Podcast
Questions and Answers
What size of single strand wire should be used for connections to circuit breakers?
What size of single strand wire should be used for connections to circuit breakers?
- 0.75 sq.mm
- 1 mm
- 1.6 sq.mm (correct)
- 1.5 sq.mm (correct)
What is the recommended method for wiring relay to relay on the same rack?
What is the recommended method for wiring relay to relay on the same rack?
- Direct without intermediaries (correct)
- Using terminals
- Using tag blocks
- Inserting multiple connectors
How much additional capacity should relay racks have for future expansion?
How much additional capacity should relay racks have for future expansion?
- 15% (correct)
- 10%
- 25%
- 20%
How should fuses be grouped to minimize impact on train operation when one blows?
How should fuses be grouped to minimize impact on train operation when one blows?
What type of fuses are recommended to provide a visual indication when blown?
What type of fuses are recommended to provide a visual indication when blown?
What should be included to identify the terminals and tags for circuits?
What should be included to identify the terminals and tags for circuits?
What must be ensured for the arrangement of cartridge fuse links?
What must be ensured for the arrangement of cartridge fuse links?
What facilitates fault localization in circuits?
What facilitates fault localization in circuits?
For which signalling installations is air conditioning provided without regard to the number of routes?
For which signalling installations is air conditioning provided without regard to the number of routes?
What is a requirement for air conditioning in signalling installations with less than 100 routes?
What is a requirement for air conditioning in signalling installations with less than 100 routes?
What type of automatic system may be provided at all stations regardless of routes?
What type of automatic system may be provided at all stations regardless of routes?
Which equipment is required to be kept in the power supply equipment room?
Which equipment is required to be kept in the power supply equipment room?
Who is responsible for the provision and maintenance of air conditioning systems?
Who is responsible for the provision and maintenance of air conditioning systems?
When can the Automatic Fire Suppression System be provided at stations with fewer than 400 routes?
When can the Automatic Fire Suppression System be provided at stations with fewer than 400 routes?
What type of earthing should be provided for control panels and power supply equipment?
What type of earthing should be provided for control panels and power supply equipment?
What must be provided to log data at Relay Interlocking Installations?
What must be provided to log data at Relay Interlocking Installations?
What is the minimum size of a single core wire that can be used for internal wiring?
What is the minimum size of a single core wire that can be used for internal wiring?
Which type of conductor is primarily used for internal wiring of relay racks?
Which type of conductor is primarily used for internal wiring of relay racks?
What type of insulation is required for the wiring in the cabin and other locations?
What type of insulation is required for the wiring in the cabin and other locations?
For connections to plug-in non-proved type relays, which wire specification is mandated?
For connections to plug-in non-proved type relays, which wire specification is mandated?
What should be done to cable entry arrangements after wiring is completed?
What should be done to cable entry arrangements after wiring is completed?
Which conductor size is required for rack to rack wiring?
Which conductor size is required for rack to rack wiring?
What is the requirement for cable terminations in relay installations?
What is the requirement for cable terminations in relay installations?
What type of blocks should all wiring be terminated on?
What type of blocks should all wiring be terminated on?
Flashcards
Relay Rack Wiring Materials
Relay Rack Wiring Materials
Relay racks use annealed copper conductors with PVC insulation, specifically 1100V grade, unless otherwise specified.
Single Core Conductor Size
Single Core Conductor Size
The size of a single-core wire used in relay racks is 1mm.
Multi-Core Conductor Sizes
Multi-Core Conductor Sizes
Multi-core wires in relay racks can have either 1mm or 0.6mm cores.
