MMT 111 Introduction to Metallurgy PDF

Introduction to Metallurgy MMT 111 Engr. Myra V. Cabatingan MMT 111 Introduction to Metallurgy Syllabus 1 MMT 111 MMT 111 Introduction to Metallurgy Syllabus...

Introduction to Metallurgy MMT 111 Engr. Myra V. Cabatingan MMT 111 Introduction to Metallurgy Syllabus 1 MMT 111 MMT 111 Introduction to Metallurgy Syllabus 1 MMT 111 MMT 111 Introduction to Metallurgy Syllabus 1 MMT 111 MMT 111 Introduction to Metallurgy Syllabus 1 MMT 111 MMT 111 Introduction to Metallurgy Syllabus MMT 111 MMT 111 Introduction to Metallurgy Syllabus MMT 111 MMT 111 Introduction to Metallurgy Syllabus MMT 111 MMT 111 Introduction to Metallurgy Syllabus MMT 111 MMT 111 Introduction to Metallurgy General Objectives: At the end of the course, students are able to: 1.The student should be able to appreciate the relevance of the metallurgical engineering with a nation’s development. 2. The student should be able to explain the principles of metal extraction. 3. The student should be able to understand the basic principles of mineral dressing and how separation of each mineral can be achieved. 4. The student should be able appreciate the importance of material balances and metallurgical accounting in evaluating operations in relation to economic and environmental considerations. 5. The student should be able to explain metals to engineering use like foundry, metal forming, iron and steel manufacturing, metal scrap processing. MMT 111 2 MMT 111 Introduction to Metallurgy COURSE REQUIREMENTS Quizzes, Assignments , Exam GRADING SYSTEM 1st Long Exam ----------25% 2nd Long Exam ---------25% 3rd Long Exam ---------25% Miscellaneous: Quizzes-----------------15% Assignments----------10% _____________________________________ Total 100% MMT 111 3 MMT 111 Introduction to Metallurgy Topics: Ø Philippines Mineral and Metal Industry Ø Introduction to Principles of Mineral Processing Ø Material and Mass Balance Ø Pyrometallurgy Ø Hydrometallurgy Ø Electrometallurgy Ø Physical Metallurgy Ø Mechanical Metallurgy MMT 111 3 MMT 111 Introduction to Metallurgy References: 1. Wills, “Mineral Dressing Technology” 2. Pryor, “Mineral Dressing” 3. Newton, J. Introduction to Metallurgy 4. Taggart, “Handbook of Mineral Dressing” MMT 111 3 Philippines Minerals and Metal Industry MMT 111 Engr. Myra V. Cabatingan MMT 111 4  The value of the Philippines’ metallic mineral production jumped by 22.34% to P121.16 billion in the first nine months of 2021. Nickel and its other by-products had the biggest share in terms of overall production value at 58.5% or P70.83 billion. 76% with 248,001 MT Mimaropa with 17% or 54,936 MT Regions III and VIII accounted for 6% or 18,939 MT and 1% or 3,971 MT Gold accounted for 31.2% or P37.75 billion Copper made up 9.7% or P11.74 billion The combination of silver, chromite, and iron ore accounted for less than 1% or P840.76 million. MMT 111 4  Total area covered by mining tenements as of end-October is at 2.48% or 745,685.48 hectares out of the country’s total land area of 30 million hectares. There are 313 approved mineral production sharing agreements (MPSA) to date, following the issuance of Executive Order No. 130 that lifted the moratorium on new mining projects, the MGB said. These MPSAs cover a land area of 576,482.65 hectares. MMT 111 4 MMT 111 4 Mineral Exports Employment 190,000 in 2019 US$ 4.38 Billion in 2019 Workers currently employed in the Exports of metallic, non-metallic minerals industry. While estimates minerals and mineral products in 2019. vary, it is conservatively assumed that for every job in the industry, about Country’s top mineral exports. four indirect jobs may be generated in the upstream and downstream Copper, gold and nickel are the sectors. Major countries of destination Taxes Paid Japan, Australia, Canada and China PhP15.47 Billion in 2019 are the Amount of national and local taxes, fees and royalties that the minerals industry generated and contributed to the Philippine economy in 2019. MMT 111  Primary Mineral Commodities Mineral Statistics q Gold PhP 47.36 Billion PhP 130.73 Billion Estimated value of gold produced in In 2019, the total estimated production 2019. value for metallic minerals is PhP130.73 Billion, up by 7.03% or PhP8.59 billion q Nickel & Nickel Products vis-à-vis 2018’s PhP122.14 Billion. PhP63.71 Billion Estimated value of nickel and nickel PhP 107.4 Billion products produced in 2019. Estimated Gross Value Added (GVA, excluding crude oil) in mining at current q Copper prices in 2019. PhP18.46 Billion Estimated value of copper produced in 2019. MMT 111 Mineral Resources Development Projects Land Area and Mineral Potential Operating Mines and Quarries 2020 30 Million Total Land area of the 50 metallic mines (11 gold mines, 3 Philippines in hectares. copper mines, 29 nickel mines, 4 chromite mines and 3 iron mine) 2.2 Million The Philippines’ 57 non-metallic mines (28 limestone/shale Exclusive Economic Zone quarries, 4 marble/marblelized (EEZ) in square kilometers with limestone,1 silica quarries, 17 aggregate a total shoreline of 35,286 quarries, 1 dolomite quarry and 3 clay kilometers, making it the 3rd quarries, 1 sand & gravel, 1 volcanic tuff, longest shoreline in the world. 