Supply Chain Management Review PDF
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Cebu Technological University
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Summary
This document provides an overview of supply chain management, covering its components, advantages, and key processes. It details the steps involved in planning, sourcing, manufacturing, delivery, and returning products. The document also introduces value chain analysis and different strategies for optimizing supply chains.
Full Transcript
**\*SUPPLY CHAIN MANAGEMENT -** is the management of the flow of goods and services **\*ADVANTAGES OF OPTIMIZING SUPPLY CHAIN** 1. **Saving Money** 2. **Streamlining your inventory** 3. **Boosting efficiency** 4. **Improving customer satisfaction** **\*Five components or stages of traditio...
**\*SUPPLY CHAIN MANAGEMENT -** is the management of the flow of goods and services **\*ADVANTAGES OF OPTIMIZING SUPPLY CHAIN** 1. **Saving Money** 2. **Streamlining your inventory** 3. **Boosting efficiency** 4. **Improving customer satisfaction** **\*Five components or stages of traditional supply chain management systems:** - **Planning** - Plan and manage all resources required to meet customer demand - **Sourcing -** Choose suppliers to provide the goods and services needed to create the product - **Manufacturing -** Organize the activities required to accept raw materials, manufacture the product, etc. - **Delivery and Logistics -** Coordinate customer orders, schedule deliveries, dispatch loads, invoice customers and receive payments. - **Returning -** Create a network or process to take back defective, excess or unwanted products. **Raw Materials -\> Supplier -\> Manufacturer -\> Distributor -\> Retailer -\> Consumer** **\*Supply chain -** captures the entire flow that brings a product or service to market **\*Logistics - **is a small segment of the supply chain, focused on the movement and transportation of the products **\*Several other key supply chain management processes involved in transforming raw goods into finished products.** - **Demand planning: **Forecasting the customer demand for a product or service. - **Supply planning: **Determining how to best meet the needs discovered during demand planning. Basically, how will you balance supply and demand? - **Production planning: **Ironing out the details of how you'll manufacture the products called for in your demand and supply plans. - **Material requirements planning: **Ensuring sufficient materials are available to produce the necessary products. - **Sales and operations planning: **Gathering data, discussing, and reconciling demand plans with production plans, oftentimes with manager approval. \***Supply chain planning -** is the process of designing the most optimal supply chain, where items move from raw materials to finished products \- "forward-looking process of coordinating assets **\*Here are several strategies that small business owners can use.** - **1. Build relationships with multiple suppliers** - **2. Go straight to the source** - **3. Understand the lead times for your supply chain** - **4. Nurture your relationships with suppliers** - **5. Understand the importance of your inventory** - **6. Know your limits** **\*Value chain** also known as **Porter's Value Chain Analysis** - is a business management concept that was developed by \***Michael Porter.** **\*Value Creation** - creates added value which leads to competitive advantage by research and development. **[\*Porter's Value Chain Analysis Model]** - It links systems and activities to each other and demonstrates what effect this has on costs and profit margins. - It focuses on the systems and business activities with customers as the central principle rather than on department **[\*Value Chain Activities]** - **Primary activities** have an immediate effect (cost advantage) on the production, maintenance, sales and support of the products or services to be supplied - **Support activities** within the Porter's Value Chain Analysis assist the primary activities and they form the basis of any organization. **[\*Value Chain Activities-Primary Activities:]** - **Inbound Logistics** These are all processes that are involved in the receiving, storing, and internal distribution of the raw materials or basic ingredients of a product or service. - **Production** These are all the activities (for example production floor or production line) that convert inputs of products or services into semi-finished or finished products. - **Production** These are all the activities (for example production floor or production line) that convert inputs of products or services into semi-finished or finished products. - **Marketing and Sales** These are all processes related to putting the products and services in the markets including managing and generating customer relationships. - **Service** This includes all activities that maintain the value of the products or service to customers as soon as a relationship has developed based on the procurement of services and products. **[\*Value Chain Activities-Support Activities:]** - **Firm infrastructure** This concerns the support activities within the organization that enable the organization to maintain its daily operations. EX. Line management, administrative handling, financial management - **Human resource