Summary

This document provides an overview of Lyocell fiber, including its production methods, properties, and applications. It details the steps involved in manufacturing the fiber and highlights its unique characteristics. The document also includes comparisons to other fibers and their uses.

Full Transcript

LYOCELL  FIBER Module   8 Content Introduction Chemistry  of  Fiber  Manufacture Fiber  Production  Method Physical  Properties Chemical  Properties End  Uses 2 Introduction » Lyocell  is  a  new  generatio...

LYOCELL  FIBER Module   8 Content Introduction Chemistry  of  Fiber  Manufacture Fiber  Production  Method Physical  Properties Chemical  Properties End  Uses 2 Introduction » Lyocell  is  a  new  generation  cellulosic  fiber. » Fiber  is  made  by  solvent  spinning i.e.  dissolving  and   spinning  without  formation  of  a  derivative. » Although  direct  solvent  N-­‐methylmorpholine-­‐N-­‐ oxide  (NMMO)  for  cellulose  was  discovered  in  1939,   commercial  production  of  Lyocell  fiber  started  in   1988  by  Courtaulds. » Global  production  close  to  0.1m  tons. 4 Viscose  Vs.  Lyocell 5 Chemistry  of  Lyocell  Fiber 6 Lyocell  Fiber  Production 7 Lyocell  Fiber  Production » The  wood  (Eucalyptus,  Oak  etc.)  pulp  is   shredded  and  mixed  with  dilute  aqueous   NMMO  to  penetrate  the  pulp  fully. » Excess  water  is  removed  and  the  solution  is   heated  under  vacuum  at  90-­‐120oC. 8 After  filtration  of  the  spinning  solution,  fibers  are   formed  by  spinning  into  an  air  gap  and  then  coagulating   9 in  a  water/NMMO  bath. Lyocell  Fiber  Production » Fibers  are  washed  and  dried. » The  wash  liquor  is  purified  and  concentrated  to   recover  the  solvent. » NMMO  is  non-­‐toxic  and  recycled  within  the   process  to  generate  minimum  effluent. » Fibers  are  crimped  and  made  in  tow,  staple  or   filament  forms. 10 Physical  Properties » Similar  to  viscose  fiber  but  exhibits  enhanced   properties  in  terms  of  softness,  drapability  and   dimensional  stability. » Higher  absorbency  than  cotton  (MR,  11%)  and   quick  release  property. 14 Physical  Properties » Strongest  cellulosic  fiber  at  dry  and  wet  states. » Higher  crystalline  areas  and  orientation. » Can  be  made  fibrillated  or  non-­‐fibrillated. 15 Physical  Properties 16 Chemical  Properties » Better  alkali  resistance  than  viscose. » Better  dyeability  than  cotton  and  viscose. » Susceptible  to  damage  by  mildew  and  silverfish. 17 End  Uses » Apparel,  home  textiles  and  technical  textiles. » Soft,  luxurious  men  and  women  dresses. » Undergarments,  hosiery  and  sportswear. 18 Thank  You 20

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