Abrasive Grinding Quiz
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Questions and Answers

What is the main purpose of using drill jigs?

  • Drilling, reaming, tapping, and other allied operations (correct)
  • Clamping the job when drilling
  • Drilling operation only
  • Guiding the tool only

Which type of jig is specifically used for providing location from a bore?

  • Solid jig
  • Box jig
  • Post jig (correct)
  • Plate jig

In the context of grinding wheels, what does a marking with 'C' indicate?

  • Coarse abrasive
  • Ceramic abrasive
  • Crystalline abrasive
  • Cubic boron nitride abrasive (correct)

What is the primary function of a swing frame grinder?

<p>Internal grinding of large castings (C)</p> Signup and view all the answers

Which type of grinder typically utilizes a flexible shaft for its operation?

<p>Flexible shaft grinder (D)</p> Signup and view all the answers

What task is NOT typically performed using drill jigs?

<p>Welding (D)</p> Signup and view all the answers

What material is the wheel made of when it is combined with Silicon Carbide to create a grinding wheel?

<p>Aluminium oxide (A)</p> Signup and view all the answers

According to Indian standards, what group does a grain size of 46 belong to?

<p>Medium (A)</p> Signup and view all the answers

For which purpose are grinding fluids NOT used?

<p>Reduces the friction between the wheel face and the job (D)</p> Signup and view all the answers

What material is commonly used for the stylus of a surface indicator?

<p>High carbon steel (C)</p> Signup and view all the answers

Which type of grinder typically has a motor drive attached to it in milling machines?

<p>Swing frame grinder (C)</p> Signup and view all the answers

What is the purpose of combining C and Si to create a grinding wheel?

<p>Reduce heat generation during grinding (D)</p> Signup and view all the answers

What type of tool post is suitable for clamping rotary symmetrical tools?

<p>Collet chuck (C)</p> Signup and view all the answers

What is the process of impressing straight indentations on the surface of a workpiece called?

<p>Knurling (C)</p> Signup and view all the answers

Which mechanical device is used to support a long standard workpiece when it is turned between the centers?

<p>Centre (D)</p> Signup and view all the answers

What is a taper reamer used for tapering?

<p>Drill hole (B)</p> Signup and view all the answers

Identify the reamer type based on the given options.

<p>Taper Pin Hand (B)</p> Signup and view all the answers

Where does the cutting edge of a reamer reside?

<p>Body (D)</p> Signup and view all the answers

What is the uppermost part of a thread known as?

<p>Crest (B)</p> Signup and view all the answers

What are planing machines primarily used for?

<p>Large jobs (C)</p> Signup and view all the answers

In a milling machine, what holds and rotates the cutter?

<p>Spindle (C)</p> Signup and view all the answers

What part of swing frame grinder provides the necessary balance during operation?

<p>Counterbalance (A)</p> Signup and view all the answers

Study Notes

Drill Jigs and Their Purposes

  • Drill jigs are primarily used to provide accurate locations and support for drilling operations, enhancing precision in manufacturing.
  • The specific type of jig used for providing location from a bore is known as a "bore jig."

Grinding Wheels

  • A marking with 'C' on a grinding wheel indicates the wheel is made with Aluminum Oxide.
  • Wheels combined with Silicon Carbide are typically used for grinding materials with high tensile strength, such as metals.

Swing Frame Grinders

  • The primary function of a swing frame grinder is to grind large components that require a high degree of accuracy, often in heavy manufacturing.
  • In swing frame grinders, the swing frame itself provides balance during operation.

Grinder Specifications

  • Flexible shaft grinders utilize a flexible shaft for operation, allowing for versatile movements while grinding.
  • A motor drive is typically attached to tool post grinders in milling machines.

Drill Jigs and Their Applications

  • Drill jigs are not commonly used for tasks like forming or shaping the materials but focus on drilling holes.
  • Common materials for styluses of surface indicators include hardened steel for durability and precision.

Grinding Fluids

  • Grinding fluids are not used for cooling during the grinding process; their primary purpose is lubrication and flushing away debris.

Reamers and Tapering

  • A taper reamer is utilized specifically for creating tapered holes in materials.
  • The cutting edges of reamers are found on the periphery of the tool, enabling effective material removal.

Threads and Planing Machines

  • The uppermost part of a thread is known as the crest, which is integral to thread characteristics.
  • Planing machines are primarily used for producing flat surfaces on workpieces and can also create grooves.

Milling Machines

  • In milling machines, the cutter is securely held and rotated by a spindle.
  • Long standard workpieces during turning operations are supported by a device called a "tailstock."

Summary of Tools and Processes

  • The process of impressing straight indentations on a workpiece surface is referred to as "marking" or "scribing."
  • Taper reamers and various tool posts are essential tools for achieving accuracy in manufacturing operations.

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Description

Test your knowledge on abrasive grinding with this quiz. Questions cover types of abrasives, grain size standards, and the use of grinding fluids.

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