Surplus Stocks Prevention and Design Changes
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What should happen to surplus stores that remain unsold or issued after twelve months?

  • They should be transferred to other departments.
  • They should be kept at their original book value.
  • They should be classified as scrap and the book value adjusted. (correct)
  • They should be sold at a discount.
  • What is the maximum stock allowed for ordinary stores in relation to issues during the year?

  • 50 percent of total issues. (correct)
  • 75 percent of total issues.
  • No limit is imposed.
  • 25 percent of total issues.
  • Which of the following factors is NOT responsible for overstocks of ordinary stores?

  • Contractual obligations on the basis of annual contracts.
  • Increased annual purchases based on previous year's consumption. (correct)
  • A decrease in consumer demand.
  • Larger returns from consuming departments than expected.
  • What should be the objective of every Controller of Stores concerning stock levels?

    <p>To maintain stocks well within the 50 percent limit.</p> Signup and view all the answers

    How should the Surplus stock Section be organized in relation to the disposal of surplus stock?

    <p>It should mirror the sales organization of a commercial concern.</p> Signup and view all the answers

    What should be included when preparing the copies of the form to be sent to the Controller of Stores?

    <p>Only part A filled in with all copies</p> Signup and view all the answers

    What actions should be taken by the department concerned after receiving the information from the Controller of Stores?

    <p>Prepare estimates of loss related to scrapping existing stocks</p> Signup and view all the answers

    What is the role of the Controller of Stores regarding the proposed changes?

    <p>To regulate future purchases of the article concerned</p> Signup and view all the answers

    What should the Controller of Stores do if he disagrees with the consuming department regarding proposed change dates?

    <p>Submit his reasons to the General Manager for a final decision</p> Signup and view all the answers

    What does the Controller of Stores need to check after submitting the estimates of loss?

    <p>Confirm that other items are not incidentally involved</p> Signup and view all the answers

    What documentation must accompany the two copies of Form S. 2202 sent back to the Controller of Stores?

    <p>Estimates of loss prepared by the department</p> Signup and view all the answers

    What decision must the Controller of Stores communicate to the department once he agrees on the change dates?

    <p>The sanction of competent authority for losses involved in changes</p> Signup and view all the answers

    What is the primary role of the Survey Committee after inspection?

    <p>To determine the classification and disposal of stores</p> Signup and view all the answers

    Who has the authority to reclassify stores as second-hand or scrap for items valued over Rs. 25,000?

    <p>Controller of Stores with General Manager's sanction</p> Signup and view all the answers

    Which of the following is the maximum amount that a Depot Officer can reclassify an item without Survey Committee approval?

    <p>Rs. 1,000</p> Signup and view all the answers

    What must a Depot Officer ascertain before classifying an item costing up to Rs. 1,000 as dead surplus?

    <p>User departments do not need it in the next two years</p> Signup and view all the answers

    Who nominates the Secretary of the Survey Committee?

    <p>The General Manager</p> Signup and view all the answers

    What is the frequency of meetings for the Survey Committees?

    <p>Not less than once every six months</p> Signup and view all the answers

    What procedures must be followed before selling scrap by private treaty?

    <p>It must be recommended for sale by the Survey Committee</p> Signup and view all the answers

    Which officer can redelegate the powers given to the Controller of Stores for reclassifying items?

    <p>Dy. Controller of Stores</p> Signup and view all the answers

    What limit applies to the reclassification of stores by the Controller of Stores?

    <p>Rs. 25,000</p> Signup and view all the answers

    What is specifically prohibited before an auction sale of articles in the depot?

    <p>Survey Committee recommendation</p> Signup and view all the answers

    What is the primary criterion for declaring any items of stores as 'surplus' stock?

    <p>They must not have been issued from stock for a period of two years.</p> Signup and view all the answers

    Which classification of surplus includes items anticipated to be used in the near future?

    <p>Movable Surplus</p> Signup and view all the answers

    How long must an item go unissued to be classified as 'dead surplus'?

