristic distinguishes bolts from screws in aircraft applications?

    <p>Bolts provide greater strength than screws</p> Signup and view all the answers

    What is the primary distinction between the threaded ends of bolts and screws?

    <p>Bolts have blunt ends while screws can have pointed or blunt ends.</p> Signup and view all the answers

    How are external threads designated in ISO metric screw threads?

    <p>By lowercase letters g or h</p> Signup and view all the answers

    How is a bolt typically tightened in an assembly?

    <p>By turning the nut on the bolt.</p> Signup and view all the answers

    When might it be necessary to replace an aircraft fastener?

    <p>When a duplicate of the original fastener is unavailable.</p> Signup and view all the answers

    Which of the following standards specifies a shorter list of thread dimensions for ISO metric screw threads?

    <p>ISO 262</p> Signup and view all the answers

    What material are aircraft bolts NOT typically fabricated from?

    <p>Plastic composites</p> Signup and view all the answers

    What defines the grip length of a bolt?

    <p>A long unthreaded portion.</p> Signup and view all the answers

    What is the significance of the letter 'S' stamped on the head of an aircraft bolt?

    <p>Identifies special bolts for specific applications</p> Signup and view all the answers

    What is true about the threaded end of a screw?

    <p>It can fit directly into the material being secured.</p> Signup and view all the answers

    Which thread series specifies 14 threads per inch on a 1-inch diameter fastener?

    <p>NF thread series</p> Signup and view all the answers

    Which aircraft bolt types are available in internal wrenching style?

    <p>AN, NAS, and MS bolts</p> Signup and view all the answers

    What is a characteristic of the screw's threaded section compared to a bolt's?

    <p>Screws have a longer threaded section and may have no clearly defined grip length.</p> Signup and view all the answers

    What method is NOT identified for classifying aircraft bolts?

    <p>Expected lifespan of the bolt</p> Signup and view all the answers

    Which is NOT a head style of AN bolts used in aircraft structures?

    <p>Countersunk</p> Signup and view all the answers

    What differentiates American National thread series from the American Standard Unified thread series?

    <p>The number of threads per inch specification.</p> Signup and view all the answers

    What is the primary reason for using like bolts in replacement within aircraft?

    <p>Strength and dimensional consistency</p> Signup and view all the answers

    What does the '3' in the bolt part number AN3DD5A indicate?

    <p>The diameter in sixteenths of an inch</p> Signup and view all the answers

    Which marking indicates the bolt is made of corrosion resistant steel?

    <p>Single raised dash</p> Signup and view all the answers

    What do the letters 'DD' in the bolt part number AN3DD5A signify?

    <p>The material is 2024 aluminum alloy</p> Signup and view all the answers

    What type of bolt is indicated by a part number starting with 'AN'?

    <p>Standard Air Force-Navy bolt</p> Signup and view all the answers

    How are close tolerance NAS bolts marked?

    <p>With a recessed triangle</p> Signup and view all the answers

    Which letter in a bolt part number indicates the shank is undrilled?

    <p>A</p> Signup and view all the answers

    What indicates that a bolt is cadmium plated?

    <p>Absence of letters</p> Signup and view all the answers

    What materials are aircraft nuts commonly made from?

    <p>Cadmium plated carbon steel and stainless steel</p> Signup and view all the answers

    What is the main characteristic that distinguishes self-locking nuts from non-self-locking nuts?

    <p>Self-locking nuts contain an integral locking feature.</p> Signup and view all the answers

    Which type of nut is designed specifically for use with drilled shank bolts?

    <p>Castle nut</p> Signup and view all the answers

    Which of the following nuts can withstand large tensional loads?

    <p>Castle nut</p> Signup and view all the answers

    What feature is common in non-self-locking nuts to ensure safety?

    <p>Cotter pin or safety wire</p> Signup and view all the answers

    Why is the light hex nut limited in use on aircraft structures?

    <p>It requires an auxiliary locking device.</p> Signup and view all the answers

    What distinguishes the castellated shear nut from the castle nut?

    <p>Its castellations are not as deep as those in the castle nut.</p> Signup and view all the answers

    Which type of nut is lighter and used for miscellaneous light tension requirements?

    <p>Light hex nut</p> Signup and view all the answers

    Which of the following is NOT a type of non-self-locking nut?

    <p>Self-locking nut</p> Signup and view all the answers

    What is the primary purpose of the plain checknut, AN316?

    <p>To secure plain nuts and threaded rod ends</p> Signup and view all the answers

    In which scenario should self-locking nuts not be used?

    <p>At joints subject to rotation</p> Signup and view all the answers

    Which type of self-locking nut is designed specifically to withstand severe vibrations?

