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Questions and Answers
What happens to the engine speed when the water temperature falls below 115 °F?
What happens to the engine speed when the water temperature falls below 115 °F?
What is the primary function of the pressure cap on the cooling system?
What is the primary function of the pressure cap on the cooling system?
Which oil system is responsible for cooling the piston?
Which oil system is responsible for cooling the piston?
What occurs when the oil filter becomes clogged and the pressure difference reaches 40 PSI?
What occurs when the oil filter becomes clogged and the pressure difference reaches 40 PSI?
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What effect does pressurization have on the cooling system?
What effect does pressurization have on the cooling system?
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Which component indicates the reason for engine speed increase when the water temperature is low?
Which component indicates the reason for engine speed increase when the water temperature is low?
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What type of pump is the scavenging oil pump?
What type of pump is the scavenging oil pump?
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What prevents damage to the cooling system components by relieving excessive pressure?
What prevents damage to the cooling system components by relieving excessive pressure?
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What role does the diffuser play in the turbine section of the turbo?
What role does the diffuser play in the turbine section of the turbo?
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Which component receives drive from the engine during low-speed operations?
Which component receives drive from the engine during low-speed operations?
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How does the inertial air inlet filter operate to clean the air?
How does the inertial air inlet filter operate to clean the air?
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What is the purpose of the aspirator tube in the exhaust ducts?
What is the purpose of the aspirator tube in the exhaust ducts?
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What converts heat energy from exhaust gases into mechanical motion in the turbocharger?
What converts heat energy from exhaust gases into mechanical motion in the turbocharger?
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What is the primary function of the impeller in the turbocharger assembly?
What is the primary function of the impeller in the turbocharger assembly?
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What happens to the dirt particles collected by the inertial air inlet filter?
What happens to the dirt particles collected by the inertial air inlet filter?
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How do exhaust gases reach the turbine in the turbocharger system?
How do exhaust gases reach the turbine in the turbocharger system?
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What is the maximum oil pressure controlled by the relief valve in the main lubricating oil system?
What is the maximum oil pressure controlled by the relief valve in the main lubricating oil system?
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Which component is primarily responsible for delivering oil to the piston cooling oil manifolds?
Which component is primarily responsible for delivering oil to the piston cooling oil manifolds?
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What function does the stream of oil directed to the underside of the piston crown serve?
What function does the stream of oil directed to the underside of the piston crown serve?
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How does oil from the main oil manifold reach the connecting rod bearings?
How does oil from the main oil manifold reach the connecting rod bearings?
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What is located above the crankshaft to distribute oil throughout the engine?
What is located above the crankshaft to distribute oil throughout the engine?
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What happens to oil after it cools and lubricates the piston cooling system components?
What happens to oil after it cools and lubricates the piston cooling system components?
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Which component receives oil to lubricate the hydraulic lash adjusters?
Which component receives oil to lubricate the hydraulic lash adjusters?
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What is the role of the fine mesh strainer elements in the lube oil system?
What is the role of the fine mesh strainer elements in the lube oil system?
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What is the primary function of the fuel oil system in locomotives?
What is the primary function of the fuel oil system in locomotives?
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What role does the suction strainer play in the fuel feed system?
What role does the suction strainer play in the fuel feed system?
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At what PSI does the primary filter's by-pass valve open?
At what PSI does the primary filter's by-pass valve open?
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What happens when the secondary fuel filter's pressure difference reaches 60 PSI?
What happens when the secondary fuel filter's pressure difference reaches 60 PSI?
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What is the purpose of the fuel supply manifold in the fuel oil system?
What is the purpose of the fuel supply manifold in the fuel oil system?
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How does the governor affect the fuel injection process in the engine?
How does the governor affect the fuel injection process in the engine?
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What indicates a problem with the primary fuel filter?
What indicates a problem with the primary fuel filter?
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What is the pressure at which the regulating valve for the fuel supply manifolds is set?
What is the pressure at which the regulating valve for the fuel supply manifolds is set?
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What is the primary purpose of the dust bin blower in the air filter system?
What is the primary purpose of the dust bin blower in the air filter system?
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What is the efficiency level of the inertial air filters at throttle 8th?
What is the efficiency level of the inertial air filters at throttle 8th?
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What material are the secondary engine air filters made of?
What material are the secondary engine air filters made of?
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What does the aftercooler do for the compressed air in the engine?
What does the aftercooler do for the compressed air in the engine?
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Which model is used for the air compressor in GM locomotives?
Which model is used for the air compressor in GM locomotives?
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How many cylinders does the WLNA9BB air compressor have?
How many cylinders does the WLNA9BB air compressor have?
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What is the purpose of the intercooler in the compressed air system?
What is the purpose of the intercooler in the compressed air system?
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During normal operation, what should the oil pressure in the compressor typically be?
During normal operation, what should the oil pressure in the compressor typically be?
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Study Notes
Two-Stroke Engine Efficiency
- Two-stroke engines have twice as many combustion events per revolution as four-stroke engines.
- Diesel two-stroke engines are more efficient than gasoline two-stroke engines.