    <p>24 months</p> Signup and view all the answers

    What is the role of a Survey Committee in determining the status of stores?

    <p>To inspect items for deterioration, damages, and unserviceability.</p> Signup and view all the answers

    Which of the following items would NOT be classified as surplus?

    <p>Spare parts for electrical machinery.</p> Signup and view all the answers

    What distinguishes 'movable surplus' from 'dead surplus'?

    <p>Movable surplus is expected to be used shortly; dead surplus is not.</p> Signup and view all the answers

    Which of the following statements is true regarding emergency stores?

    <p>They should not be classified as surplus even if unissued for two years.</p> Signup and view all the answers

    What is necessary for an item to qualify as 'dead surplus'?

    <p>It must have been inspected by a Survey Committee.</p> Signup and view all the answers

    Which category of surplus includes items that have been issued for less than two years?

    <p>Movable Surplus</p> Signup and view all the answers

    What is the primary purpose of the Survey Committee's report regarding surplus stocks?

    <p>To provide recommendations on the disposal of obsolete items</p> Signup and view all the answers

    Which document outlines the procedure for recording the findings of the Survey Committee?

    <p>Form No. S. 2227</p> Signup and view all the answers

    Who is responsible for submitting the Survey Committee's report?

    <p>The Depot Officer</p> Signup and view all the answers

    What aspect of the surplus stocks does the survey committee NOT document?

    <p>Historical sales data</p> Signup and view all the answers

    What is required from members of the Survey Committee regarding the report?

    <p>All copies of the list must be signed by all members</p> Signup and view all the answers

    Who is responsible for communicating the orders of the General Manager regarding surplus stocks?

    <p>The Depot Officer</p> Signup and view all the answers

    In the context of the survey report, what needs to be done after the recommendations are made?

    <p>Immediate actions are initiated to implement the recommendations</p> Signup and view all the answers

    What does each item in the survey report require after it has been evaluated?

    <p>A recommendation on disposal method</p> Signup and view all the answers

    What role does the Controller of Stores play in relation to the Survey Committee's report?

    <p>They review and act on all recommendations</p> Signup and view all the answers

    Which of the following must be included in the survey report for each item?

    <p>Name of the department concerned with the item</p> Signup and view all the answers

    What should be included in the estimate when justifying the loss related to scrapping old standard materials?

    <p>Justification for probable loss to the railway</p> Signup and view all the answers

    What must happen before the changes in stock management are implemented?

    <p>A decision regarding the write-off of surplus</p> Signup and view all the answers

    Which statement accurately reflects the management of surplus stocks?

    <p>Estimates for scrapping must accompany proposed changes in stock levels.</p> Signup and view all the answers

    What should the Controller of Stores consider when deciding the timing of stock changes?

    <p>Possible financial losses from immediate changes</p> Signup and view all the answers

    What does the term 'movable surplus' refer to in stock management?

    <p>Items that are anticipated to be used soon</p> Signup and view all the answers

    What action is required when stocks are exhausted according to stock management policies?

    <p>An estimate for likely losses must be submitted.</p> Signup and view all the answers

    In relation to surplus stock management, what is the primary concern regarding old standard materials?

    <p>Assessing the justification for scrapping them</p> Signup and view all the answers

    What action should the Stores Department take regarding new standards until final orders are received from the consuming department?

    <p>Cease purchases of both new standards and existing articles.</p> Signup and view all the answers

    At what point should a financial statement for scrapping spare parts be prepared by the Stores Department?

    <p>As soon as the details of spares to be scrapped are fixed.</p> Signup and view all the answers

    What should be included in the manuscript 'Advice to Write off spares' at the time of replacing or scrapping equipment?

    <p>The full description of the rolling stock or machinery being replaced.</p> Signup and view all the answers

    What is the role of the Stores Department regarding existing spare parts when preparing for replacements?

    <p>They must ascertain if spare parts can be used on similar equipment.</p> Signup and view all the answers

    Which financial aspect must be addressed when preparing for the replacement of old equipment?