    <p>Boots self-locking nut</p> Signup and view all the answers

    What materials are represented in the three typical kinds of self-locking nuts considered in the handbook?

    <p>All-metal, stainless steel, and nylon insert</p> Signup and view all the answers

    What are self-locking nuts commonly used for in aircraft applications?

    <p>Attachment of antifriction bearings and exhaust stacks</p> Signup and view all the answers

    Which self-locking nut type is representative of the nylon insert category?

    <p>Elastic stop nut</p> Signup and view all the answers

    What must be ensured when attaching plates to a structure in aircraft?

    <p>Positive attachment to prevent rotation</p> Signup and view all the answers

    What is a characteristic of self-locking nuts in terms of safety features?

    <p>They integrate a safety feature in their design</p> Signup and view all the answers

    Study Notes

    Learning Objectives - Week 2 Day 5

    • The learning objectives for week 2 day 5 focus on aircraft hardware, fasteners, and their identification, classifications, and coding.

    Aircraft Hardware

    • Aircraft hardware refers to various fasteners and small items essential for aircraft manufacture and repair.
    • Effective aircraft operation is highly reliant on proper selection and utilization of aircraft hardware.

    Methods of Joining Metal Parts

    • Common methods include riveting, bolting, brazing, and welding.
    • The chosen method must create a strong bond as robust as the constituent parts.

    Aircraft Hardware Identification

    • Most aircraft components are identified using specification numbers or trade names.
    • Threaded fasteners and rivets are commonly identified by AN (Air Force-Navy), NAS (National Aircraft Standard), or MS (Military Standard) numbers.
    • Quick-release fasteners are often identified by their factory trade names and size designations (e.g., Dzus, Camloc, Airloc).

    Threaded Fasteners

    • Threaded fasteners (like bolts and screws) enable quick disassembly and replacement of maintenance-critical parts.
    • Riveting and welding parts regularly can weaken the joint.
    • Bolts are generally used where high strength is prioritized; screws are chosen when strength isn't paramount.
    • Bolts and screws both include a head and threading at one end.
    • Bolts are always blunt-ended, in contrast with screws which can be blunt or pointed.

    Thread Classification

    • Aircraft fasteners frequently use NC (American National Coarse), NF (American National Fine), UNC (American Standard Unified Coarse), and UNF (American Standard Unified Fine) thread types.
    • Thread specifications define the number of threads per inch (e.g., 1-14 NF, 1-12 UNF) and are crucial for proper assembly.
    • Threads are also designated by class, which indicates the permitted tolerance in manufacturing (e.g., Class 1 is loose, Class 4 is close).
    • Aircraft bolts are most often manufactured to a medium fit, Class 3.

    British Association (BA) Screw Threads

    • BA threads are an outdated standard used for miniature instruments or models.
    • Their design was metric-based and aimed to anticipate worldwide metrication.
    • The British Standards Institution (BSI) recommends BA sizes over BSW and BSF screws for small items.

    ISO Metric Screw Threads

    • ISO metric screw threads are the prevalent standard globally.
    • ISO metric screws include a variety of major and minor diameter and pitch specifications.
    • External threads are denoted with lowercase letters, while internal threads are represented by uppercase letters.

    Aircraft Bolts

    • Aircraft bolts are commonly manufactured from steel, sometimes plated with cadmium or zinc for corrosion resistance, or from aluminum alloys, often anodized to better prevent corrosion.
    • Bolts are categorized into general-purpose, AN, NAS, or MS bolts depending on specific application needs or additional strength requirements.
    • Identification markings on bolt heads can denote manufacturer, material, and whether it's standard or a special bolt.

    Aircraft Nuts

    • Aircraft nuts are produced in varied shapes and sizes.
    • Often made from cadmium-plated carbon steel, stainless steel, or anodized aluminum alloys.
    • Nuts are typically categorized as either non-self-locking or self-locking based on their locking mechanism:
    • Non-self-locking nuts usually require additional locking devices (like safety wire or cotter pins).
    • Self-locking nuts incorporate a built-in locking system.
    • Different nut types include:
    • Castle nuts (AN310, AN320) used with threaded joints.
    • Plain hex nuts and light hex nuts (AN315, AN335, AN340, AN345) often used for various tasks.
    • Wing nuts (AN350) which are easily tightened and loosened by hand.
    • Elastic stop nuts which have a nylon collar to prevent loosening.
    • Boots self-locking nuts.

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    Description

    Test your knowledge of aircraft hardware specifications and applications with this quiz. Covering topics such as the functions of different fasteners and their best use cases in aircraft assembly, this quiz is perfect for students and professionals in the aviation field.

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