Turbine Engine Lubrication

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Questions and Answers

In a modern gas turbine engine equipped with a full-flow lubrication system, which of the following scenarios would necessitate an immediate engine shutdown, assuming all sensors and indicators are functioning within specified tolerances?

  • A gradual increase in oil consumption observed over multiple flight cycles, documented and within the maintenance manual's permissible consumption rate.
  • A transient spike in oil temperature that momentarily exceeds the maximum operating threshold, immediately returning to normal before any pilot intervention.
  • Illumination of the low oil pressure warning light accompanied by a simultaneous increase in oil temperature exceeding the allowable limit. (correct)
  • Detection of metallic particles within the oil filter during routine inspection, slightly above the acceptable contamination threshold outlined by the manufacturer, but without any discernible performance degradation.

Considering the principles of gas turbine engine lubrication, how does a dry sump system most effectively contribute to enhanced engine performance and longevity compared to a wet sump system, particularly in high-performance aircraft?

  • By allowing for a simplified engine design and reduced manufacturing costs.
  • By reducing the overall weight of the engine due to the elimination of a separate oil tank.
  • By maintaining a consistent oil temperature due to the submersion of engine components within the oil reservoir.
  • By improving oil cooling efficiency and preventing oil starvation during extreme maneuvers through externalized oil storage and scavenging. (correct)

Within a complex gas turbine engine lubrication system, what is the most critical operational reason for positioning coarse strainers upstream of the oil pumps?

  • To reduce the load on the fine pressure filter, extending its service life.
  • To protect the pumps from damage caused by large debris, thus maintaining consistent oil pressure and flow. (correct)
  • To increase the oil viscosity, enhancing the pump's ability to draw oil from the tank.
  • To ensure the oil entering the pumps is adequately cooled, preventing thermal shock.

In the context of gas turbine engine lubrication, evaluate the potential implications of bypassing a 'last chance' thread-type oil filter located immediately upstream of the oil jets. What is the most probable outcome?

<p>Potential blockage of oil jets by fine particles, resulting in localized overheating and component failure. (B)</p> Signup and view all the answers

Considering the advancements in oil filter cleaning technology, contrast the effectiveness of ultrasonic cleaning methods with traditional solvent-based manual cleaning techniques in the context of gas turbine engine lubrication systems.

<p>Ultrasonic cleaning offers superior removal of deeply embedded contaminants and reduces the risk of filter element damage. (A)</p> Signup and view all the answers

Imagine you're examining an oil sample from a gas turbine engine and discover metallic particle contamination exceeding manufacturer limits, what is the most appropriate next step in assessing the health of the engine?

<p>Drain and replace the oil, run the engine for a short duration, and then re-inspect the oil to evaluate ongoing contamination levels. (C)</p> Signup and view all the answers

When evaluating the performance of a hot oil tank within a full-flow lubrication system, what design characteristic would most contribute to minimizing the risk of oil cavitation at the pump inlet, particularly during high-demand engine operation?

<p>An efficient de-aeration system combined with optimized tank geometry to ensure adequate Net Positive Suction Head (NPSH). (D)</p> Signup and view all the answers

Considering the operational procedures for gas turbine engines employing synthetic oil, what is the critical rationale behind inspecting and topping off the oil tank approximately 10 minutes after engine shutdown?

<p>To allow the oil to fully drain back into the tank, providing an accurate level reading and compensating for thermal expansion. (C)</p> Signup and view all the answers

In the intricate design of a gas turbine engine lubrication system, what trade-off must engineers most carefully consider when selecting the micron rating of the fine pressure filter positioned at the pressure pump outlet?

<p>Balancing the filter's ability to capture ultra-fine particles against the potential for increased pressure drop and reduced oil flow to critical components. (D)</p> Signup and view all the answers

Assuming a scenario where a gas turbine engine's oil analysis reveals a sudden, significant increase in the concentration of a specific wear metal (e.g., nickel) without any concurrent changes in oil pressure, temperature, or filter contamination, which diagnostic action would provide the most definitive insight into the source and severity of the potential problem?

