Material Processing PDF

Material Processing Glenda Minguito Series of Activities material process manufact design inspection feedback selection selection ure Materials processing the science and technology through which a material is converted into...

Material Processing Glenda Minguito Series of Activities material process manufact design inspection feedback selection selection ure Materials processing the science and technology through which a material is converted into a useful shape with structure and properties that are optimized for the proposed service environment. “whatever must be done to convert stuff into things.”  Consolidation Material removal processes Deformation Casting processes  Casting exploit the properties of a liquid as it flows into and assumes the shape of a prepared container, and then solidifies upon cooling https://www.youtube.com/watch?v=szOwGvYO_Tc  Sand casting Shell casting Expendable Casting mold Investment casting Lost-foam casting Die casting Multiple-use mold Permanent- mold casting  Material Removal remove selected segments from an initially oversized piece. includes those based on chemical, thermal, and physical processes https://www.youtube.com/watch?v=AxHexqN0Hr0  Turning Milling Mechanical machining Drilling Boring removal Material Sawing Etching Electropolishing Non-traditional Electrodischarge machining machining Water jet Laser beam  Deformation Process exploit the ductility or plasticity of certain materials, mostly metals, and produce the desired shape by mechanically moving or rearranging the solid https://www.youtube.com/watch?v=dgIoD7UxhgA  Forging Hot bulk Rolling forming Deformation processes Extrusion Wire drawing Swaging Cold forming Roll forming Deep drawing  Consolidation processes Build a desired shape by putting smaller pieces together https://www.youtube.com/watch?v=VWH58QrprVc  Oxyfuel Arc Welding Plasma Resistance Consolidation Brazing processes Soldering Laser Adhesive bonding Discrete fasteners Integral fasteners Mechanical joining Press fit Shrink fit Questions How do the mechanical properties achieved through different processing methods (casting, material removal, deformation, consolidation) compare, and what implications does this have for product performance? What challenges do manufacturers face when integrating multiple materials processing techniques into a single production system, and how can these challenges be addressed?  Larana, Inc Thank You Construction & Building Company Presentation