management** This includes the support activities in which the development of the workforce within an organization is the key element. EX. recruiting staff, training and coaching of staff - **Technology development** These activities relate to the development of the products and services of the organization, both internally and externally. EX. IT, technological innovations and improvements - **Procurement** These are all the support activities related to procurement to service the customer from the organization. **[\*Using the Porter's Value Chain Analysis]** **Step 1 of the Porter's Value Chain Analysis: identify sub activities for each primary activity** **Step 2: identify sub activities for each support activity** **Step 3: identify links** **Step 4 of the Porter's Value Chain Analysis: look for opportunities/ solutions to optimize and create value** Three categories of sub activities, namely: - **Direct activities** (for instance online sales from Marketing& sales) - **Indirect activities** (for instance keeping the [CRM](https://www.toolshero.com/marketing/customer-relationship-management/) up-to-date from Marketing& sales or organizing a golf tournament for customers) - **[Quality assurance](https://www.toolshero.com/quality-management/quality-assurance/) **(Proofreading and editing advertisements from Marketing& sales). **[\*FIVE SUPPLY CHAIN DRIVERS]** Supply chain capabilities are guided by the decisions you make regarding the five supply chain drivers. **1. PRODUCTION** This driver can be made very responsive by building factories that have a lot of excess capacity and use flexible manufacturing techniques to produce a wide range of items. **2. INVENTORY** Responsiveness can be had by stocking high levels of inventory for a wide range of products. **3. LOCATION** A location decision that emphasizes responsiveness would be one where a company establishes many locations that are close to its customer base. **4. TRANSPORTATION** Responsiveness can be achieved by a transportation mode that is fast and flexible such as trucks and airplanes. **5. INFORMATION** The power of this driver grows stronger every year as the technology for collecting and sharing information becomes more wide spread, easier to use, and less expensive. **\*Purchasing organization** is a company\'s department or group responsible for procuring materials, goods, and services from suppliers, negotiating contracts, managing relationships, and ensuring optimal value for purchases. **\*ORGANIZATIONAL STRUCTURE** **TIER 1** - Upper-level function - reporting to an executive Vice Presidents **TIER 2 -** Mid-level function - reporting to an executive one level below an Executive Vice President **TIER 3 -** Lower-level function - reporting at least two level below an Executive Vice President **\*FOUR MAJOR AREA OF PURCHASING** SOURCING AND NEGOTIATING OPERATIONAL SUPPORT AND FOLLOW UP ADMINISTRATION AND SUPPORT PURCHASING RESEARCH **\*OBJECTIVES OF PURCHASING** **Cost Reduction** -Negotiating favorable prices and ensuring optimal value for money spent on goods and services **Supply Chain Optimization** -Managing the flow of goods and services from suppliers to customers, minimizing delays and disruptions. **Relationship Management** -Building strong relationships with suppliers and collaborating effectively to achieve shared goals **Quality Assurance** -Ensuring that all goods and services meet the company\'s quality standards. **PURCHASING DEPARTMENT ACTIVITIES:** - BUYING - EXPEDITING - INVENTORY CONTROL - TRANSPORTATION - MANAGING COUNTERTRADE ARRANGEMENTS - INSOURCING-OUTSOURCING - VALUE ANALYSIS - PURCHASING RESEARCH - MATERIAL FORECASTING - SUPPLY MANAGEMENT **\*FORM OF PURCHASING DEPARTMENT** **1. CENTRALIZED PURCHASING** - With centralized purchasing, all records are kept at one place and under one supervision and control **2. DECENTRALIZED PURCHASING** In decentralized purchasing, individual departments are responsible for their own purchasing needs. **KEY PROCESSES:** - Customer Relationship Management - Customer Service Management - Demand Management - Order Fulfillment - Manufacturing Flow Management - Sourcing - Product Development/Commercialization - Return Channel Processes **3. HYBRID COMBINATION** **\*Direct Material Costs** - The cost of raw materials used in production. **\*Transportation Costs** - Expenses incurred for moving goods from suppliers to the company\'s facilities. **\*Taxes and Duties** - Government levies imposed on imported goods or services. **\*Administrative Costs** - Expenses associated with managing the purchasing process, such as salaries and office supplies. **\*SUPPLIER'S APPRAISAL** - Supplier appraisal is a critical component of purchasing management \* **Quality Assessment** - Evaluating the quality of goods and services provided by suppliers. **\*Delivery Performance** - Assessing suppliers\' ability to deliver goods or services on time. **\*Pricing Analysis** - Comparing prices and negotiating favorable terms with suppliers. **\*Financial Stability** - Assessing the financial health of suppliers to ensure their long-term viability. **[\*Effective supplier appraisal]** is crucial for ensuring product quality, timely delivery, and financial stability. - Factors influencing purchasing organization decisions **[include internal] [needs]**, **[market trends]**, **[legal