<p>Conduct a detailed borescopic inspection, focusing on components containing the identified wear metal, to assess their condition and identify potential failure points. (D)</p> Signup and view all the answers

Given the operational parameters of a high-performance turbine engine operating at the edge of its performance envelope, which of the following lubricant characteristics is MOST critical in preventing catastrophic failure due to thermal runaway and subsequent component seizure?

<p>Optimal film strength achieved through enhanced cohesion and adhesion properties, ensuring a robust lubricating layer under extreme shear stresses and temperatures. (B)</p> Signup and view all the answers

In a dry sump lubrication system utilizing multiple scavenge pumps, what is the most critical design consideration to prevent cavitation and ensure efficient oil return to the tank under varying engine operating conditions and aircraft orientations?

<p>Optimizing the geometric placement and inlet design of each scavenge pump to minimize air ingestion and ensure complete oil evacuation from critical lubrication points. (A)</p> Signup and view all the answers

Considering a turbine engine lubrication system exposed to significant levels of thermal stress and potential oil degradation, which advanced monitoring technique would provide the MOST comprehensive real-time assessment of oil condition and remaining service life?

<p>Fourier Transform Infrared (FTIR) spectroscopy augmented by direct-reading ferrography to quantify molecular degradation products and wear debris characteristics. (B)</p> Signup and view all the answers

In the design of a high-performance turbine engine lubrication system, what strategy offers the MOST effective means of mitigating oil oxidation and sludge formation in regions of elevated temperature and prolonged oil residence time?

<p>Utilizing synthetic lubricants formulated with advanced antioxidant additives and detergents to inhibit oxidation reactions and maintain system cleanliness. (D)</p> Signup and view all the answers

Which design modification to a dry sump lubrication system would MOST effectively improve its performance during extreme maneuvering where the engine experiences sustained high-G forces, potentially leading to oil starvation?

<p>Installation of a multi-compartment oil tank with anti-slosh baffles and strategically located scavenge pump inlets to maintain consistent oil supply. (B)</p> Signup and view all the answers

How does the incorporation of a 'last chance' filter directly upstream of a critical engine bearing impact the overall reliability and maintenance strategy of a turbine engine lubrication system?

<p>It provides an early warning of impending bearing failure by capturing larger particles indicative of bearing degradation, enabling proactive maintenance and preventing catastrophic engine damage. (D)</p> Signup and view all the answers

In a geared turbofan engine, which lubrication system design characteristic is MOST critical for managing the unique challenges posed by the gearbox, including high torque loads, extreme shear rates, and potential for fretting corrosion?

<p>A dedicated lubrication circuit supplying a synthetic oil with enhanced extreme pressure (EP) additives directly to the gearbox bearings and gears. (D)</p> Signup and view all the answers

Considering the environmental impact and regulatory constraints surrounding aviation lubricants, which advanced lubricant technology presents the MOST promising approach for reducing the carbon footprint and enhancing the sustainability of turbine engine operations?

<p>The development and implementation of bio-synthetic lubricants derived from renewable resources, exhibiting comparable performance characteristics to conventional synthetic oils. (C)</p> Signup and view all the answers

How does the integration of a dynamic oil pressure regulation system, which actively adjusts oil pressure based on real-time engine operating parameters, MOST significantly contribute to the overall efficiency and longevity of a turbine engine?

<p>It enhances bearing life by modulating oil film thickness based on load and speed, reducing wear and preventing premature bearing failure under extreme operating conditions. (B)</p> Signup and view all the answers

Which of the following strategies is MOST effective at mitigating the risk of lubricant contamination by de-icing fluids, particularly ethylene glycol, in turbine engines operating in cold weather environments?

