Welding Techniques and Terminology Quiz

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Questions and Answers

Stainless steels are characterized by having a minimum percentage of which element?

  • 7%
  • 12% (correct)
  • 15%
  • 20%

What process involves adding carbon to the surface of steel to enhance hardness?

  • Precipitation hardening
  • Pack carburizing (correct)
  • Decarburization
  • Quenching

Which angle refers to the position of the electrode relative to the base metal from an end view?

  • Travel angle
  • Root angle
  • Plate angle
  • Lead angle (correct)

When experiencing undercutting in arc welding, which adjustment is most effective to mitigate this issue?

<p>Reduce the current (B)</p> Signup and view all the answers

What is the most common position for performing welding due to ease of execution?

<p>Flat (C)</p> Signup and view all the answers

Which term is also known as a fillet weld?

<p>T-weld (A)</p> Signup and view all the answers

What is the primary reason to direct the arc toward the bottom plate when making a T-weld?

<p>Prevent undercutting on the top piece (C)</p> Signup and view all the answers

Which of the following does GMAW stand for?

<p>Gas Metal Arc Welding (B)</p> Signup and view all the answers

Which type of SMAW welding machine provides both AC and DC current for welding?

<p>Transformer/rectifier (C)</p> Signup and view all the answers

What is the purpose of changing the polarity in electric arc welding?

<p>Controls heat and depth of penetration (D)</p> Signup and view all the answers

What does the last digit in the electrode number classify?

<p>Special characteristics of the electrode (D)</p> Signup and view all the answers

In GMAW, the consumable electrode is in the form of:

<p>Continuous wire (B)</p> Signup and view all the answers

Which is the best eye protection to wear under a welding helmet for tasks other than welding?

<p>Clear safety glasses (C)</p> Signup and view all the answers

The first two digits in the AWS electrode classification number indicate what characteristic?

<p>Tensile strength (D)</p> Signup and view all the answers

Which destructive type weld test involves bending the welded joint?

<p>Guided bend test (D)</p> Signup and view all the answers

What term describes the continuous running time that a welding machine was designed for?

<p>Duty cycle (D)</p> Signup and view all the answers

What is the appropriate gas pressure setting for MIG welding?

<p>25-30 psi (A)</p> Signup and view all the answers

Which of the following gases is not used in the MIG welding process?

<p>Acetylene (A)</p> Signup and view all the answers

Which gas is recognized as flammable in welding?

<p>Acetylene (C)</p> Signup and view all the answers

What is a key advantage of MIG welding compared to stick welding?

<p>It does not have slag to be chipped off. (C)</p> Signup and view all the answers

Which statement is true regarding most MIG welding equipment?

<p>It is considered semi-automatic. (D)</p> Signup and view all the answers

Which of the following is not classified as a welding defect?

<p>Behind cut (D)</p> Signup and view all the answers

In the context of TIG welding, which statement is false?

<p>Tungsten has a very low melting point. (D)</p> Signup and view all the answers

Which of the following statements about TIG welding is incorrect?

<p>It is faster than MIG welding. (C)</p> Signup and view all the answers

What is the definition of toughness in relation to metals?

<p>The property that allows a metal to absorb energy and deform plastically (C)</p> Signup and view all the answers

Which term describes a metal's ability to resist being pulled apart?

<p>Tensile strength (C)</p> Signup and view all the answers

How is quenching defined in the context of metal treatment?

<p>Rapidly cooling a metal to alter its properties (C)</p> Signup and view all the answers

Which property of metal does impact strength refer to?

<p>Capacity to absorb energy from sudden loads without fracturing (B)</p> Signup and view all the answers

What is the primary characteristic of an alloy metal?

<p>A mixture of metals with specific properties for applications (D)</p> Signup and view all the answers

What type of strength does shear strength refer to in metals?

<p>Capacity to resist sliding forces along a plane (D)</p> Signup and view all the answers

What distinguishes cast iron from mild steel in terms of carbon content?

<p>Cast iron contains 2% to 4% carbon (A)</p> Signup and view all the answers

Which type of strength is associated with a metal's ability to resist deformation under compressive forces?

<p>Compressive strength (B)</p> Signup and view all the answers

Which types of fire extinguishers should be available in the welding area?