Flexible Insulated Wire Size
Flexible Insulated Wire Size
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Flexible Multi-Strand Wire Size
Flexible Multi-Strand Wire Size
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Rack-to-Rack Wiring Cable
Rack-to-Rack Wiring Cable
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Wiring Termination Methods
Wiring Termination Methods
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Non-Proven Relay Wire
Non-Proven Relay Wire
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Relay Rack Wiring: Direct Connections
Relay Rack Wiring: Direct Connections
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Relay Rack Identification
Relay Rack Identification
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Relay Rack Capacity
Relay Rack Capacity
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Relay Rack Documentation
Relay Rack Documentation
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Fuses: Non-Deteriorating Type
Fuses: Non-Deteriorating Type
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Fuse Colour Coding
Fuse Colour Coding
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Fuse Group Visibility
Fuse Group Visibility
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Terminal Block Isolation
Terminal Block Isolation
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Vital circuit fuse
Vital circuit fuse
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Air Conditioning in Signaling Installations
Air Conditioning in Signaling Installations
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Air Conditioning for Smaller Installations
Air Conditioning for Smaller Installations
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AC Equipment Maintenance
AC Equipment Maintenance
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Fire Detection and Alarm System
Fire Detection and Alarm System
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Firefighting Equipment
Firefighting Equipment
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Earthing for Control Panel
Earthing for Control Panel
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Study Notes
Wiring and Relay Racks
- Wiring in equipment must follow IRS specification No. S 23.
- Wiring in cabins and locations must be neat and accessible for maintenance.
- Wiring terminations use approved terminal blocks or tag blocks.
- Cable entry arrangements must be adequate, protect wires, and sealed with compound.
- Relay rack internal wiring uses plain annealed copper conductors, PVC insulated unarmoured flame retarding type (1100 V grade) unless otherwise specified.
- Conductor sizes vary by type:
- Single core: 1 mm
- Multi-core (each core): 1 mm, 0.6 mm
- Flexible insulated wire: 16/0.20 mm, 3/0.75 mm
- Flexible multi-strand wire: [size not specified]
- Rack-to-rack wiring uses multi-core cable (1/0.6 mm or 16/0.2 mm).
- Wiring connections use eyelets, lugs or receptacles unless otherwise permitted.
- Relay connections (plug-in, proved-type) use flexible wire (16/0.20 mm) or single-strand multi-core cable (0.6/1 mm).
- Connections to tag blocks/indicators use single strand wire (1 mm).
- Connections to circuit breakers/lever locks use single strand wire (1.5/1.6 sq mm).
- Relay-to-relay wiring on the same rack should be direct without intermediaries.
Fuses, Terminals, and Terminal Links
- Cartridge fuse types should be non-deteriorating, different colors for different current ratings, and non-interchangeable.
- Fuse grouping minimizes train operation impacts.
- Fuse blowing should visually signal a fault.
- Circuits grouped for ease of fault localization.
- Fuses easily replaceable without interference.
- Cartridge fuse links and terminal blocks/tag blocks must be approved types.
- Terminal boards have links for circuit isolation.
- Vital circuit fuse auto change-over systems are provided.
Power Supply Arrangements
- Power supply systems follow specifications in Chapter 16.
General Arrangements
- Air conditioning may be provided for installations with more than 100 routes or in specific conditions, such as environments with dust, fumes, or extreme temperatures, with PCSTE/PCEE agreement.
- AC equipment maintained by the Electrical department and connected with local power.
- "Automatic Fire Detection and Alarm System" and potentially "Automatic Fire Suppression System" provided at stations, depending on the number of routes.
- Firefighting equipment kept in power supply rooms.
- Standard earthing for all control panel equipment.
- Communication between rooms and locations provided.
- Lightning and surge protection, and earthing, follow Section 5.
Testing and Commissioning
- Indoor wiring testing and simulation testing of field gears (track circuits, signals) performed before system operation.
- System testing and commissioning follow parameters in Annexure 21-A2.
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Description
This quiz covers the essential specifications for wiring in equipment and relay racks, adhering to IRS guidelines. It includes details on conductor sizes, cable types, and connection methods essential for maintaining neat and accessible wiring. Test your knowledge on these critical aspects of wiring and relay systems.