<p>The development and deployment of synthetic lubricants with enhanced resistance to degradation and emulsification in the presence of de-icing fluids. (B)</p> Signup and view all the answers

Given the criticality of continuous oil supply in turbine engines, why are oil pump drive-shafts designed without a shear neck, despite potential consequential damage?

<p>The absence of a shear neck is a design compromise, acknowledging potential damage but prioritizing uninterrupted lubrication to critical components under all operational conditions. (C)</p> Signup and view all the answers

Considering the dual functionality of gear-type pumps in lubrication systems, under what specific operational circumstances would an engine designer favor a gear pump for both pressure (feed) and scavenge (return) duties, rather than employing specialized pump designs?

<p>In situations where minimal weight and compact size are paramount, and the performance characteristics of the gear pump meet or exceed the required system specifications. (D)</p> Signup and view all the answers

Within a pressure relief valve system, what are the critical design considerations that dictate the selection of the spring stiffness and valve geometry to ensure precise pressure regulation within the lubrication circuit?

<p>The spring stiffness and valve geometry must be precisely matched to the pump's output characteristics and the system's flow requirements to prevent both over- and under-pressurization across the entire operating range. (B)</p> Signup and view all the answers

In a fuel-cooled oil cooler, what thermophysical properties of both the fuel and the oil are most crucial in determining the heat exchanger's effectiveness, and how does the geometric configuration of the baffle plates optimize heat transfer?

<p>Specific heat capacities, thermal conductivities, densities, and viscosities of both fluids dictate performance. Baffle plates strategically direct oil flow to maximize turbulence and contact time, enhancing convective heat transfer efficiency. (D)</p> Signup and view all the answers

Given the potential for variable airflow conditions, what active control strategies might be integrated into an air-cooled oil cooler system to maintain optimal oil temperature regulation across diverse flight regimes and ambient conditions?

<p>Integrating variable-speed fan control governed by a feedback loop that continuously adjusts airflow rate based on real-time oil temperature measurements, thus compensating for variations in airspeed, altitude, and ambient temperature. (D)</p> Signup and view all the answers

In the context of a centrifugal breather system, what are the key design parameters that govern the effective separation of oil droplets from the crankcase ventilation gases, and how do these parameters influence the overall efficiency of the system?

<p>Droplet size distribution, gas density, rotational speed, and internal geometry of the breather are crucial. Higher speeds and optimized geometry enhance inertial separation, preventing oil carryover into the exhaust or atmosphere. (B)</p> Signup and view all the answers

Considering the implementation of magnetic chip detectors within an engine's lubrication system, what advanced spectroscopic or analytical techniques could be employed to characterize the collected debris for a more detailed failure prognosis, supplementing the basic warning provided by the detectors?

<p>Energy-dispersive X-ray spectroscopy (EDS) combined with scanning electron microscopy (SEM) to identify elemental composition and morphology of the debris, enabling pinpointing the source and nature of component wear with high precision. (B)</p> Signup and view all the answers

What potential long-term degradation mechanisms could affect the performance and reliability of the permanent magnets used in magnetic chip detectors, particularly when exposed to elevated temperatures and prolonged exposure to lubricating oil?

<p>Demagnetization due to exceeding the Curie temperature, corrosion from chemical reactions with oil additives, and gradual loss of magnetic flux density over time can compromise magnet performance and reduce their debris capture efficiency. (C)</p> Signup and view all the answers

If an aircraft engine experiences a sudden and complete loss of oil pressure, what immediate pilot actions and subsequent diagnostic steps should be undertaken, considering the potential for both false alarms and catastrophic engine failure?

<p>Execute an immediate emergency landing, while simultaneously initiating a controlled shutdown of the affected engine and systematically checking for any obvious signs of external oil leaks or mechanical damage. (D)</p> Signup and view all the answers

Considering the integration of advanced sensor technologies into modern lubrication systems, what specific types of sensors could be implemented to provide real-time monitoring of oil quality and degradation, enabling proactive maintenance interventions before critical failures occur?