<p>Class A, B and C (B)</p> Signup and view all the answers

In case of an emergency in the welding area, what is essential to have?

<p>Fire blanket (C)</p> Signup and view all the answers

What method involves starting an arc by touching the metal with the electrode and then raising it?

<p>Tapping method (B)</p> Signup and view all the answers

What is the technique called when you start an arc by dragging the electrode across the metal?

<p>Scratch method (D)</p> Signup and view all the answers

What is the term for one bead or layer of filler metal applied in welding?

<p>Pass (D)</p> Signup and view all the answers

What is the first pass made in a welding joint called during multiple passes?

<p>Root pass (A)</p> Signup and view all the answers

What is another term for a fillet weld?

<p>&quot;T&quot; weld (C)</p> Signup and view all the answers

What is the recommended angle of the electrode during stick welding?

<p>10-15 degrees from the vertical (A)</p> Signup and view all the answers

What is the output specification of a welder in terms of voltage and amperage?

<p>Low voltage and high amperage (D)</p> Signup and view all the answers

What temperature is generally associated with the electric welding arc?

<p>9000 degrees F (B)</p> Signup and view all the answers

Which of the following is not considered a safety item when welding?

<p>Spare electrodes (D)</p> Signup and view all the answers

What is the ideal size of an electrode for most welding tasks in agricultural mechanics?

<p>1/8 inch (B)</p> Signup and view all the answers

When preparing edges for welding, what tool is primarily used?

<p>Chipping hammer (D)</p> Signup and view all the answers

What is the correct arc length to maintain during welding for optimal results?

<p>1/8 inch (B)</p> Signup and view all the answers

What is the safest way to extinguish burning clothing on a person?

<p>Fire blanket (A)</p> Signup and view all the answers

In a welding area, what purpose does water serve?

<p>All of the above (D)</p> Signup and view all the answers

Flashcards

Brinnell Hardness Test

A type of hardness test that uses a hardened steel ball to indent the material being tested.

What % of Chromium for Stainless Steel?

Stainless steels are defined as having at least 12% chromium.

What is Carburizing?

The process where carbon is added to the surface of a steel to harden it.

What is the function of SMAW Flux Coating?

The flux coating of a SMAW electrode serves multiple purposes including insulating the arc, adding alloying elements to the weld, and shielding the weld pool from the atmosphere.

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Define 'Lead Angle'

The lead angle is defined as the angle between the electrode and the base metal when viewed from the end plane.

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How to correct Undercutting?

Undercutting is a problem that can be corrected by reducing the current.

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What happens if amperage is too low?

Too low amperage when arc welding causes insufficient penetration of the base metal, resulting in a weak weld.

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What is an example of a brittle metal?

Cast iron is a metal that is considered brittle.

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Toughness

The ability of a metal to withstand forces, sudden shock or bends without fracturing.

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Tensile Strength

Refers to how well a metal can withstand forces acting to cut it apart.

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Torsional Strength

The ability of a metal to resist being twisted apart.

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Impact Strength

The ability of a metal to resist fracture under a sudden load.

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Quenching

The process of rapidly cooling a metal to change its properties.

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Alloy Metal

A metal with one or more elements added to it.

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Base Metal

The metal to be joined or welded together.

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Arc

The discharge of electricity through an air space.

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Ductility

The ability of a metal to be permanently twisted or bent without breaking.

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GMAW (Gas Metal Arc Welding)

The process of welding with an electrode that melts and becomes part of the weld.

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Guided Bend Test

A type of weld test that involves physically bending the weld to determine its strength.

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Transformer/Rectifier Welding Machine

A type of welding machine that can provide both AC and DC current for welding.

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Slag

The protective layer that forms on top of a weld as it cools.

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Duty Cycle

The amount of time a welding machine can operate at its rated output before it needs to cool down.

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Electrode Number Last Digit

The last digit in the electrode number indicates the special characteristics of the electrode.

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Ferrous Metal

A metal that contains iron as its primary component.

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What is MIG welding?

A type of arc welding in which a continuous wire electrode is fed through a welding gun, and a shielding gas covers the molten weld pool.

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What are the purposes of shielding gases in MIG welding?

The gas is used to protect the weld pool from contamination while welding.

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What is CO2 in MIG welding?

CO2 is a shielding gas commonly used in MIG welding. It provides good penetration but can create a more porous weld than Argon.

