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Questions and Answers

A welding procedure was qualified using a single bevel groove Will there need to be procedure re-qualification for a single bevel V groove?

  • No, not a Essential variable
  • Yes, because goes against company policy
  • No, Because not a major joint design.
  • Yes, Major Joint design (correct)

What standards for piping and piping components apply to API1104

  • ASTM
  • API institutions
  • ASME international specifications (correct)
  • American Pipeline Specifications

What’s does the acronym of SWE/SWV stand for?

  • Severe Wall exposure / Single Wall Viewing
  • Single Wall Exposure /Single Wall Viewing (correct)
  • Single Wall Exposure /Single Weld Viewing
  • Single Wall / Single Viewing

The following referenced documents are indispensable for the application of this document.

<p>API specification 5L, Specification for Line Pipe (A)</p> Signup and view all the answers

A Weld procedure was noted to have a Heat Input of 35,000j. You calculated the heat input of the welder’s welds to be 49,000j.

<p>Must be Prequalified (C)</p> Signup and view all the answers

A procedure of Root at 30,000j Filler 40,000j And cap at 45,000j

What is the range qualified for root of 30,000j?

<p>24,000j to 36,000j (A)</p> Signup and view all the answers

Shielding gas shall not be ?

<p>Field intermixed in their containers (A)</p> Signup and view all the answers

What in considered an essential variable for procedure with filler metal addition.

<p>A change in the method of deliberating cooling, resulting in a faster cooling rate. (B)</p> Signup and view all the answers

A Weld procedure was done on a x45 and a x60 material. What would the procedure be qualified to weld.

<p>X60 (A)</p> Signup and view all the answers

What would constitute a re-qualification for a E70S-G Filler metal?

<p>A change in manufacturing or trade name (D)</p> Signup and view all the answers

The welder qualified to weld 8015 Electrode, what other electrodes is he qualified to weld?

<p>E7018 (C)</p> Signup and view all the answers

For qualification of a welding procedure, which of the following filler metal requires use of a shielding gas?

<p>ER-70S-2 (A)</p> Signup and view all the answers

One Weld test was conducted on a 1.315 OD pipe how many test specimens are Required.

<p>1 nick break, 1 root bend (C)</p> Signup and view all the answers

Which indications are considered acceptable for Nick break test?

<p>Fisheye (D)</p> Signup and view all the answers

How should a tensile test be computed?

<p>Divided by maximum load at failure by smallest cross-section area (C)</p> Signup and view all the answers

What diameter of the radius of plunger is acceptable.

<p>1 1/2” (A)</p> Signup and view all the answers

What group of electrodes would benefit for Post heat treatment?

<p>Group 1 (B)</p> Signup and view all the answers

By What NDT method should undercut be examined?

<p>VT (A)</p> Signup and view all the answers

A weld procedure was qualified using two dissimilar metals x45 base material and x60 what base material will be used for WPS

<p>60,000 (A)</p> Signup and view all the answers

A welder operator noticed an imperfection, what type of imperfections are noticed?

<p>All of the above (D)</p> Signup and view all the answers

Where are wagon tracks usually found?

<p>In the fusion zone (C)</p> Signup and view all the answers

A specimen breaks in the parent metal at 65,000, what would be unacceptable for a weld procedure.

<p>61,250 (C)</p> Signup and view all the answers

For preparation of fillet welds procedures

<p>Atleast four specimens shall be taken prior to testing (A)</p> Signup and view all the answers

Hammering of the pipe to obtain proper lineup should?

<p>Kept to minimum (B)</p> Signup and view all the answers

The alignment of abutting ends, the pipe ends of the same OD & thickness shall not exceed

<p>Offset of 1/8 (C)</p> Signup and view all the answers

Welder qualified on a 10” OD pipe, what is the welder qualified to do?

<p>Specified OD from 2.375 to 12.750 (A)</p> Signup and view all the answers

Welder qualified on a 10” OD pipe with a wall thickness of 1/2. what is the welder qualified to do?

