Podcast
Questions and Answers
Stainless steels are characterized by having a minimum percentage of which element?
Stainless steels are characterized by having a minimum percentage of which element?
- 7%
- 12% (correct)
- 15%
- 20%
What process involves adding carbon to the surface of steel to enhance hardness?
What process involves adding carbon to the surface of steel to enhance hardness?
- Precipitation hardening
- Pack carburizing (correct)
- Decarburization
- Quenching
Which angle refers to the position of the electrode relative to the base metal from an end view?
Which angle refers to the position of the electrode relative to the base metal from an end view?
- Travel angle
- Root angle
- Plate angle
- Lead angle (correct)
When experiencing undercutting in arc welding, which adjustment is most effective to mitigate this issue?
When experiencing undercutting in arc welding, which adjustment is most effective to mitigate this issue?
What is the most common position for performing welding due to ease of execution?
What is the most common position for performing welding due to ease of execution?
Which term is also known as a fillet weld?
Which term is also known as a fillet weld?
What is the primary reason to direct the arc toward the bottom plate when making a T-weld?
What is the primary reason to direct the arc toward the bottom plate when making a T-weld?
Which of the following does GMAW stand for?
Which of the following does GMAW stand for?
Which type of SMAW welding machine provides both AC and DC current for welding?
Which type of SMAW welding machine provides both AC and DC current for welding?
What is the purpose of changing the polarity in electric arc welding?
What is the purpose of changing the polarity in electric arc welding?
What does the last digit in the electrode number classify?
What does the last digit in the electrode number classify?
In GMAW, the consumable electrode is in the form of:
In GMAW, the consumable electrode is in the form of:
Which is the best eye protection to wear under a welding helmet for tasks other than welding?
Which is the best eye protection to wear under a welding helmet for tasks other than welding?
The first two digits in the AWS electrode classification number indicate what characteristic?
The first two digits in the AWS electrode classification number indicate what characteristic?
Which destructive type weld test involves bending the welded joint?
Which destructive type weld test involves bending the welded joint?
What term describes the continuous running time that a welding machine was designed for?
What term describes the continuous running time that a welding machine was designed for?
What is the appropriate gas pressure setting for MIG welding?
What is the appropriate gas pressure setting for MIG welding?
Which of the following gases is not used in the MIG welding process?
Which of the following gases is not used in the MIG welding process?
Which gas is recognized as flammable in welding?
Which gas is recognized as flammable in welding?
What is a key advantage of MIG welding compared to stick welding?
What is a key advantage of MIG welding compared to stick welding?
Which statement is true regarding most MIG welding equipment?
Which statement is true regarding most MIG welding equipment?
Which of the following is not classified as a welding defect?
Which of the following is not classified as a welding defect?
In the context of TIG welding, which statement is false?
In the context of TIG welding, which statement is false?
Which of the following statements about TIG welding is incorrect?
Which of the following statements about TIG welding is incorrect?
What is the definition of toughness in relation to metals?
What is the definition of toughness in relation to metals?
Which term describes a metal's ability to resist being pulled apart?
Which term describes a metal's ability to resist being pulled apart?
How is quenching defined in the context of metal treatment?
How is quenching defined in the context of metal treatment?
Which property of metal does impact strength refer to?
Which property of metal does impact strength refer to?
What is the primary characteristic of an alloy metal?
What is the primary characteristic of an alloy metal?
What type of strength does shear strength refer to in metals?
What type of strength does shear strength refer to in metals?
What distinguishes cast iron from mild steel in terms of carbon content?
What distinguishes cast iron from mild steel in terms of carbon content?
Which type of strength is associated with a metal's ability to resist deformation under compressive forces?
Which type of strength is associated with a metal's ability to resist deformation under compressive forces?
Which types of fire extinguishers should be available in the welding area?
Which types of fire extinguishers should be available in the welding area?
In case of an emergency in the welding area, what is essential to have?
In case of an emergency in the welding area, what is essential to have?
What method involves starting an arc by touching the metal with the electrode and then raising it?
What method involves starting an arc by touching the metal with the electrode and then raising it?
What is the technique called when you start an arc by dragging the electrode across the metal?
What is the technique called when you start an arc by dragging the electrode across the metal?
What is the term for one bead or layer of filler metal applied in welding?
What is the term for one bead or layer of filler metal applied in welding?
What is the first pass made in a welding joint called during multiple passes?
What is the first pass made in a welding joint called during multiple passes?
What is another term for a fillet weld?
What is another term for a fillet weld?
What is the recommended angle of the electrode during stick welding?
What is the recommended angle of the electrode during stick welding?
What is the output specification of a welder in terms of voltage and amperage?
What is the output specification of a welder in terms of voltage and amperage?
What temperature is generally associated with the electric welding arc?
What temperature is generally associated with the electric welding arc?
Which of the following is not considered a safety item when welding?
Which of the following is not considered a safety item when welding?
What is the ideal size of an electrode for most welding tasks in agricultural mechanics?
What is the ideal size of an electrode for most welding tasks in agricultural mechanics?
When preparing edges for welding, what tool is primarily used?
When preparing edges for welding, what tool is primarily used?
