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Questions and Answers
EASY What type of engines may power standby feedwater pumps?
EASY What type of engines may power standby feedwater pumps?
Why are standby feedwater pumps critical to power plant operation?
Why are standby feedwater pumps critical to power plant operation?
How often should standby feedwater pumps be run?
How often should standby feedwater pumps be run?
What should be inspected during a test run of a standby feedwater pump with an internal combustion engine?
What should be inspected during a test run of a standby feedwater pump with an internal combustion engine?
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Why are duty swaps performed?
Why are duty swaps performed?
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What is a key step in performing a duty swap?
What is a key step in performing a duty swap?
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What type of equipment commonly undergoes duty swaps?
What type of equipment commonly undergoes duty swaps?
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Why are safety valves critical?
Why are safety valves critical?
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What is the purpose of keeping maintenance records?
What is the purpose of keeping maintenance records?
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What is commonly used to keep maintenance records?
What is commonly used to keep maintenance records?
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What is the purpose of checking oil levels as part of operator rounds?
What is the purpose of checking oil levels as part of operator rounds?
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What is the consequence of water entrained in compressed air?
What is the consequence of water entrained in compressed air?
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What is the purpose of briefly opening and reclosing the low point drain valves?
What is the purpose of briefly opening and reclosing the low point drain valves?
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What is the frequency of operation and inspection for standby equipment?
What is the frequency of operation and inspection for standby equipment?
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What is the purpose of recording the date and time of operation for standby equipment?
What is the purpose of recording the date and time of operation for standby equipment?
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What is the purpose of testing emergency generators?
What is the purpose of testing emergency generators?
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What is the requirement for diesel driven generators according to NFPA 110?
What is the requirement for diesel driven generators according to NFPA 110?
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How often should fire pumps be test run?
How often should fire pumps be test run?
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What is included in the inspection and test run of a fire pump?
What is included in the inspection and test run of a fire pump?
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How often are fire pumps required to be flow tested according to NFPA 25?
How often are fire pumps required to be flow tested according to NFPA 25?
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Why is preventative maintenance necessary for continued plant production?
Why is preventative maintenance necessary for continued plant production?
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What is the primary goal of a Preventative Maintenance system?
What is the primary goal of a Preventative Maintenance system?
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What happens if a deficiency is found during a preventative maintenance check?
What happens if a deficiency is found during a preventative maintenance check?
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What is used as PM system data?
What is used as PM system data?
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What is NOT a typical activity performed as part of a PM system?
What is NOT a typical activity performed as part of a PM system?
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What is the role of the work-planning department in the PM system?
What is the role of the work-planning department in the PM system?
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What is a benefit of a well-planned PM system?
What is a benefit of a well-planned PM system?
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Why is it simpler to maintain a plant that can more easily tolerate service interruptions?
Why is it simpler to maintain a plant that can more easily tolerate service interruptions?
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MEDIUM What is the primary reason for using a Preventative Maintenance (PM) system in a large plant?
MEDIUM What is the primary reason for using a Preventative Maintenance (PM) system in a large plant?
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What is the purpose of performing regular inspections as part of a Preventative Maintenance system?
What is the purpose of performing regular inspections as part of a Preventative Maintenance system?
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What happens when a deficiency is found during a preventative maintenance check?
What happens when a deficiency is found during a preventative maintenance check?
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What is the role of the work-planning department in the Preventative Maintenance system?
What is the role of the work-planning department in the Preventative Maintenance system?
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What type of data is used in a Preventative Maintenance system?
What type of data is used in a Preventative Maintenance system?
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What is the benefit of distributing preventative maintenance tasks among several work groups?
What is the benefit of distributing preventative maintenance tasks among several work groups?
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What is the purpose of vibration monitoring in a Preventative Maintenance system?
What is the purpose of vibration monitoring in a Preventative Maintenance system?
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What is a characteristic of a plant that is simpler to maintain?
What is a characteristic of a plant that is simpler to maintain?
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What is the primary purpose of checking oil levels in equipment?
What is the primary purpose of checking oil levels in equipment?
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What is the consequence of not removing condensed water from instrument air piping?
What is the consequence of not removing condensed water from instrument air piping?
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What is the purpose of periodic operational tests of standby equipment?
