Additive Manufacturing Technologies
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Questions and Answers

What does AM stand for?

Additive Manufacturing

What is the main advantage of using AM?

It creates anything you want

What does the acronym STL stand for?

Stereolithography

What are two of the most important requirements for AM?

<p>Design &amp; Creativity</p> Signup and view all the answers

What are the two most important aspects of AM?

<p>Design and engineering</p> Signup and view all the answers

AM is a subtractive manufacturing process, meaning material is removed to create the final object.

<p>False</p> Signup and view all the answers

Which of these is NOT a synonymous term for AM?

<p>Subtractive manufacturing</p> Signup and view all the answers

AM has been around for a long time, but it's only recently become more popular.

<p>True</p> Signup and view all the answers

What is the main benefit of using AM?

<p>reduced waste</p> Signup and view all the answers

What is the most important factor for selecting materials for AM?

<p>The appropriate material</p> Signup and view all the answers

What is the most important aspect of AM when it comes to sustainability?

<p>The reduction of waste</p> Signup and view all the answers

The use of digital data is essential for AM processes.

<p>True</p> Signup and view all the answers

What is the name of the widely accepted file format for 3D models in AM?

<p>STL file format</p> Signup and view all the answers

AM is only used to create prototypes.

<p>False</p> Signup and view all the answers

What are two of the key benefits of AM?

<p>Reduced waste &amp; design complexity</p> Signup and view all the answers

What is the main difference between Additive Manufacturing and traditional subtractive manufacturing?

<p>Additive manufacturing adds material while subtractive manufacturing removes material</p> Signup and view all the answers

High temperatures are always required for AM processes.

<p>False</p> Signup and view all the answers

AM is always more expensive than traditional manufacturing methods.

<p>False</p> Signup and view all the answers

What is the term used for a 3D pixel?

<p>Voxel</p> Signup and view all the answers

AM technology requires the use of molds.

<p>False</p> Signup and view all the answers

AM processes can be very fast when it comes to creating parts.

<p>True</p> Signup and view all the answers

What is the term used to describe the process of reducing the material to the desired shape without changing its composition?

<p>Subtractive manufacturing</p> Signup and view all the answers

AM is becoming more popular due to its potential for creating complex geometries and functionality.

<p>True</p> Signup and view all the answers

What is the key benefit that Fused Deposition Modeling (FDM) offers?

<p>It is cost effective</p> Signup and view all the answers

What are the two most common types of extrusion-based AM technologies?

<p>FDM &amp; FFF</p> Signup and view all the answers

FDM technology requires a lot of post-processing to achieve the desired properties.

<p>True</p> Signup and view all the answers

FDM is well-suited for producing parts with high strength and durability.

<p>True</p> Signup and view all the answers

FDM is a good choice for mass production.

<p>False</p> Signup and view all the answers

What are two common defects that can occur in FDM parts?

<p>Shape distortion and micro voids</p> Signup and view all the answers

The use of a binder is essential for binder jetting processes.

<p>True</p> Signup and view all the answers

Binder jetting is limited to prototyping.

<p>False</p> Signup and view all the answers

Binder jetting is a relatively inexpensive AM process.

<p>True</p> Signup and view all the answers

Binder jetting requires high temperatures to bond powder particles together.

<p>False</p> Signup and view all the answers

Binder jetting processes can be used to produce parts with a wide range of materials.

<p>True</p> Signup and view all the answers

Binder jetting is a highly efficient process.

<p>True</p> Signup and view all the answers

Binder jetting is a complex process.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing large-scale parts.

<p>False</p> Signup and view all the answers

Binder jetting is a relatively new AM process.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with high accuracy.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with a smooth surface finish.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with a wide range of colors.

<p>True</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with high strength.

<p>True</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with high detail.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with high dimensional accuracy.

<p>False</p> Signup and view all the answers

Binder jetting is considered a relatively new technology.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with excellent surface finish.

<p>False</p> Signup and view all the answers

Binder jetting is a good choice for producing parts with high detail and intricate geometries.

<p>False</p> Signup and view all the answers

Study Notes

Additive Manufacturing Technologies

  • Additive manufacturing (AM) processes create objects layer by layer, unlike traditional subtractive manufacturing methods that remove material
  • AM technologies are diverse, using various materials, energy sources and processes
  • Different classifications exist based on raw material type, process type or basic technology
  • Key aspects include materials used in the process, whether liquid, powder or solid sheet, and the process itself

Classes of AM Technologies

  • Vat photopolymerization (SLA, DLP, CLIP) uses a liquid photocurable resin, cured by UV light.
  • Sheet lamination uses sheets of material, cut and bonded to create the object.
  • Powder bed fusion (SLS, SLM, DMLS, EBM) uses a powder bed fused together by laser or electron beam.
  • Material extrusion (FDM, FFF, Robocasting, Bioprinting, Contour crafting) extrudes a molten or semi-molten material into layers.
  • Binder jetting (3DP, MJP) selectively deposits a liquid binder to bond powder materials.
  • Direct energy deposition (LENS, EBAM, LMD) uses a focused thermal energy source to melt and deposit material.
  • Material jetting (PolyJet) uses droplets of material selectively deposited.

Key Considerations

  • Material properties and characteristics are crucial for AM
  • AM is becoming more common and is a rapidly evolving technology
  • Speed, cost, and scalability vary between AM processes.
  • AM design often emphasizes functional and geometric complexity
  • Waste reduction is commonly considered in AM design
  • Post-processing steps are often necessary for enhanced part quality, properties, and aesthetics.

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Description

Explore the various additive manufacturing (AM) technologies that create objects layer by layer, providing a contrast to traditional subtractive methods. This quiz covers key aspects of AM processes, including different classifications based on materials and methods used, such as vat photopolymerization, sheet lamination, and powder bed fusion. Test your knowledge on these innovative technologies!

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