Fuel oil system
- Draws fuel from fuel tank, filters it, pressurizes it, and injects it into the engine in the correct quantity.
- Consists of fuel feed system and fuel injection system.
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Fuel feed system
- Draws fuel from the fuel oil tank through a suction strainer.
- The strainer separates foreign particles from the fuel oil.
- Fuel is then pumped to a primary filter with a 30-PSI bypass valve and sight glass.
- The bypass valve opens if the primary filter is clogged, allowing fuel directly to the system.
- Fuel then passes to 02 engine-mounted secondary filters which are of spin-on type.
- Secondary filters also have a bypass valve set at 60 PSI.
- When the pressure difference across the secondary filters reaches 60 PSI, the bypass valve opens and diverts fuel back to the fuel tank.
- A bypass sight glass indicates if the secondary filters are clogged.
- Fuel oil is supplied to the unit injectors through fuel supply manifolds.
- The governor controls the amount of fuel injected into the engine.
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Fuel injection system
- A regulating valve with a sight glass, set at 10 PSI, is located at the end of the fuel supply manifolds.
- This valve helps reduce engine speed and load up to the 6th notch until the temperature returns to a safe limit.
- Engine speed will be raised to throttle 2 automatically if the engine water temperature is below 115°F (46°C).
- Engine speed will be reduced to IDLE once the engine water temperature reaches above 125°F (52°C).
Cooling System
- The cooling system is pressurized to raise the boiling point of the cooling water.
- A pressure cap, located on the water tank filling pipe, opens at approximately 20 PSI to relieve excessive pressure.
- This helps prevent damage to the cooling system components.
Lube Oil System
- The complete engine lubricating system consists of four separate systems:
- Scavenging oil system
- Main lubricating oil system
- Piston cooling oil system
- Soak back or turbo lube system
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Scavenging oil system
- Uses a positive displacement, helical gear type pump.
- Draws lube oil from the engine oil sump and the oil strainer.
- Delivers lube oil to the lube oil filter tank (also called Michiana oil filter).
- Oil from the filter tank goes to the lube oil cooler where it is cooled by the engine cooling system.
- Oil then passes to the lube oil strainer where it is filtered again.
- The oil filter contains five paper-type filter elements.
- A bypass valve across the filter tank, set at 40 PSI, delivers lube oil directly to the cooler if the filter is clogged.
- The oil filter and lube oil cooler are located in the equipment rake.
- The lube oil strainer has two fine-mesh strainer elements.
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Main lubricating oil system
- Supplies pressurized oil to most of the engine's moving parts.
- Takes oil from the strainer housing through a common suction.
- Oil from the pump goes to the main oil manifold which is located above the crankshaft.
- Maximum oil pressure is controlled by a relief valve set at 125 PSI.
- Oil from the manifold enters the gear train at the rear end of the engine.
- Oil enters the hollow bore camshaft from the camshaft stub shafts.
- Radial holes in the camshafts distribute oil to each camshaft bearing.
- An oil line from each camshaft bearing supplies oil to the rocker arm shaft, rocker arm cam follower assemblies, hydraulic lash adjusters, and rocker arm.
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Piston cooling oil system
- Receives oil from a common suction pipe.
- Delivers oil to the piston cooling oil manifolds extending the full length of the engine.
- A piston cooling oil pipe at each cylinder directs a stream of oil to the piston crown.
- Some oil enters oil grooves in the piston pin bearing for lubrication.
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Soak back or turbo lube system
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Turbo charger components:
- Sun-gear shaft: Receives drive from the engine through the planet gear system and a clutch at low speeds.
- Exhaust gas driven turbine: The burnt exhaust gases are directed to a fixed nozzle ring between the exhaust manifold and turbine, then to the turbine wheel blades. Heat energy is converted into mechanical rotary motion.
- Diffuser: A device located in the turbine section, it provides a smooth transition path for the gas flow, eliminating turbulence.
- Impeller with diffuser: An impeller (compressor) with a diffuser ring draws air from the clean air room. The impeller compresses the air.
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Turbo charger components:
- Inertial Air Intake Filter: Cyclonic type with many filter tubes mounted in a single assembly. Dirt particles are thrown to the outer wall of the tube by centrifugal force and then collected.
- Baggie Type Air Intake Filter: Provides a secondary stage of filtration for air contaminants not captured by the inertial filter. Made of oil-coated fiberglass material.
- Aftercooler: Cools the compressed air before entering the air box using its heat exchange capacity. This increases the air density, providing more optimal conditions for combustion.
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Compressed Air System
- Used for the locomotive brake system and auxiliary systems such as sanders, bell, horn, windshield wipers, rail lube systems, and radar head air cleaner.
- Uses a WLNA9BB model three-cylinder air compressor.
- The compressor is water-cooled.
- Air is compressed by two low-pressure cylinders, cooled by an intercooler, and then compressed to main reservoir pressure by a high-pressure cylinder.
- The compressor has its own internal oil pump, pressure lubricating system, and oil filter.
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Description
Explore the unique characteristics of two-stroke engine efficiency compared to four-stroke engines. This quiz covers the fuel oil system, including the fuel feed and injection systems, and their functions in ensuring optimal engine performance.