Titanium Welding Safety Precautions
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Questions and Answers

Why are austenitic stainless steels used extensively in aircraft?

  • For their high sulfur content.
  • For their compatibility with welding processes.
  • For their low melting temperatures and thermal conductivity.
  • For their high strength and resistance to corrosion at high temperatures. (correct)

Which stainless steel type is an exception in terms of weldability due to its high sulfur content?

  • AISI 309
  • AISI 316
  • AISI 303 (correct)
  • AISI 317

What should be done more frequently with tack welds when working with austenitic stainless steels?

  • Apply them with lower current.
  • Skip applying them on thinner materials.
  • Use fixtures and jigs for application.
  • Apply them twice as often as usual. (correct)

Why do thinner materials made of austenitic stainless steels require special precautions during welding?

<p>Due to their lower coefficient of thermal expansion. (A)</p> Signup and view all the answers

Which filler metal alloy is NOT recommended for welding austenitic stainless steels?

<p>AISI No. 303 (B)</p> Signup and view all the answers

Why is it important to clean the base metal just prior to welding austenitic stainless steels?

<p>To prevent the formation of oxides. (A)</p> Signup and view all the answers

What is recommended to clean the surface and joint edges before welding?

<p>A nonchlorinated solvent (D)</p> Signup and view all the answers

Which method is suggested for moving the torch along the joint to form a weld bead?

<p>Forehand method (A)</p> Signup and view all the answers

How is the filler metal typically introduced into the weld puddle?

<p>By dipping it into the center of the weld puddle (A)</p> Signup and view all the answers

What is used to protect the base metal during the welding process?

<p>Inert gas shield or backing flux (C)</p> Signup and view all the answers

What is back purging in welding used for?

<p>To purge the backside of the weld of any ambient air (D)</p> Signup and view all the answers

Why is an AC output waveform typically set in TIG welding of aluminum?

<p>To break up surface oxides with a cleaning action (D)</p> Signup and view all the answers

Why should the welding area be free of air drafts?

<p>To prevent weld embrittlement (B)</p> Signup and view all the answers

Which shielding gas is preferred for manual welding of titanium?

<p>Argon (C)</p> Signup and view all the answers

When is helium used in titanium welding?

<p>In automated welding or when deeper penetration is required (A)</p> Signup and view all the answers

Why should the heat affected zones and root side of titanium welds be shielded?

<p>To prevent contamination by air (C)</p> Signup and view all the answers

What does the secondary, or trailing, shield of gas protect during titanium welding?

<p>The solidified weld metal and heat affected zone until the temperature drops (A)</p> Signup and view all the answers

Why should manufacturer recommendations be followed for electrode, tip grinding, cup size, and gas flow rates?

<p>To ensure optimal performance and weld quality (A)</p> Signup and view all the answers

What is a crucial consideration when repairing an engine mount?

<p>Maintaining the alignment of the structure (B)</p> Signup and view all the answers

How should cracked welds be treated during the repair of an engine mount?

<p>Ground out and replaced with high-grade filler rod (B)</p> Signup and view all the answers

When should an engine mount be replaced instead of repaired?

<p>When all members of the mount are out of alignment (D)</p> Signup and view all the answers

Why are rosette welds used in engine mount repairs?

<p>For attachment to inner or original tube structure (B)</p> Signup and view all the answers

When should extensively damaged engine mount rings be repaired?

<p>Only if the repair method is specifically approved by FAA Engineering (C)</p> Signup and view all the answers

Why is it important to stress relieve an engine mount after weld repairs?

<p>To ensure the structural integrity of the mount (D)</p> Signup and view all the answers

What is the recommended minimum distance between the ends of the inner sleeve and the nearest end of the diagonal cut?

<p>1½ tube diameters (A)</p> Signup and view all the answers

How should the inner and outer replacement tubes be joined to the tube stubs?

<p>Using rosette welds (C)</p> Signup and view all the answers

What should be done to the damaged section of the tube before performing the outer sleeve repair?

<p>Utilize a 90° cut at either end (D)</p> Signup and view all the answers

What is recommended to be used wherever possible during the tubing replacement process?

<p>Fish mouth sleeve (B)</p> Signup and view all the answers

What should be done after cutting two sections of tubing from the inner sleeve material?

<p>Weld them together with a gap and a weld bead over it (A)</p> Signup and view all the answers

What should be done before welding the inner sleeve to the tube stubs?

<p>Ensure a gap of 1⁄8-inch forming a weld bead over it (B)</p> Signup and view all the answers

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