<p>Integrating sensors that continuously monitor oil viscosity, dielectric constant, total acid number (TAN), oxidation levels, and particulate contamination can provide early warnings of oil degradation and potential component failures, allowing for proactive maintenance scheduling and oil changes. (D)</p> Signup and view all the answers

In a full-flow lubricating system incorporating both air-oil and fuel-oil heat exchangers, which of the following reflects the most critical consideration regarding the sequential placement of these exchangers within the oil flow path, assuming a scenario where maximizing heat rejection and preventing fuel thermal degradation are paramount?

<p>Placing the air-oil heat exchanger upstream of the fuel-oil cooler to lower the oil temperature before it reaches the fuel system, mitigating fuel coking and vapor lock issues under high-temperature operating conditions. (D)</p> Signup and view all the answers

Within a gas turbine lubrication system employing both pressure and scavenge pumps, and considering scenarios wherein gravitational effects are non-negligible, which of the following methodologies would most effectively mitigate the risk of oil starvation at critical bearing locations during extreme aircraft maneuvers?

<p>Designing an oil tank with internal baffles and a multi-point oil pickup system, ensuring continuous oil supply regardless of aircraft orientation and acceleration, combined with strategically positioned check valves in the pressure lines. (C)</p> Signup and view all the answers

Considering a lubrication system utilizing a centrifugal breather (deoiler) and facing a scenario where sub-micron oil mist particles persist in the vented air despite optimal deoiler performance, which of the following augmentation strategies would most effectively minimize environmental impact and maintain system efficiency?

<p>Installing a coalescing filter downstream of the centrifugal breather, followed by an activated carbon adsorption unit to capture both liquid and gaseous phase hydrocarbons before venting. (B)</p> Signup and view all the answers

In the context of a gas turbine engine operating in a high-dust environment, and given the necessity to prevent abrasive wear within the lubrication system, select the most effective method for locating and mitigating particulate contamination within said system, ensuring minimal downtime and maximal component longevity.

<p>Implementing a multi-stage filtration system incorporating cyclonic separators, depth filters, and electrostatic precipitators at multiple points within the lubrication circuit, coupled with regular spectrometric oil analysis. (A)</p> Signup and view all the answers

Considering a scenario where a newly designed turbine engine experiences unexpectedly high oil consumption, despite all individual components within the lubrication system performing within established tolerances, what investigative approach would most effectively pinpoint the root cause of this anomaly?

<p>Implementing a tracer gas injection technique into the oil system, coupled with sensitive leak detection equipment, to pinpoint subtle internal leak paths within the engine's bearing compartments and gearboxes. (B)</p> Signup and view all the answers

Given a turbine engine lubrication system equipped with magnetic chip detectors (MCDs) in both the scavenge and pressure lines, and facing a scenario with recurrent, yet intermittent, ferromagnetic debris accumulation on the scavenge line MCDs only, which diagnostic pathway offers the most efficient means of localizing the source of the wear?

<p>Employing a borescope inspection targeting exclusively the upstream bearing compartments and gearboxes connected to the scavenge line, correlating findings with oil analysis to determine the alloy composition of the debris. (D)</p> Signup and view all the answers

In a turbine engine lubrication system incorporating a pressure relief valve that returns excess oil directly to the supply pump's inlet, and encountering a situation where the valve exhibits oscillatory behavior leading to system pressure instability, which of the following modifications would most effectively stabilize system dynamics?

<p>Introducing a variable-orifice damper within the pressure relief valve's control circuit, tuned to attenuate pressure pulsations based on real-time system pressure feedback, while simultaneously increasing the spring preload on the valve's poppet. (C)</p> Signup and view all the answers

Considering a novel turbine engine utilizing a synthetic ester-based lubricant and incorporating a fuel-oil heat exchanger, but experiencing unexplained fuel system contamination with lubricant-derived degradation products, which analytical technique would most definitively identify the mechanism(s) responsible for this incompatibility?

