DRL MCQ 10.pptx
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Yesbud University, School of Excellence
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Dashboarding in Pharma Manufacturing In this session, we'll explore dashboarding in pharma manufacturing, including its overview and key features. We'll also have a live demonstration and discuss success stories from case studies. Pharma manufacturing can be complex. This presentation covers best pr...
Dashboarding in Pharma Manufacturing In this session, we'll explore dashboarding in pharma manufacturing, including its overview and key features. We'll also have a live demonstration and discuss success stories from case studies. Pharma manufacturing can be complex. This presentation covers best practices and key metrics for building effective dashboards to increase efficiency and streamline the production process. Introduction to Dashboarding What is Dashboarding? Why Use Dashboarding in Pharma? What Makes an Effective Dashboard? visualizing data from multiple Pharma manufacturing An effective dashboard is user- sources to easily analyze and involves a large amount of friendly, easy to interpret, and make decisions. data, which can be simplified visually appealing. It should and organized with present key metrics and dashboards, leading to faster update in real time. Dashboarding is the process of and better-informed decisions. Dashboard Overview Key Performance Indicators Equipment Utilization Inventory Management Our dashboard tracks various KPIs The dashboard utilizes equipment By integrating supply chain data such as yield, cycle time, and sensors and data historians to with our dashboard, we can quality metrics, providing real-time optimize line utilization, maximize anticipate demand and optimize insights into plant performance. output, and minimize downtime. inventory management. Dashboarding Process Real-Time Dashboarding Dashboard Design Finally, we test and deploy the Next, we design the dashboard, dashboard, ensuring real-time updates choosing the right visualization tools and accessibility across devices. and formats. 1 2 3 Data Mapping Data Integration First, we map data sources and Then, we integrate data from various identify key metrics to track. sources including sensors, SCADA systems, and MES platforms. 4 Key Features of Dashboarding 1 Customizability 2 Real-Time Updates 3 Mobile-Friendly Users can choose to view The dashboard constantly The dashboard can be data in various formats, updates data to reflect any accessed on any device with such as text, charts, or changes in the an Internet connection, graphs. manufacturing process in making it easy for users to real-time. monitor plant performance from anywhere. Benefits of Using Dashboards in Pharma Faster Issue Resolution Dashboards provide real-time views of the manufacturing process, allowing for prompt issue resolution and improved efficiency. 1 2 3 Data-Driven Decision-Making Improved Collaboration Dashboards provide data-driven insights to Dashboards facilitate communication and optimize plant performance and reduce costs. collaboration between different departments and stakeholders, leading to better outcomes. Case Studies of Successful Implementation Case Study 1 Case Study 2 Challenge: Challenge: Company X was experiencing low yield ratios and frequent Company Y had multiple facilities with disparate data downtime due to equipment failures and material sources and lack of visibility into production lines and shortages. workflows. Company X implemented a dashboard that tracked Company Y deployed a dashboard that consolidated data equipment performance, inventory levels, and production from various facilities into a single, unified view. Solution: schedules in real-time. Results: Solution: Results: Within six months, Company X increased yields by 15%, Company Y reduced lead time by 20%, improved reduced equipment downtime by 30%, and improved forecasting accuracy by 25%, and increased collaboration inventory management. between facilities. Overview of Dashboarding What is a dashboard? What does it do? Why is it important? A dashboard is a visual A dashboard provides a 360- Dashboards allows quick representation of key metrics degree view of relevant data. identification of problems, as that helps management teams well as the ability to monitor and and operators quickly improve overall performance. understand the state of production. Key Metrics to Track in Pharma Manufacturi Metric What it measures Why it matters Batch yield The percent of finished products Helps monitor process efficiency vs. the amount of raw material and quality used Cycle time The time it takes to produce one Shorter cycle times can lead to batch of product greater production capacity and reduce waste Downtime The time during which the Helps identify problems and manufacturing process is focus on ways to improve interrupted overall process efficiency. Benefits of Using Dashboards in Pharma Manufa Increased Production Efficiency Better Decision Making Improved Quality Control Dashboards make identifying Real-time monitoring and analysis of Dashboards allow for the early bottlenecks and other issues easier, key performance indicators (KPIs) detection of quality issues—reducing enabling teams to work on speeding greatly enhances informed decision waste, improving product quality, and up production and minimizing making by giving a better view on the lowering costs. downtime. state of production. Examples of Successful Dashboard Impleme ATB Financials The implementation of dashboards helped ATB Financial staff anticipate their customers’ future financial needs and better position their own offerings as solutions to those needs. 1 2 3 Analog Devices Lonza The dashboard-driven process allowed Analog The implementation of dashboards allowed Lonza Devices to reduce its inventory by 25% and meet to reduce batch release time by reducing the customer lead times consistently over 95% of the average time of data collection by 60%. time. Tips for Effective Dashboard Design Define your audience Make it clear & concise Refresh frequently Consider which information Less is more. Only include the Refresh dashboards frequently would be most relevant and most important metrics. Avoid to maintain real-time data useful in making informed graphing irrelevant information accuracy. decisions in the production that can cause confusion. process. Design for accessibility Avoid text too small or too big, use the right color combinations for easy readability, and ensure dashboards can be accessed by all stakeholders.