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Questions and Answers

What was the weight of the nacelle that the crane was lifting?

  • 65 tonnes
  • 80 tonnes
  • 69 tonnes (correct)
  • 70 tonnes
  • What was the crane's Maximum Rated Capacity (MRC) for the lift performed?

  • 90 tonnes
  • 75 tonnes
  • 85 tonnes
  • 80 tonnes (correct)
  • What probable cause led to the failure of the hoisting wire?

  • Excessive lifting weight
  • Undetected corrosion and wear (correct)
  • Faulty crane calibration
  • Shock-loading during the lift
  • What condition of the crane wire was found upon post-incident inspection?

    <p>Significant external corrosion</p> Signup and view all the answers

    What estimated damage cost resulted from the incident?

    <p>$3–5 million</p> Signup and view all the answers

    Study Notes

    NTSB Crane Wire Failure

    • National Transportation Safety Board (NTSB) published a safety digest, including an incident of crane wire failure on a cargo vessel.
    • A wind turbine nacelle (69 tonnes) was being offloaded when a crane wire snapped.
    • The nacelle fell back into the vessel's cargo hold.
    • No pollution or injuries occurred, but damage to the vessel and dropped load was estimated at US$3-5 million.

    Facts About the Incident

    • The load was 86% of the crane's maximum rated capacity (80 tonnes) at a distance of less than 19 meters from the base, as certified in 2019.
    • The crane had successfully completed two similar lifts prior to the incident.
    • Post-incident inspection found no issues with any equipment or evidence of shock loading.

    Probable Cause

    • The cause was undetected corrosion and wear in strand wires of the hoisting wire.
    • External and internal corrosion, as well as roughness and pitting of the wire, was significant.
    • Corrosive wear caused individual wires in strands to break.
    • This overloaded remaining strands leading to the failure.
    • Inspection and annual checks, done by third party contractors, did not fully inspect the grease-covered wire, therefore, overlooking corrosion issues.

    Lessons Learned

    • Saltwater and humidity accelerate metal corrosion on vessel wires.
    • Thorough inspection and maintenance, regular or more frequent, depending on use, is crucial.
    • Maintaining wire ropes is essential for safe loads (working load).

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    Related Documents

    NTSB: Crane Wire Failure PDF

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