What is the purpose of periodic operational tests of standby equipment?
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What is the requirement for diesel driven generators according to NFPA 110?
What is the requirement for diesel driven generators according to NFPA 110?
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What is the frequency of inspection and test runs for fire pumps according to NFPA 25?
What is the frequency of inspection and test runs for fire pumps according to NFPA 25?
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What is the purpose of recording operational data during standby equipment tests?
What is the purpose of recording operational data during standby equipment tests?
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What is the primary purpose of a lubricant index?
What is the primary purpose of a lubricant index?
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What is the purpose of air station blowdown?
What is the purpose of air station blowdown?
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What is the requirement for emergency standby power systems and related components according to NFPA 110?
What is the requirement for emergency standby power systems and related components according to NFPA 110?
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What is the purpose of standby equipment operation as part of a preventative maintenance program?
What is the purpose of standby equipment operation as part of a preventative maintenance program?
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What is the primary purpose of conducting a duty swap?
What is the primary purpose of conducting a duty swap?
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Why are safety valves critical in power plant operation?
Why are safety valves critical in power plant operation?
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What is typically done with the paper copy of a log sheet or checklist after it is submitted for review?
What is typically done with the paper copy of a log sheet or checklist after it is submitted for review?
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What is the benefit of performing a duty swap on standby equipment?
What is the benefit of performing a duty swap on standby equipment?
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What is commonly tested during the annual flow test of a standby feedwater pump?
What is commonly tested during the annual flow test of a standby feedwater pump?
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Why is it necessary to run standby feedwater pumps on a weekly basis?
Why is it necessary to run standby feedwater pumps on a weekly basis?
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What is the role of the electronic data recording system in maintenance records?
What is the role of the electronic data recording system in maintenance records?
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What is typically done before shutting down the in-service pump during a duty swap?
What is typically done before shutting down the in-service pump during a duty swap?
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What is the purpose of safety and safety relief valve testing?
What is the purpose of safety and safety relief valve testing?
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What is the benefit of keeping maintenance records?
What is the benefit of keeping maintenance records?
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HARD What is the primary purpose of testing standby feedwater pumps?
HARD What is the primary purpose of testing standby feedwater pumps?
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What is a key aspect of performing a duty swap on standby equipment?
What is a key aspect of performing a duty swap on standby equipment?
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What is the primary purpose of safety valve testing?
What is the primary purpose of safety valve testing?
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What is a benefit of recording operational data during standby equipment tests?
What is a benefit of recording operational data during standby equipment tests?
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What is the primary purpose of performing regular inspections as part of a preventative maintenance system?
What is the primary purpose of performing regular inspections as part of a preventative maintenance system?
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What is the role of the work-planning department in the preventative maintenance system?
What is the role of the work-planning department in the preventative maintenance system?
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What is a characteristic of a plant that is simpler to maintain?
What is a characteristic of a plant that is simpler to maintain?
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What is the primary purpose of checking oil levels in equipment?
What is the primary purpose of checking oil levels in equipment?
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What is the primary benefit of performing a duty swap on standby equipment?
What is the primary benefit of performing a duty swap on standby equipment?
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What is the primary role of maintenance records?
What is the primary role of maintenance records?
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What is the primary reason for distributing preventative maintenance tasks among several work groups?
What is the primary reason for distributing preventative maintenance tasks among several work groups?
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What is the primary benefit of predictive maintenance in a large plant?
What is the primary benefit of predictive maintenance in a large plant?
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What is the primary purpose of recording equipment readings in a PM system?
What is the primary purpose of recording equipment readings in a PM system?
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What is the primary role of the work-planning department in the PM system?
What is the primary role of the work-planning department in the PM system?
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What is the primary purpose of vibration monitoring in a PM system?
What is the primary purpose of vibration monitoring in a PM system?
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What is the primary characteristic of a plant that is simpler to maintain?
What is the primary characteristic of a plant that is simpler to maintain?
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What is the primary purpose of equipment inspection in a PM system?
What is the primary purpose of equipment inspection in a PM system?
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What is the primary benefit of a well-planned PM system?
What is the primary benefit of a well-planned PM system?
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What is the primary purpose of checking the viscosity and viscosity index of oil in equipment?
What is the primary purpose of checking the viscosity and viscosity index of oil in equipment?