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What is Argon in MIG welding?

Argon is a shielding gas commonly used in MIG welding. It offers better weld quality than CO2 but can be expensive.

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What kind of metals are best suited for MIG welding?

MIG welding is typically used to join thinner gauge metal.

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What is a welding gun?

The welding gun is a key tool for MIG welding.

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What is a weld defect?

A weld defect is identified as an irregularity present in the welded joint.

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What is TIG welding?

A method of arc welding that uses a non-consumable tungsten electrode and an inert shielding gas.

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Class A Fire Extinguisher

Fire extinguishers designed to put out fires caused by ordinary combustibles like wood, paper, or cloth.

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Class B Fire Extinguisher

Fire extinguishers designed to put out fires caused by flammable liquids like oil, gasoline, or grease.

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Class C Fire Extinguisher

Fire extinguishers designed to put out fires caused by energized electrical equipment.

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Tapping Method

A method of starting the arc by touching the electrode to the metal and then quickly lifting it away.

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Scratch Method

A method of starting the arc by dragging the electrode across the metal.

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Pass (in Welding)

A single layer of filler metal deposited during the welding process.

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Root Pass

The first pass made in a welding joint, usually on the bottom or inside of the joint.

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Fillet Weld (or "T" Weld)

A type of weld that joins two pieces of metal at an angle, creating a V or U-shaped joint.

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What is galvanizing?

The process of coating a metal with a layer of zinc to prevent corrosion.

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What type of electrical output does a welder have?

The electrical output of a welding machine is typically characterized by a lower voltage and higher amperage.

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What is a chipping hammer used for?

A chipping hammer is used to remove slag, the hard residue that forms on top of a weld.

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What is the most important safety item when welding?

A welding helmet is essential for protecting the eyes from the intense light and UV radiation emitted by the welding arc.

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What is the approximate temperature of a welding arc?

The temperature of a welding arc can reach up to 9000 degrees Fahrenheit!

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What material are most welding tables made of?

Welding tables are typically made of metal because it provides a stable and durable surface that can withstand the high temperatures and forces involved in welding.

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What is the best way to extinguish burning clothes on a human?

Fire blankets are the best choice for extinguishing burning clothes because they can quickly smother the flames and prevent further contact with the body.

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Why is water important in a welding area?

Water can be helpful in a welding area for several reasons, including cooling metal, extinguishing fires, and receiving sparks from piercing operations.

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Study Notes

Indiana FFA Welding Career Development Event Question Bank

  • Event Focus: Indiana FFA Welding Career Development Event.
  • Format: Question bank, likely for a competition.
  • Content: The questions cover various aspects of welding, including procedures, techniques, safety, and materials.

Welding Procedures and Techniques

  • Electrode Freezing: If an electrode freezes to the work, immediately turn off the welding machine.
  • Arc Length: The proper length of arc is judged by the sound, appearance of the arc and weld.
  • Welding Speed: Moving the electrode too fast during welding results in a wide bead, insufficient metal deposition, or an excessively high bead.
  • Welding Positions: Different positions, like horizontal, vertical, and overhead, are recognized welding positions.
  • Polarity: Straight polarity involves negative work and positive electrode and vice versa for reverse polarity.
  • Second Pass: A second weld pass should not be done if the slag from the first pass has not been removed.
  • Flux: Flux prevents metal oxidation during welding.
  • Welding Defects: Porosity refers to gas pockets and voids in the weld.

Welding Materials and Properties

  • Electrode Tensile Strength: The tensile strength of an E-7018 electrode is 70,000 pounds per square inch (psi).
  • Mild Steel Composition: Mild steel is typically low in carbon content.
  • Desirable/Undesirable Metals: Some elements in steel (like sulfur) are undesirable for welding.
  • Welding Electrode Types: Specific electrodes, like E-6011, are designed for particular applications.

Other Important Information

  • Duty Cycle: Duty cycle measures the continuous operating time of an arc welder.
  • Work Angle: The work angle is the angle between the electrode and the base metal.
  • Welding Position Types: There are different welding positions like flat, horizontal, vertical, overhead.
  • Malleability: Malleability refers to the ability of a metal to be hammered or rolled.
  • Welding Questions and Answers (in various sections): A comprehensive list of questions, covering a range of welding aspects.

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