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Questions and Answers

Which of these options are correct? (Select all that apply)

  • Tensile test
  • Izod test (correct)
  • Charpy test (correct)
  • Impact test

SAE 51XXX belongs to the steel family.

  • Chromium (correct)
  • Nickel
  • Manganese
  • Carbon

In itself, it is a lubricant and usually one of the important elements in casting non-ferrous metals like bronze, for example.

  • Lead (correct)
  • Babbitt
  • Zinc
  • Antimony

Gasket material, which should avoid hot liquid/steam applications?

<p>Rubberized (B)</p> Signup and view all the answers

The same material properties all over/direction and at any particular point in a structural member is:

<p>Isotropic (C)</p> Signup and view all the answers

The recommended value of the rake angle for machining aluminum with cutting tools made up of cemented carbide tool

<p>15° (D)</p> Signup and view all the answers

Laser beam machining process is used to machine

<p>Thinner materials (A)</p> Signup and view all the answers

The size of abrasive grains in abrasive a jet machining varies from

<p>10 to 50 microns (A)</p> Signup and view all the answers

In collet, the included angle of taper is usually

<p>30° (D)</p> Signup and view all the answers

Straight fluted drill are used to drill materials.

<p>Soft (B)</p> Signup and view all the answers

Twist drills are made usually considered suitable machining holes having a length less than

<p>Five times their diameter (B)</p> Signup and view all the answers

A hard grade grinding wheel is suitable for grinding

<p>Soft materials (B)</p> Signup and view all the answers

The relative motion of work piece in planning is

<p>Translatory (B)</p> Signup and view all the answers

The accuracy obtained by the grinding process can be of the order of

<p>0.00025 mm (D)</p> Signup and view all the answers

In quick return mechanism of shaping machine, the ram stroke length is proportional to

<p>Crank length (A)</p> Signup and view all the answers

A white metal, almost as bright as silver and is malleable and ductile and can be welded.

<p>Nickel (B)</p> Signup and view all the answers

It is a silver dull, soft metal and the second lightest of all metals used in the industry.

<p>Aluminum (A)</p> Signup and view all the answers

The least among iron ores for it contains many impurities, poor in iron content and commonly used in England.

<p>Siderite (D)</p> Signup and view all the answers

Which of the following is not considered to be precious metal?

<p>Steel (B)</p> Signup and view all the answers

It is an alloy of copper and zinc. It is approximately 1/3 zinc and 2/3 copper.

<p>Brass (B)</p> Signup and view all the answers

It is a copper tin alloy and is named either bell metal or brown metal.

<p>Bronze (A)</p> Signup and view all the answers

It is a furnace that converts pig iron steel by oxidizing out the surplus carbon and using oxygen by throwing raw iron ore into the furnace.

<p>Open-hearth furnace (A)</p> Signup and view all the answers

The most commonly used series in the bulk production of bolts, screws, nuts and other general applications in the coarse-thread series.

<p>UNC (C)</p> Signup and view all the answers

What is the actual torque ratio of a gear set divided by its gear ratio?

<p>Efficiency (D)</p> Signup and view all the answers

Which of the following has low coefficient of expansion, corrosion resistant, weak in strength and used for non-ferrous application as an alloying element?

<p>Aluminum (A)</p> Signup and view all the answers

The usual ratio of forward and return stroke in quick return mechanism of shaping machine is

<p>3:2 (B)</p> Signup and view all the answers

The amount of metal removed by honing process is less than

<p>0.125 mm (A)</p> Signup and view all the answers

In ECM process thermal current requirement is

<p>800 amps/cycle of work piece area (C)</p> Signup and view all the answers

The voltage applied between tool (cathode) and work piece (anode) in ECM process is

<p>3-20 V (B)</p> Signup and view all the answers

The diameter (D) of a plain milling cutter is approximately related to arbor diameter (d) as

<p>D = 2.5d to 3d (B)</p> Signup and view all the answers

The type and number of bearings to be used for spindles of machine tool depend on the

<p>Load on the bearing (B)</p> Signup and view all the answers

HSS cutting tools are generally provided with

<p>Positive rake angle (A)</p> Signup and view all the answers

Cemented carbide and ceramic cutting tools are usually provided with

<p>Negative rake angle (C)</p> Signup and view all the answers

Coefficient of friction in anti-friction guide ways is:

<p>Low (B)</p> Signup and view all the answers

Nitriding process of surface treatment for steel tools is used for taking

<p>Light cuts (A)</p> Signup and view all the answers

Which of the following material(s) is recommended for large sprocket of large speed ratio and having fewer engagement?

<p>Cast iron (D)</p> Signup and view all the answers

In which of the following carrying capacity where roller bearing is utilized better than ball bearing?