What is the correct arc length to maintain during welding for optimal results?
What is the correct arc length to maintain during welding for optimal results?
What is the safest way to extinguish burning clothing on a person?
What is the safest way to extinguish burning clothing on a person?
In a welding area, what purpose does water serve?
In a welding area, what purpose does water serve?
Flashcards
Brinnell Hardness Test
Brinnell Hardness Test
A type of hardness test that uses a hardened steel ball to indent the material being tested.
What % of Chromium for Stainless Steel?
What % of Chromium for Stainless Steel?
Stainless steels are defined as having at least 12% chromium.
What is Carburizing?
What is Carburizing?
The process where carbon is added to the surface of a steel to harden it.
What is the function of SMAW Flux Coating?
What is the function of SMAW Flux Coating?
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Define 'Lead Angle'
Define 'Lead Angle'
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How to correct Undercutting?
How to correct Undercutting?
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What happens if amperage is too low?
What happens if amperage is too low?
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What is an example of a brittle metal?
What is an example of a brittle metal?
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Toughness
Toughness
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Tensile Strength
Tensile Strength
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Torsional Strength
Torsional Strength
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Impact Strength
Impact Strength
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Quenching
Quenching
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Alloy Metal
Alloy Metal
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Base Metal
Base Metal
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Arc
Arc
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Ductility
Ductility
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GMAW (Gas Metal Arc Welding)
GMAW (Gas Metal Arc Welding)
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Guided Bend Test
Guided Bend Test
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Transformer/Rectifier Welding Machine
Transformer/Rectifier Welding Machine
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Slag
Slag
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Duty Cycle
Duty Cycle
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Electrode Number Last Digit
Electrode Number Last Digit
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Ferrous Metal
Ferrous Metal
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What is MIG welding?
What is MIG welding?
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What are the purposes of shielding gases in MIG welding?
What are the purposes of shielding gases in MIG welding?
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What is CO2 in MIG welding?
What is CO2 in MIG welding?
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What is Argon in MIG welding?
What is Argon in MIG welding?
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What kind of metals are best suited for MIG welding?
What kind of metals are best suited for MIG welding?
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What is a welding gun?
What is a welding gun?
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What is a weld defect?
What is a weld defect?
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What is TIG welding?
What is TIG welding?
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Class A Fire Extinguisher
Class A Fire Extinguisher
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Class B Fire Extinguisher
Class B Fire Extinguisher
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Class C Fire Extinguisher
Class C Fire Extinguisher
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Tapping Method
Tapping Method
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Scratch Method
Scratch Method
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Pass (in Welding)
Pass (in Welding)
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Root Pass
Root Pass
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Fillet Weld (or "T" Weld)
Fillet Weld (or "T" Weld)
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What is galvanizing?
What is galvanizing?
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What type of electrical output does a welder have?
What type of electrical output does a welder have?
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What is a chipping hammer used for?
What is a chipping hammer used for?
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What is the most important safety item when welding?
What is the most important safety item when welding?
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What is the approximate temperature of a welding arc?
What is the approximate temperature of a welding arc?
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What material are most welding tables made of?
What material are most welding tables made of?
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What is the best way to extinguish burning clothes on a human?
What is the best way to extinguish burning clothes on a human?
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Why is water important in a welding area?
Why is water important in a welding area?
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Study Notes
Indiana FFA Welding Career Development Event Question Bank
- Event Focus: Indiana FFA Welding Career Development Event.
- Format: Question bank, likely for a competition.
- Content: The questions cover various aspects of welding, including procedures, techniques, safety, and materials.
Welding Procedures and Techniques
- Electrode Freezing: If an electrode freezes to the work, immediately turn off the welding machine.
- Arc Length: The proper length of arc is judged by the sound, appearance of the arc and weld.
- Welding Speed: Moving the electrode too fast during welding results in a wide bead, insufficient metal deposition, or an excessively high bead.
- Welding Positions: Different positions, like horizontal, vertical, and overhead, are recognized welding positions.
- Polarity: Straight polarity involves negative work and positive electrode and vice versa for reverse polarity.
- Second Pass: A second weld pass should not be done if the slag from the first pass has not been removed.
- Flux: Flux prevents metal oxidation during welding.
- Welding Defects: Porosity refers to gas pockets and voids in the weld.
Welding Materials and Properties
- Electrode Tensile Strength: The tensile strength of an E-7018 electrode is 70,000 pounds per square inch (psi).
- Mild Steel Composition: Mild steel is typically low in carbon content.
- Desirable/Undesirable Metals: Some elements in steel (like sulfur) are undesirable for welding.
- Welding Electrode Types: Specific electrodes, like E-6011, are designed for particular applications.
Other Important Information
- Duty Cycle: Duty cycle measures the continuous operating time of an arc welder.
- Work Angle: The work angle is the angle between the electrode and the base metal.
- Welding Position Types: There are different welding positions like flat, horizontal, vertical, overhead.
- Malleability: Malleability refers to the ability of a metal to be hammered or rolled.
- Welding Questions and Answers (in various sections): A comprehensive list of questions, covering a range of welding aspects.
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