1 greywacke/pozzolan) 5 processing plants (2 gold processing 9 million Number of hectares plants, 2 nickel processing plants and 1 identified as having high mineral copper smelter plant) potential. 3,389 small quarries and sand & gravel operations covered by permits issued by LGUs MMT 111 2.42% or 727,372.1818 hectares as of 31 May 2020 Percentage of the Philippines’ total land area covered by mining tenements. However, it should be emphasized that said area is still subject to the mandatory relinquishment by contractors provided by law. Environmental Protection and Rehabilitation PhP358.22 Billion and PhP3.99. Billion as of 31 May 2020 Amount committed by mining companies for the implementation of approved plans/programs/projects/activities under their Environmental Protection and Enhancement Program and Final Mine Rehabilitation and/or Decommissioning Plan, respectively MMT 111 MMT 111  Major Mining Projects in the Philippines Didipio Copper Gold (OceanaGold Philippines): copper, gold, silver Carmen and Lutopan (Carmen Copper Corporation): copper, gold, silver Coral Bay HPAL (Coral Bay Nickel): mixed nickel-cobalt sulphide Padcal Copper-Gold (Philex Mining): copper, gold, silver Masbate Gold (Filminera Mining): gold, silver Taganito HPAL (Taganito HPAL Nickel Corporation): mixed nickel-cobalt sulphide Mindanao Mineral Processing and Refining (Philsaga Mining Corporation/Mindanao Mineral Processing): gold, silver Cagdianao Nickel (Platinum Group Metals): nickel Rio Tuba Nickel (Rio Tuba Nickel): nickel Lepanto Consolidated Mining Corporation (Victoria Gold Project): gold MMT 111  Major Mining Projects in the Philippines APEX Mining Corporation (APEX Maco Corporation): copper, gold, silver Philsaga Mining Corporation (Co-O Gold Project): copper, gold, silver Greenstone Resources Corporation (Siana Gold Project): mixed nickel-cobalt sulphide TVI Resource Development (Canatuan Mining Project): copper, gold, silver KROMINCO INC. (Dinagat Chromite Project): Chromite MMT 111 MMT 111 MMT 111 Rank Company Quantity 1 Philippine Gold Processing and 6,733.84kg Refining Corporation – Masbate (Php14.5B) Gold Project 2 Philsaga Mining Corporation – Co- 3874.734 kg O Gold Project 3 Rapu-rapu Processing Inc. – 2,016 kg Rapu-rapu Polymetallic Project 4 Philex Mining Corporation – 1,927 Kg Padcal Copper Project 5 Lepanto Consolidated Mining 816 kg Corporation – Victoria Gold (Php1.65B) Project MMT 111 Rank Company Quantity 1 TVI Resources Development Phils. Inc. – 199,778 DMT Canatuan Mining Project (Php2.26B) 2 Rapu-rapu Processing Inc. – Rapu-rapu 180,218.73DMT Polymetallic Project (Php 8.4B) 3 Carmen Copper Corporation – Toledo 151,997 DMT Copper Operations (Php7.85B) 4 Philex Mining Corporation – Padcal Copper 44,660 DMT Project (Php 3.26 B) MMT 111 Rank Company Quantity 1 Platinum Group Metals 3,614,058 Corporation – Cagdianao Nickel DMT Project (Php5.62B) 2 CTP Construction and Mining 3,192,644 Corporation – Adlay Nickel Project DMT 3 Carrascal Nickel Corporation – 2,433,734 Carrascal Nickel Project DMT 4 Adnama Mining Resources Inc. – 2,361,793 Urbiztondo Nickel Project DMT 5 Citinickel Mines and Development 2,193,550 Corporation – Toronto Nickel DMT Project (Php1.99B) MMT 111  Product Project Name Copper (with gold & Padcal Copper, Canatuan Mining and Toledo silver) Copper Projects Copper (with gold, Rapu-rapu Polymetallic Project silver & zinc) Gold (with silver) Victoria Gold, Banahaw Gold, Paracale Gold, APEX Maco Operation, Masbate Gold and Siana Gold Projects Metallurgical Chromite Dinagat Chromite, Homonhon Chromite, Elluvial Chromite Mining and Concentration Projects Nickel --- Iron Leyte Magnetite Project MMT 111  Operations Project Name Copper Smelter Philippine Associated Smelting and Refinery (PASAR) Corporation Nickel Processing Coral Bay Nickel Plant Corporation (CBNC) MMT 111 4 Operations Project Name Gold Platinum Group Metals Corporation – Cagdianao Nickel Project Gold Philsaga Mining Corporation – Co-O Gold Project MMT 111  Quartz Pyrite Gypsum Barite Sphalerite Galena Epidote Molybdenite Actinolite Hematite Graphite Cinnabar Malachite Coal MMT 111 Thank You!!! MMT 111