Visual Welding Inspection and EN/ISO 17637 Standards Quiz
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Visual Welding Inspection and EN/ISO 17637 Standards Quiz

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Questions and Answers

What is the minimum surface illumination required for visual testing of fusion welds?

  • 350 lux (correct)
  • 45W bulb emits ~450
  • 600 mm from weld surface
  • 500 lux
  • What percentage of weld discontinuities can be detected by an effectively applied program of visual welding inspection?

  • 80-90% (correct)
  • 10-20%
  • 50-60%
  • 30-40%
  • What angle should the eyes be from the normal (perpendicular) during direct inspection of weld surface?

  • 30°
  • 60° (correct)
  • 90°
  • 45°
  • What does EN/ISO 17637 specify?

    <p>Visual testing of fusion welds in metallic materials</p> Signup and view all the answers

    What does VWI stand for?

    <p>Visual Welding Inspection</p> Signup and view all the answers

    What is the recommended surface illumination for visual testing of fusion welds?

    <p>500 lux</p> Signup and view all the answers

    What is the distance at which the eyes should be from the weld surface during direct inspection?

    <p>600 mm</p> Signup and view all the answers

    What does NDE stand for in the context of welding inspection?

    <p>Non-destructive testing</p> Signup and view all the answers

    What is the recommended qualification for personnel performing indirect visual testing?

    <p>ISO 9712</p> Signup and view all the answers

    What is the maximum root opening for fillet welds when t = 8mm?

    <p>1.3 mm</p> Signup and view all the answers

    What should be done prior to deposition of subsequent passes during welding?

    <p>Clean each bead/layer</p> Signup and view all the answers

    What should be examined to determine if a finished weld meets application or product standards?

    <p>Weld profile and height of weld reinforcement</p> Signup and view all the answers

    When should final VT be performed?

    <p>After PWHT</p> Signup and view all the answers

    What should be done when defects are discovered in repaired welds?

    <p>They shall be removed and rewelded</p> Signup and view all the answers

    What is the maximum joint misalignment for butt [groove] welds when t = 20mm?

    <p>2.0 mm</p> Signup and view all the answers

    What should be used to remove all slag to ensure imperfections are not obscured?

    <p>Manual or mechanical means</p> Signup and view all the answers

    What is the qualification used by 3rd party labs to confirm personnel qualification?

    <p>ISO 9712</p> Signup and view all the answers

    What should be avoided when weld finishing is required?

    <p>Overheating, grinding marks, and uneven finish due to grinding</p> Signup and view all the answers

    What should be examined to assure complete defect removal in repaired welds?

    <p>Excavation</p> Signup and view all the answers

    What should be done if the gaps between the parts to be joined exceed the appropriate limit?

    <p>Compensated for by a corresponding increase in the throat thickness</p> Signup and view all the answers

    Study Notes

    Visual Testing of Fusion Welds

    • Minimum surface illumination required for visual testing of fusion welds: 500 lux
    • Effectively applied program of visual welding inspection can detect approximately 80-90% of weld discontinuities

    Direct Inspection of Weld Surface

    • Eyes should be at an angle of 30-40° from the normal (perpendicular) during direct inspection of weld surface
    • Recommended distance from eyes to weld surface during direct inspection: 400-600 mm

    Standards and Qualifications

    • EN/ISO 17637: specifies requirements for visual examination of welds
    • VWI: Visual Welding Inspection
    • NDE: Non-Destructive Examination in the context of welding inspection
    • Recommended qualification for personnel performing indirect visual testing: Level 2 or Level 3 VT certification

    Welding and Inspection

    • Recommended surface illumination for visual testing of fusion welds: 500 lux
    • Maximum root opening for fillet welds when t = 8mm: 2.5 mm
    • Prior to deposition of subsequent passes during welding, the surface should be cleaned and free of oil, grease, and moisture
    • Final VT should be performed after completion of all welding operations
    • When defects are discovered in repaired welds, they should be reworked to meet application or product standards

    Inspection and Repair

    • To assure complete defect removal in repaired welds, the weld surface should be examined
    • If the gaps between the parts to be joined exceed the appropriate limit, the parts should be re-machined or resized
    • A qualified weld inspector should be used to examine the finished weld to determine if it meets application or product standards
    • A wire brush or equivalent tool should be used to remove all slag to ensure imperfections are not obscured
    • The qualification used by 3rd party labs to confirm personnel qualification is the VT certification
    • When weld finishing is required, grinding or machining should be avoided to prevent hiding defects

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    Description

    Test your knowledge of visual welding inspection fundamentals and EN/ISO 17637 standards with this informative quiz. Explore the key concepts and essential skills required for effective visual welding inspection in the fabrication process.

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