<p>Employing two-dimensional gas chromatography coupled with mass spectrometry (GCxGC-MS) to characterize the complex mixture of lubricant degradation products present in the fuel, correlated with differential scanning calorimetry (DSC) to assess the fuel's thermal stability. (D)</p> Signup and view all the answers

In the context of a turbine engine lubrication system employing a full-flow filtration system combined with regular oil analysis, and in the event of a sudden and substantial increase in the concentration of a specific wear metal (e.g., chromium) without a corresponding increase in other wear metals, what is the most effective strategy for isolating the source of the accelerated wear?

<p>Performing a focused borescope inspection of chromium-containing components within the lubrication system, such as bearings, gears, and seals, informed by historical wear data and component stress analysis to pinpoint potential failure locations. (B)</p> Signup and view all the answers

Given a dry sump lubrication system in a high-performance aircraft engine employing multiple scavenge pumps of varying capacities strategically positioned throughout the engine, and facing a transient condition wherein one or more scavenge pumps temporarily cavitates due to rapid changes in aircraft attitude and G-forces, what proactive design modification would most effectively prevent oil starvation and maintain consistent lubrication?

<p>Implementing a sophisticated control system that actively modulates the speeds of individual scavenge pumps based on real-time feedback from multiple oil level sensors and pressure transducers strategically located in the engine's bearing compartments. (D)</p> Signup and view all the answers

Flashcards

Lubrication System

Provides lubrication and cooling for gears, bearings, and splines while collecting foreign matter and protecting components from corrosion.

Purpose of Turbine Engine Lubrication

Reduces friction/wear, cleans moving parts, cools hot parts, and reduce vibration.

Requirements of Aviation Lubricants

Low volatility, anti-forming, high flash point, wide temperature range, excellent film strength, high viscosity index.

Wet Sump System

Oil is contained within the engine sump.

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Dry Sump Lubrication System

Oil is supplied by a pressure pump and returned to the tank by scavenge pumps.

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Dry Sump Lubrication Subsystem

Uses pressure, scavenge, and breather vent subsystems to lubricate engine components

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Full Flow System

Achieves oil flow rates by dispensing oil based on maximum RPM.

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Low Volatility Requirement

Relatively low, to minimize evaporation at high altitudes where air pressure is lower.

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Anti-Foaming Characteristic

High resistance to foaming, ensuring continuous lubrication without air bubbles disrupting flow.

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High Flash Point

High temperature at which the oil vaporizes and can ignite, reducing fire hazards.

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Pressure Relief Valve Function

Returns excess oil to the supply pump's feeding point.

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Pressure Pump Size

Determined by the flow needed at maximum engine speed.

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Oil Pump Function

Pressurizes oil and sends it to the main oil filter.

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Magnetic Chip Detector

Before the Scavenge pump to remove ferrous metal debris.

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Deoiler (Centrifugal Breather)

Removes oil mist from breather air.

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Oil System Components

Oil Tank, Pumps, Relief Valves, Heat Exchangers, Deoiler, Magnetic Chip Detectors, Filters.

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Oil Tank Provisions

Allows system draining/replenishing and manual oil level checks.

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Oil Tank Location

Mounted (usually) on the engine and a stand alone unit.

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Fuel Oil Heat Exchanger / Oil Cooler function

Cooling the oil by transferring heat to the fuel.

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Air Oil Heat Exchanger function

Cooling the oil by using air as a coolant

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Oil Pumps

Vital for engine operation; failure requires rapid shutdown. Drive shafts lack shear necks to ensure continuous oil supply.

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Gear Type Pump

Uses intermeshing gears within a casing to draw in, carry, and deliver oil.

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Pressure Relief Valve System

Controls oil flow to bearing chambers by limiting pressure in the feed line to a set value.