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Why is it necessary to reference the lubricant index before adding oil to a machine?
Why is it necessary to reference the lubricant index before adding oil to a machine?
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What is the consequence of not removing condensed water from instrument air piping?
What is the consequence of not removing condensed water from instrument air piping?
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What is the primary purpose of standby equipment operation as part of a preventative maintenance program?
What is the primary purpose of standby equipment operation as part of a preventative maintenance program?
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What is the requirement for emergency standby power systems and related components according to NFPA 110?
What is the requirement for emergency standby power systems and related components according to NFPA 110?
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What is the purpose of recording operational data during standby equipment tests?
What is the purpose of recording operational data during standby equipment tests?
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What is the primary purpose of a lubricant index?
What is the primary purpose of a lubricant index?
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What is the frequency of inspection and test runs for fire pumps according to NFPA 25?
What is the frequency of inspection and test runs for fire pumps according to NFPA 25?
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What is the purpose of air station blowdown?
What is the purpose of air station blowdown?
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What is the primary purpose of conducting periodic operational tests of standby equipment?
What is the primary purpose of conducting periodic operational tests of standby equipment?
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Study Notes
Plant Maintenance Management
- Managing maintenance in a plant can be complex, especially in larger plants with many components.
- Preventative Maintenance (PM) systems schedule regular maintenance to predict equipment problems before they cause outages.
Preventative Maintenance (PM) Systems
- PM systems cover all plant equipment, with each item having specific required checks.
- Regular inspections determine equipment health.
- Typical PM activities include:
- Review of recorded operating parameters
- Vibration monitoring
- Equipment inspection
- Lubricating oil sampling and testing
- Equipment adjustment
- Bump tests
- Shaft rotation
- Instrument calibration
- Parts replacement
- Equipment duty swap
- Safety valve testing and calibration
- Operation of standby equipment (such as generators and fire pumps)
Preventative Maintenance Tasks
- Oil Level Checks:
- Checking oil level is a regular activity. +Understanding how to ensure correct oil levels is important.
- Characteristics to consider include viscosity, viscosity index, flash point, pour point, and floc point.
- Air Station Blowdown:
- Removing condensed water from instrument air piping to prevent damage to pneumatic instruments and control valves.
Standby Equipment Operation
- Standby equipment must be maintained in a reliable, ready state.
- Periodic operational tests are required to ensure standby equipment will work correctly when needed.
- Examples of standby equipment include:
- Emergency Generators
- Fire Pumps
- Standby Feedwater Pumps
Emergency Generators
- Periodic inspection and operation is required.
- Inspection includes oil levels, fuel supplies, and governing controls.
- Test runs must include an assessment of the generator's loading capability.
Fire Pumps
- Critical for plant safety, test run on a weekly basis.
- Inspection and test run include verifying oil levels and pumping capacity.
Standby Feedwater Pumps
- May be powered by electric motors, internal combustion engines, or steam turbines.
- Must be operated regularly to ensure reliability.
Duty Swap
- Distributes wear and demonstrates equipment reliability.
- Procedure involves:
- Starting the incoming piece of equipment while the in-service piece is still running.
- Checking operating parameters to ensure they match the in-service equipment.
- Shutting down the in-service piece of equipment when all parameters match.
Safety and Safety Relief Valve Testing
- Testing intervals are governed by preventative maintenance schedules.
- Safety valves require particular attention as they are critical safety items.
Maintenance Records
- Keeping maintenance records is essential.
- Methods include paper and electronic filing systems.
- Records are used to analyze current and historical equipment performance and make predictions on reliability.
Plant Maintenance Management
- Managing maintenance in a plant can be complex, especially in larger plants with many components.
- Preventative Maintenance (PM) systems schedule regular maintenance to predict equipment problems before they cause outages.
Preventative Maintenance (PM) Systems
- PM systems cover all plant equipment, with each item having specific required checks.
- Regular inspections determine equipment health.
- Typical PM activities include:
- Review of recorded operating parameters
- Vibration monitoring
- Equipment inspection
- Lubricating oil sampling and testing
- Equipment adjustment
- Bump tests
- Shaft rotation
- Instrument calibration
- Parts replacement
- Equipment duty swap
- Safety valve testing and calibration
- Operation of standby equipment (such as generators and fire pumps)
Preventative Maintenance Tasks
- Oil Level Checks:
- Checking oil level is a regular activity. +Understanding how to ensure correct oil levels is important.