regulations]**, and [**economic conditions**.] **\*Procurement** - is the management of all processes involved in obtaining the goods and services necessary for manufacturing products and providing services to customers. **\*Procurement Strategies** - is an essential element of organizations' objectives, and by linking procurement and overall strategies - **Full visibility on spend** - **Identify savings opportunity** - **Streamline Operations** - **Manage Risk** - **Improve supplier Performance** - **Benchmark Performance** - **Data-driven sourcing** - **Identify** - **Extract** - **Cleanse** - **Enrich** - **Classify** - **Analyze** **\*Supply Positioning Model Factors** - **BOTTLENECKS --** it include items that may halt the smooth running processes. - **CRITICAL --** the items which are not available or deliver on time. - **ROUTINE --** this contain the items least critical to the business - **LEVERAGE --** though the items are least critical in leverage, however the spending value is high. **\*Strategic sourcing -** is a key component of the procurement function. \- is defined as the process of determining long-term supply requirements, finding potential sources to fulfill those needs **\* Organizational strategy** - contains long-term goals and objectives **\*Procurement strategies** - must be linked to and support organizational strategy. According to **Monczka et al. (2005)**, another key element in effective strategic sourcing is translating company-wide procurement goals and objectives into specific commodity-level goals and objectives. **\*Strategic Sourcing Process 7 Steps:** **\*Business unit strategy** - is the driving force of procurement strategies **\*Supply base** - comprises all suppliers that organizations utilize to procure their goods and services. **\*Total Quality Management (TQM)** - is a management system that involves all employees in ongoing quality improvement efforts. **\*Early involvement of suppliers** - in design is the process of working with suppliers early during the design and development. **\*Total Cost of Ownership (TCO) -** is a calculation designed to help procurement personnel make more informed financial decisions **\*E-procurement (ELECTRONIC PROCUREMENT)** - is a way of using Enterprise Resource Planning (ERP) systems and the Internet to allow businesses to purchase goods and services in an easier, faster, and less-expensive way. **\*Co-location** - occurs when procurement individuals are physically situated in close proximity with supply chain professionals in organizations. **\*GSCM (GREEN SUPPLY CHAIN MANAGEMENT) -** integrates sustainable environmental practices into traditional supply chains. **\*Benefits of Green Supply Chain Management (GSCM):** **Cost Reduction** - Implementing energy-efficient practices, reducing waste, and optimizing resource use can lead to significant cost savings. - Reducing reliance on non-renewable resources and ensuring compliance - Companies that adopt green practices are often viewed more favorably by consumers, leading to increased brand loyalty and market differentiation. - Green supply chains can provide a competitive edge by attracting environmentally conscious customers **Innovation and Efficiency** - Greening the supply chain often drives innovation in product design, materials sourcing, and production processes **\*Drivers of Greening the Supply Chain** **\*Environmentally Preferable Purchasing (EPP)** - Purchasing of goods and services that cause less harm to humans and the environment than competing goods and services that serve the same purpose. - Recycled Paper Products - Energy-Efficient Electronics - Low-Emission Vehicles - Green Cleaning Products - Sustainable Building Materials - Water-Efficient Fixtures - Biodegradable Packaging - Renewable Energy Contracts **\*Environmental Management Systems (EMS)** - Provides a structured approach for organizations to manage their environmental responsibilities by setting goals, implementing policies, and monitoring progress. - Often based on standards like **ISO 14001**, **\*Inbound logistics -** brings supplies or materials into a business. **\*Inbound** - is all about receiving. **\*Inbound logistics** - includes steps like purchasing and sourcing, recording and receipts, notification, load arrival, receiving, and reverse logistics. **\*INBOUND LOGISTICS ACTIVITIES:** - **[Sourcing and procurement:]** Identifying and evaluating [potential suppliers](https://www.netsuite.com/portal/resource/articles/inventory-management/supplier-relationships.shtml), obtaining price quotes, negotiating with and managing suppliers. - **[Ordering/purchasing:]** Buying the goods and materials the company needs so the right quantity arrives at the right time. - **[Transportation:]** involves selecting delivery speed for incoming supplies, contracting with third-party carriers and working with vendors on price and route. - **[Receiving:]** Handling the arrival of new materials, unloading trucks, and ensuring they match the order. - **[Material handling:]** Moving the received goods short distances within the facility and staging them for later use. - **[Put away:]** Moving goods from the receiving dock to storage. Staff puts everything away in assigned locations. - **[Storing and warehousing:]** This department is responsible for making sure items are