Cell Culture Media in Cultivated Meat - PDF
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Wageningen University & Research
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This presentation discusses the various aspects of cell culture media, highlighting its significance as a major cost factor in cultivated meat production. It analyzes different media components, including basal media and added factors, and explores methods for cost reduction, such as alternative sourcing and optimization strategies. The presentation also covers industry advancements and examples of companies pursuing serum-free media solutions.
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# Cell Culture Media in Cultivated Meat ## Overview Cell culture media is a major cost driver in cultivated meat production. - It accounts for **90-99% of production costs.** - Cost can be **over 300 euro per liter**, which translates to **1 euro per liter**. ## What is Culture Media? Cell cul...
# Cell Culture Media in Cultivated Meat ## Overview Cell culture media is a major cost driver in cultivated meat production. - It accounts for **90-99% of production costs.** - Cost can be **over 300 euro per liter**, which translates to **1 euro per liter**. ## What is Culture Media? Cell culture media is a blend of nutrients and components fed to cells to promote **growth and differentiation**. ## Components of Culture Media Cell media can be divided into two categories: - **Basal Media:** Contains basic building blocks and energy sources needed for cell survival and growth, including: - Glucose - Amino acids - Vitamins - Salts - Buffering agents which help maintain pH, osmolality, and cell homeostasis - **Added Factors:** Different types of molecules added to the media that are important for cell function, maintaining stemness, or steering differentiation. These are generally **cell and species-specific**. Examples include: - Fatty acids - Growth factors - Proteins - Vitamins - Buffering compounds - Inorganic salts - Carbon source (e.g. glucose) - Nitrogen source (e.g. amino acids) - Antioxidants - Small molecules - Surfactants - Anti-foam agents ## (Fetal) Animal Serum Animal serum is an *undefined mix of growth factors and other nutritive components* added as a supplement to basal media compositions. It was traditionally borrowed from medical research. - **Proliferation and Maintenance:** 20% FBS - **Differentiation:** 2% FBS However, animal serum has several drawbacks: - **High variability** - **Non-specific** - **High cost** - **Non-ethical** **Most companies in the cultivated meat industry have moved away from serum.** ## Serum-free Media for Muscle Cell Culture - **Research:** RNA sequencing during serum-starvation, differential gene expression before and after serum-starvation. - **Findings:** - **Surface receptors** _IGF1R, TFRC, LPAR1, OXTR, GCGR, CHRNA1_ are upregulated during serum-starvation in muscle cells. - **Solutions:** Supplementation with **ligands** such as Insulin, Transferrin, and **receptor-specific ligands** such as LPA, Oxytocin, and Glucagon shows promising results in promoting cell growth and differentiation. ## Serum-free Media for Fat Cell Culture - **Standard protocol:** 3-step adipogenic protocol using FBS-containing media. - **Drawbacks:** Insufficient differentiation across species. - **Simplified protocol: ** 1-step adipogenic protocol using FBS-free media. - **Advantages:** Robust differentiation across species. ## Media Cost Reduction ### Alternative Sourcing of Media Components - **Pharma grade to food-grade transition:** - Research findings: DMEM (Dulbecco's Modified Eagle's Medium) supplemented with food-grade (FG) basal media components supports growth of C2C12 (mouse myoblast) and bovine muscle-derived cells. However, serum is still needed. - **Hydrolysates and extracts:** - Research findings: Microalgae hydrolysates can be used as an alternative source of glucose and proteinogenic amino acids. However, they do not support differentiation. - **Agricultural and industrial sidestreams:** - Research is ongoing to find low-cost protein extracts and hydrolysates from plant-based agro-industrial waste. - **Protein isolates as replacement for growth factors:** - Research is ongoing to investigate the use of protein isolates as a cost-effective replacement for growth factors. ### Optimized Media Use - **Modelling:** - Research is ongoing to develop models to optimize media formulation. - **Improved feed strategies:** - Research is ongoing to investigate the use of improved feed strategies to reduce media costs. - **Cell line development:** - Research is ongoing to develop cell lines with faster proliferation and differentiation rates and minimal nutrient requirements. - **Media recycling and reuse:** - Research is ongoing to investigate the use of microalgae as a potential tool for recycling media components by removing ammonia and providing important nutrients for cell growth. ## Industry: Mosa Meat & Nutreco - **Mosa Meat:** - Signed an agreement with Nutreco to _reduce cost of cell feed and scale up production_. - **Nutreco:** - Opened a new facility dedicated to _food-grade cell feed for cultivated meat_. ## Industry: Mewery & SeaWith - **Mewery:** - Demonstrated _serum-free, microalgae-based growth medium_. - Received _pre-seed investment_ to advance their research. - **SeaWith:** - Cracked the code of _low-cost non-FBS growth media and scaffolding with microalgae_. ## Industry: Multus Media - **Machine learning:** - Using _AI to optimize cell culture media formulation_. ## Industry: Meatly & Believer Meats - **Meatly:** - Became the _first cultivated meat to be approved in Europe_. - _Protein-free media below 1 USD_. - **Believer Meats:** - _Serum-free media below 1 USD_. - _Production of cultivated chicken (50%) at 6/7 USD per kg_. ## Industry: ORF Genetics - **Production of recombinant-proteins in barley plants/seeds:** - _10-fold cost reduction when compared to other methods (e.g. E coli, yeast)_. The future of cultivated meat relies greatly on innovations and progress in media development. The industry is actively exploring cost-effective strategies to make this alternative protein source more accessible for a wider audience.