<p>Heavy load (A)</p> Signup and view all the answers

Which of the following materials having thermal expansion of about 10 times higher than those of metals and has more heat generated during machining?

<p>Plastic (D)</p> Signup and view all the answers

To avoid scoring in the bearing surface and the shaft due to contamination/absorption of the fine dirt in the bearing during operation/lubrication the bearing material to apply should have good ______ properties.

<p>embeddability</p> Signup and view all the answers

What do impact tests measure?

<p>Toughness (A)</p> Signup and view all the answers

Which of the following types of gear transmit power at a certain angle?

<p>Bevel (A)</p> Signup and view all the answers

Which of the following gasket material is not used for high temperature?

<p>Rubberized (C)</p> Signup and view all the answers

How do you call a plane perpendicular to the gear axis?

<p>Plane of rotation (C)</p> Signup and view all the answers

Which of the following is the specification of molybdenum alloy?

<p>SAE 4XXX (C)</p> Signup and view all the answers

Which of the following is abundant ferrous metals?

<p>Carbon (D)</p> Signup and view all the answers

At very low cutting speeds the tool wear is due to

<p>Plowing action (C)</p> Signup and view all the answers

Are mixture of lard, cotton seed or rape-seed oils and mineral oils.

<p>Cutting oils (B)</p> Signup and view all the answers

How is aluminum work piece marked?

<p>Lead pencil (C)</p> Signup and view all the answers

How is the height of a bench vice adjusted?

<p>All of these (D)</p> Signup and view all the answers

What is the material of hacksaw blade?

<p>Any of these (A)</p> Signup and view all the answers

Why hacksaw blade teeth get dull?

<p>Any of these (D)</p> Signup and view all the answers

Files are classified according to

<p>All of these (B)</p> Signup and view all the answers

How are rivets made?

<p>Cold pressing (D)</p> Signup and view all the answers

It is a case hardening process in which work piece is heated in a stream of ammonia at 500 to 550°C.

<p>Nitriding (A)</p> Signup and view all the answers

It is used to measure gap between two mating parts to set the job and machine in alignment and to measure clearance piston and cylinder in automobiles.

<p>Feeler gauge (B)</p> Signup and view all the answers

What machine is used to flatten surface on a vertical, horizontal or even angular plane?

<p>Shaper machine (B)</p> Signup and view all the answers

All of these are classifications of iron ore; except what?

<p>Sulfurite (A)</p> Signup and view all the answers

It refers to the internal resistance of a material to being deformed and is measured in terms of the applied load.

<p>Stress (A)</p> Signup and view all the answers

The property of a material which resists forces acting to pull the material apart.

<p>Tensile strength (A)</p> Signup and view all the answers

The property of a material which resists forces from causing a member to bend or deflect in the direction in which the load is applied.

<p>Bending strength (D)</p> Signup and view all the answers

The property of a material to resist various kinds of rapidly alternating stress.

<p>Fatigue strength (A)</p> Signup and view all the answers

Flashcards

SAE 51XXX steel family

A type of steel containing chromium.

Babbitt

A lubricant and important element in casting non-ferrous metals, like bronze.

Gasket material for hot liquids

Material that should not be used for gaskets in hot liquid/steam applications.

Homogenous material

Material with the same properties throughout.

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Aluminum machining rake angle

Recommended rake angle when machining aluminum using cemented carbide tools.

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Laser beam machining

Used for machining thinner materials.

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Abrasive jet machining grain size

Abrasive jet machining grain size varies from 10 to 50 microns.

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Collet taper angle

The included angle of taper in a collet, typically 30 degrees.

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Straight fluted drill materials

Used for drilling soft materials.

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Twist drill hole length

Suitable for machining holes less than five times their diameter.

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Grinding wheel hardness

A hard grinding wheel is suitable for grinding hard materials.

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Shaping machine work piece motion

The work piece moves in a translatory motion in planning.

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Grinding process accuracy

The accuracy obtained in grinding can be on the order of 0.00025 mm.

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Quick return mechanism crank length

The ram stroke length in a quick return mechanism of a shaping machine is proportional to the crank length.

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Impact tests

Measure a material's toughness.

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Bevel gear

Gear that transmits power at an angle.

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Asbestos fiber gaskets

Recommended for hot liquid/steam gasket applications.

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Normal plane

A plane that is perpendicular to the gear axis.

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Molybdenum alloy

SAE 4XXX designates a molybdenum alloy.

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Abundant ferrous metal

Carbon is an abundant element in ferrous metals.

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Low cutting speed tool wear

Tool wear at very low cutting speeds results from plowing action.

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Study Notes

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