- Characteristics to consider include viscosity, viscosity index, flash point, pour point, and floc point.
- Air Station Blowdown:
- Removing condensed water from instrument air piping to prevent damage to pneumatic instruments and control valves.
Standby Equipment Operation
- Standby equipment must be maintained in a reliable, ready state.
- Periodic operational tests are required to ensure standby equipment will work correctly when needed.
- Examples of standby equipment include:
- Emergency Generators
- Fire Pumps
- Standby Feedwater Pumps
Emergency Generators
- Periodic inspection and operation is required.
- Inspection includes oil levels, fuel supplies, and governing controls.
- Test runs must include an assessment of the generator's loading capability.
Fire Pumps
- Critical for plant safety, test run on a weekly basis.
- Inspection and test run include verifying oil levels and pumping capacity.
Standby Feedwater Pumps
- May be powered by electric motors, internal combustion engines, or steam turbines.
- Must be operated regularly to ensure reliability.
Duty Swap
- Distributes wear and demonstrates equipment reliability.
- Procedure involves:
- Starting the incoming piece of equipment while the in-service piece is still running.
- Checking operating parameters to ensure they match the in-service equipment.
- Shutting down the in-service piece of equipment when all parameters match.
Safety and Safety Relief Valve Testing
- Testing intervals are governed by preventative maintenance schedules.
- Safety valves require particular attention as they are critical safety items.
Maintenance Records
- Keeping maintenance records is essential.
- Methods include paper and electronic filing systems.
- Records are used to analyze current and historical equipment performance and make predictions on reliability.
Plant Maintenance Management
- Managing maintenance in a plant can be complex, especially in larger plants with many components.
- Preventative Maintenance (PM) systems schedule regular maintenance to predict equipment problems before they cause outages.
Preventative Maintenance (PM) Systems
- PM systems cover all plant equipment, with each item having specific required checks.
- Regular inspections determine equipment health.
- Typical PM activities include:
- Review of recorded operating parameters
- Vibration monitoring
- Equipment inspection
- Lubricating oil sampling and testing
- Equipment adjustment
- Bump tests
- Shaft rotation
- Instrument calibration
- Parts replacement
- Equipment duty swap
- Safety valve testing and calibration
- Operation of standby equipment (such as generators and fire pumps)
Preventative Maintenance Tasks
- Oil Level Checks:
- Checking oil level is a regular activity. +Understanding how to ensure correct oil levels is important.
- Characteristics to consider include viscosity, viscosity index, flash point, pour point, and floc point.
- Air Station Blowdown:
- Removing condensed water from instrument air piping to prevent damage to pneumatic instruments and control valves.
Standby Equipment Operation
- Standby equipment must be maintained in a reliable, ready state.
- Periodic operational tests are required to ensure standby equipment will work correctly when needed.
- Examples of standby equipment include:
- Emergency Generators
- Fire Pumps
- Standby Feedwater Pumps
Emergency Generators
- Periodic inspection and operation is required.
- Inspection includes oil levels, fuel supplies, and governing controls.
- Test runs must include an assessment of the generator's loading capability.
Fire Pumps
- Critical for plant safety, test run on a weekly basis.
- Inspection and test run include verifying oil levels and pumping capacity.
Standby Feedwater Pumps
- May be powered by electric motors, internal combustion engines, or steam turbines.
- Must be operated regularly to ensure reliability.
Duty Swap
- Distributes wear and demonstrates equipment reliability.
- Procedure involves:
- Starting the incoming piece of equipment while the in-service piece is still running.
- Checking operating parameters to ensure they match the in-service equipment.
- Shutting down the in-service piece of equipment when all parameters match.
Safety and Safety Relief Valve Testing
- Testing intervals are governed by preventative maintenance schedules.
- Safety valves require particular attention as they are critical safety items.
Maintenance Records
- Keeping maintenance records is essential.
- Methods include paper and electronic filing systems.
- Records are used to analyze current and historical equipment performance and make predictions on reliability.
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Test your knowledge of managing maintenance in a plant, including preventative maintenance systems and equipment health inspections.