<p>2.750” OD pipe with a 1/2 ” Thickness (C)</p> Signup and view all the answers

Specimens for Butt welds for welder qualification should not include?

<p>Longitudinal weld (C)</p> Signup and view all the answers

How many total bends for Butt welds test specimen for a 6” OD Pipe

<p>8 (C)</p> Signup and view all the answers

What is considered unacceptable weather conditions?

<p>Blowing rain (A)</p> Signup and view all the answers

Pipe using skids, & roller dolly’s are to prevent what?

<p>Sagg (A)</p> Signup and view all the answers

The frequency of inspection shall be ?

<p>Specified by the company (C)</p> Signup and view all the answers

A Liquid Penetrant method was used and found an indication, what should be done?

<p>Ground or condition before reexamination (A)</p> Signup and view all the answers

On a full circumferential, an indication adjacent to coverpass/ Toe of weld was measured to be 1/64 all around the weld, is the weld acceptable?

<p>Acceptable regardless of the length (C)</p> Signup and view all the answers

What type of repair weld does not require Company authorization?

<p>Grinding at the toe of the weld (A)</p> Signup and view all the answers

What type of repair would require Company authorization

<p>Back weld repair (D)</p> Signup and view all the answers

When can a crack be repaired by grinding without a WPS

<p>Contained completely in internal or external weld reinforcement (C)</p> Signup and view all the answers

Can external Partial thickness repair be used for a full thickness repair?

<p>No (C)</p> Signup and view all the answers

What would be considered unacceptable for ESI with a 6” OD pipe

<p>The aggregate length of ESI indications in any 12” length of weld exceeds 2” (B)</p> Signup and view all the answers

NDE was performed by Liquid penetrate but was unsure of the indication, what should be done?

<p>When in doubt, use another NDE (C)</p> Signup and view all the answers

How many thermal cycle does a weld have to go through for a double repair weld

<p>3 thermal cycles (C)</p> Signup and view all the answers

Minimum deposit for a repair weld is?

<p>All repair areas shall have a length of 2” (B)</p> Signup and view all the answers

How many root bend specimens for external partial thickness for a 3/8 wall.

<p>0 (C)</p> Signup and view all the answers

What type of hardness test should be used for a number of indentations?

<p>Vickers Indenter (B)</p> Signup and view all the answers

What is the heat affected zone for the CAP for maximum hardness value for a E7018 non-sour?

<p>350 (D)</p> Signup and view all the answers

Procedure demonstration report for ultrasonic

<p>Difference in detectability and resolution between the ultrasonic and radiographic methods shall be noted (A)</p> Signup and view all the answers

A weld procedure for plasma arc welding was conducted on a 12” OD pipe, what would cause a re-qualification

<p>Change orifice diameter (B)</p> Signup and view all the answers

E71T-1C is it qualified to weld E71T-9M

<p>Qualified (C)</p> Signup and view all the answers

What allowable lot values of %Ni for a rod alloying elements with %C 1, %Mn 2, %Si 1, %Ni 2.5, %Cr 1.5

<p>2.9 (D)</p> Signup and view all the answers

Charley impact testing specimens shall have, be prepared In Six specimens and shall be removed from 12, 6, 3, & 9 o’clock.

<p>80% of the wall thickness (A)</p> Signup and view all the answers

When welding of test joint for in-service, what should be used to fill test joint for servers thermal condition?

<p>Water (D)</p> Signup and view all the answers

When welding of test joint for in-service, what should be used to fill test joint for non-servers thermal condition?

<p>Motor Oil (A)</p> Signup and view all the answers

What NDE is effective for underbead or delayed hydrogen cracking particularly at the carrier pipe?

<p>Magnetic particles (C)</p> Signup and view all the answers

How to prevent Burn though for in-service welding

<p>Low hydrogen rods (B)</p> Signup and view all the answers

What isn’t allowed in Mechanized welding

<p>OAW (D)</p> Signup and view all the answers

Flashcards

Re-qualification needed for single bevel V-groove?

Yes, a change from a single bevel groove to a single bevel V-groove is considered a major joint design change, requiring procedure re-qualification.

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