placed in logical locations for fulfillment and the right storage conditions are met. - **[Inventory management:]** Deciding the type and amount of raw materials/items you should store and where to locate them. - **[Expediting:]** Managing the progress of and schedule for materials as they make their way to your facility. - **[Distribution:]** Sending supplies to their destination inside the business. - **[Tracking:]** Checking on details about incoming orders, such as their location and documents like receipts. - **[Reverse logistics:]** Bringing goods back from customers for reasons such as returns, defects, delivery problems, repair and refurbishment. **\*CHALLENGES OF INBOUND LOGISTICS** - Inbound shipping inefficiencies - Information vacuum - Surges in deliveries and receiving - Processing returns - Supplier reliability - Balancing supply and demand **\*HOW TO OPTIMIZE YOUR INBOUND LOGISTICS:** 1. **Model your current process and measure performance.** 2. **Analyze your choices** 3. **Develop strategies to address inefficiencies system-wide.** **\*INTERNATIONAL PURCHASING** - The process of sourcing goods or services from suppliers outside of a company\'s domestic market. **\*KEY ASPECTS OF INTERNATIONAL PURCHASING:** - **Cost Savings:** Companies can often procure goods and materials at a lower cost due to cheaper labor, materials, or favorable exchange rates in other countries. - **Access to Specialized Products:** Certain products or resources may only be available or more advanced in specific countries. - **Supplier Diversity:** Working with international suppliers can reduce dependence on a single supplier and mitigate risks in the supply chain. - **Compliance and Regulations:** Companies need to be aware of international trade laws, tariffs, taxes, and import/export restrictions. - **Logistics:** Managing longer lead times, shipping complexities, and customs processes becomes a key part of international purchasing. **\*GLOBAL OUTSOURCING** - **The practice of contracting business processes, services, or production activities to external firms located in different countries.** **\*KEY ASPECTS OF GLOBAL OUTSOURCING** - **Cost Efficiency:** Outsourcing allows companies to lower costs, especially in countries where labor and operational expenses are cheaper. - **Focus on Core Competencies:** By outsourcing non-core activities, businesses can focus on their primary strengths and strategic goals. - **Access to Global Talent and Expertise:** Global outsourcing opens access to a large pool of skilled workers and expertise from different regions. - **Risk Management:** Outsourcing operations to various regions can reduce risks associated with natural disasters, political instability, or market fluctuations in one location. **\*INCOTERMS** - **Incoterms (International Commercial Terms)** are a set of internationally recognized rules published by **the International Chamber of Commerce (ICC).** - It is used to clarify the division of costs, risks, and responsibilities related to the shipping process, such as who pays for shipping,etc. **\*PURPOSE OF INCOTERMS IN INTERNATIONAL TRADE:** 1. **STANDARDIZATION** 2. **CLARIFYING RESPONSIBILITIES** 3. **RISK MANAGEMENT** 4. **COST ALLOCATION** 5. **FACILITATING TRADE** **IMPACT OF INCOTERMS IN LOGISTICS**: **COST -** Incoterms define who is responsible for which costs during the transportation of goods. **RISK TRANSFER POINTS -** Incoterms specify the point in the transportation process when the risk of loss or damage shifts from the seller to the buyer. **RESPONSIBILITIES OF THE PARTIES -** The clarity in responsibilities helps avoid disputes over who should handle various parts of the logistics process **\*DOCUMENTARY CREDITS** - Financial instruments used in international trade to facilitate secure payment transactions between buyers and sellers. - provide assurance to both parties in international trade by mitigating the risks associated with the transaction, such as non-payment or non-delivery of goods **\*TYPES OF DOCUMENTARY CREDITS** - **1. LETTER OF CREDIT (L/C):** A fORMAL, WRITTEN GUARANTEE BY A BANK THAT PAYMENT WILL BE MADE TO THE SELLER - **TYPES** - **[REVOCABLE LETTER OF CREDIT]:** RARELY USED BECAUSE IT PROVIDES LIMITED SECURITY. - **[IRREVOCABLE LETTER OF CREDIT]:** MOST COMMONLY USED FOR INTERNATIONAL TRANSACTIONS. - **[CONFIRMED LETTER OF CREDIT]:** THIS PROVIDES EXTRA PROTECTION FOR THE SELLER. - **[UNCONFIRMED LETTER OF CREDIT]:** THE ADVISING BANK (SELLER'S BANK) DOES NOT TAKE ON ANY PAYMENT OBLIGATIONS. - **2. STANDBY LETTER OF CREDIT (STANDBY L/C):** - A sAFETY NET THAT ENSURES PAYMENT IS MADE IN CASE ONE OF THE PARTIES FAILS TO FULFILL THEIR CONTRACTUAL OBLIGATIONS. **\*ROLE IN INTERNATIONAL TRADE** **1. Facilitating Secure Payment Between Buyer and Seller:** **[Seller's Protection:]** The seller is assured of receiving payment if they meet the contract conditions [**Buyer's Protection**:] The buyer knows that payment will only be made once the seller has complied with the contract terms and presented the documents. **2. Protecting Both Parties from Risk:** **[For Sellers:]** Documentary credits reduce the risk of non-payment, particularly when dealing with foreign buyers **[For Buyers:]** Documentary credits protect the buyer by ensuring that payment is only made when the seller meets the agreed terms