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Fuel-cooled Oil Cooler

Uses fuel to cool oil by transferring heat from the oil to the fuel through a series of tubes and baffle plates.

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Air-cooled Oil Cooler

Cools oil using atmospheric or ram air. Similar in construction to fuel-cooled types.

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Spring Loaded Valve

Valve that allows oil to return to the oil tank or pump inlet when pressure exceeds a set value.

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Magnetic Plugs

Located on the scavenge side to collect metallic debris.

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Magnetic Plug Warning

Indicate potential failures without removing filters.

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Scavenge Pump

Removes oil from areas where it may accumulate.

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Removable Oil System Components

Components designed for easy removal during maintenance inspections for condition monitoring without oil loss.

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Purpose of Oil Filters/Strainers

Prevent foreign particles from continuously circulating within the lubrication system.

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Coarse Strainer Location

Located at the oil tank outlet or pump inlet to prevent debris from damaging pumps.

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Fine Pressure Filter Location

Installed at the pressure pump outlet to catch small particles that could block oil feed jets.

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Pop-Up Indicator on Filter Housing

Visual warning of a partially blocked filter.

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Thread-Type Oil Filter

Installed immediately before the oil jets as a final filtration stage.

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Cleaning Methods for Filters

While solvent cleaning is acceptable, ultrasound devices are also used for cleaning filters.

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Synthetic Oil

Used in modern gas turbine engines for lubrication.

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Oil Tank Inspection Timing

This check is done about 10 minutes after shutdown.

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Low Oil Pressure Warning

Indicates a serious issue requiring immediate engine shutdown.

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Study Notes

Introduction to Lubrication

  • Lubrication System provides lubrication and cooling to gears, bearings and splines.
  • It collects foreign matter from the oil tank, bearing housing and gearbox.
  • It protects lubricated components made from non-corrosion resistant materials.
  • The oil performs tasks without significant deterioration.

Purpose of Turbine Engine Lubrication

  • Lubrication reduces friction and wear of mating parts
  • Cleaning removes metal particles formed during wear and tear to prevent further damage
  • Cooling prevents heat degradation of material properties and seizure of parts
  • Oil damping reduces vibration

Requirements of Aviation Lubricants

  • Low volatility reduces evaporation at high altitude
  • Anti-forming characteristics ensure positive lubrication
  • High flash point
  • Wide temperature range
  • Excellent film strength qualities of cohesion and adhesion
  • High viscosity index helps maintain viscosity when heated within the operating temperature

Types of Oil Systems

  • Wet Sump Lubrication System
  • Dry Sump Lubrication System
  • Full Flow Type Oil System (Dry Sump)

Wet Sump Lubrication System

  • Wet sump systems are the oldest designs
  • The oil is contained within an engine sump
  • The lubricated parts are immersed partially or fully in a bath of oil

Dry Sump Lubrication System

  • Modern turbine engines of the axial flow configuration use dry sump lubrication systems
  • The dry sump lubrication subsystem includes Pressure, Scavenge and Breather vent.
  • Oil is supplied to the lubricating parts by a pressure pump
  • Oil is returned to the tank by scavenge pumps

A Full Flow Type Oil System (Dry Sump)

  • Desired oil flow rates achieved by dispensing oil based on maximum RPM
  • Excess oil returns through the Pressure Relief Valve to the Supply Pump's feeding point
  • The pressure pump size is determined by the flow required at maximum engine speed

Operation of a Full Flow Lubricating System (Supply)

  • Oil flows from the tank to the pressure stage for lubrication and to the scavenge oil pump
  • The oil pump pressurizes the oil and directs it to the main oil filter
  • Before the oil reaches the filter, if the pressure exceeds a set amount, some of the oil flows through a pressure relief valve and returns to the oil tank
  • Oil proceeds from the main oil filter to the engine air/oil heat exchanger, then to the fuel oil cooler
  • At the top of the fuel oil cooler, a manifold distributes the oil
  • Manifold sends oil through the last chance strainers/filters to bearing compartments and gearboxes

Operation of a Full Flow Lubricating System (Scavenge Line)

  • Scavenge oil pumps remove oil from bearing compartments and gearboxes
  • Magnetic Chip Detectors remove ferrous metal chips/powder from bearings
  • Oil will travel to the Electric Magnetic Chip Detector and the Oil Temperature Sensor before returning to the Oil Tank

Operation of a Full Flow Lubricating System (Breather Line)

  • Oil mist is removed from the breather air by the deoiler(centrifugal breather)
  • Oil goes from the deoiler to the Tank
  • Breather air is vented overboard
  • Oil mist at the LP Turbine is flushed out from the Exhaust

Components of Oil System

  • Oil Tank
  • Pressure & Scavenge Pumps
  • Pressure Relief Valves
  • Fuel Oil Heat Exchanger / Oil Cooler
  • Air Oil Heat Exchanger
  • Deoiler / Centrifugal Breather
  • Magnetic Chip Detectors
  • Filters

Oil Tank

  • It is usually is mounted on the engine as a separate unit, but can be an integral part of the external gearbox
  • Provides the lubrication system to be drained and replenished.
  • Sight glass or dipstick indicates manual oil level checks.

Oil Pump

  • Crucial for efficient engine operation
  • The engine requires rapid shutdown if the pumps fail
  • The oil pump drive-shafts do not incorporate a weak shear neck so it can continue to supply oil
  • The supply pump and Scavenge pump are generally integrated in an Oil Pump Assembly.

Gear Type Pump

  • Gear pumps use with a pair of intermeshing steel gears housed in a close fitting aluminum casing
  • When gears are rotated, oil is drawn into the pump and delivered at outlet
  • Gear pumps can be used for pressure of feed pumps and or scavenge of return pumps
  • Oil pumps pack is driven by the accessory drive system

Pressure Relief Valve System

  • Oil flow to bearing chambers regulated by limiting pressure in the feed line to a given design value
  • A spring loaded valve allows oil to be directed back into the oil tank exceededs the design value

Fuel-cooled Oil Cooler

  • A large number of tubes convey fuel through a matrix
  • Baffle plates directs oil across the tubes
  • Heat transfers from oil to fuel to lower the oil temperature

Air-cooled Oil Cooler

  • Air-cooled oil coolers closely resemble fuel-cooled types in construction and operation
  • It utilizes atmospheric/ram air to act as a cooling medium

Centrifugal Breather

  • Used to remove oil from the air before venting overboard

Magnetic Chip Detector

  • Magnetic plugs/chip detectors collect ferrite debris on the scavenge (return) side of each bearing chamber
  • They are permanent magnets in self-sealing valve housings in the oil flow
  • They can warn of impending failure of bearings/splines before filter inspection
  • Designed maintenance inspection and condition monitoring without oil loss

Filters

  • It prevents foreign matter from circulating through the lubrication system

Filter Types

  • To prevent debris from damaging pumps, coarse strainers positioned at the outlet of the the oil tank
  • A fine pressure filter at pressure pump retains particles that could block oil feed jets
  • A 'pop up indicator' indicates a visual warning of a partially blocked filter

Thread-type Oil Filter

  • Thread-type filters often act a 'last chance' filter directly upstream of the oil jets

Electronic Cleaning Of A Cleanable Filter

  • An ultra sound cleaning machine is used with solvent
  • Multiple cleanings are required
  • Metal on the machine are normal but contamination can indicate impending failure

Important Facts on Oil Systems

  • Modern gas turbine engines use use synthetic oil
  • An example, Mobil jet type II oil, exxon 2380
  • Oil tank inspection requires 10 minutes after engine shutdown
  • The neck is where the oil tank is usually filled
  • Oil quantity is available on the sight glass or on a gauge in the cockpit or on an LED screen engine page
  • Low oil pressure and high oil temperature signals engine shutdown

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