    <p>Prepare a financial statement for the loss incurred from scrapping parts.</p> Signup and view all the answers

    What signifies that spare parts may become obsolete during the preparation for replacement?

    <p>Notification from the consuming departments of potential redundancy.</p> Signup and view all the answers

    Which of the following actions should the Stores Department avoid in terms of current articles before receiving final orders?

    <p>Temporarily suspending operations in the Stores Department.</p> Signup and view all the answers

    When should the Stores Department refer to consuming departments in relation to surplus spares?

    <p>Once budgets are being prepared for any replacements.</p> Signup and view all the answers

    What is the consequence if new standards are stocked before receiving final orders from the consuming department?

    <p>Overstocking of outdated items may occur.</p> Signup and view all the answers

    What is the main characteristic of movable surplus items?

    <p>Items that have not been issued for at least 24 months but may be utilized soon.</p> Signup and view all the answers

    Which of the following is a requirement for classifying an item as dead surplus?

    <p>It must be inspected by a Survey Committee and declared as unutilizable.</p> Signup and view all the answers

    What type of items are classified as emergency stores?

    <p>Items necessary to meet occasional emergencies that do not require renewal.</p> Signup and view all the answers

    Who has the responsibility to inspect items that may have deteriorated in value or become unserviceable?

    <p>The Survey Committee.</p> Signup and view all the answers

    What is the threshold period for declaring items as surplus if they have not been issued?

    <p>Two years.</p> Signup and view all the answers

    What should the Controller of Stores do if the railway is committed to the purchase of materials?

    <p>Return a copy of the form indicating the rate at which the material will be taken into stock.</p> Signup and view all the answers

    Which scenario defines materials as not being surplus according to the Controller of Stores?

    <p>Materials temporarily exceeding immediate requirements but can be issued soon.</p> Signup and view all the answers

    If the divisional officer accepts a loss from changes in design, what must he also obtain?

    <p>Sanction from the competent authority for additional expenditure.</p> Signup and view all the answers

    How is surplus stock defined in the context of the Controller of Stores?

    <p>Materials not issued for a long time and thus considered surplus.</p> Signup and view all the answers

    What action should the Controller of Stores take regarding arrangements if the railway is not committed to a purchase?

    <p>Cancel the arrangements immediately and notify the indentor.</p> Signup and view all the answers

    What classification of surplus includes materials that are expected to be utilized in the near future?

    <p>Movable surplus.</p> Signup and view all the answers

    What is a primary responsibility of the Controller of Stores when handling stock levels?

    <p>To avoid any accumulation beyond ordinary requirements.</p> Signup and view all the answers

    Which of the following must be done before selling scrap through private treaty?

    <p>Obtain approval from the Controller of Stores.</p> Signup and view all the answers

    What must accompany the copies of the form returned to the indentor through the divisional officer?

    <p>An explanation of material valuation.</p> Signup and view all the answers

    What is essential for an item to be classified as 'dead surplus'?

    <p>It must remain unissued for a set period.</p> Signup and view all the answers

    What should be done with spares if the old plant is transferred for use elsewhere?

    <p>They should be kept in stock.</p> Signup and view all the answers

    How should the difference between original book value and scrap value be handled when spares are scrapped?

    <p>It is debited to the estimate for replacement.</p> Signup and view all the answers

    What should the Controller of Stores do when new plant orders are placed?

    <p>Fill in the probable date of arrival and inform the depot.</p> Signup and view all the answers

    What information must be included in the estimate for replacement?

    <p>The value of spares or fittings currently in stock.</p> Signup and view all the answers

    What happens to spares when the old plant is scrapped and sent to the auction yard?

    <p>They should normally be sent with the scrapped plant.</p> Signup and view all the answers

    When no further adjustment against the estimate is made after selling spares, what is necessary regarding the selling price?

    <p>It does not matter if the selling price is above or below the scrap rate.</p> Signup and view all the answers

    What is the primary responsibility of the Controller of Stores upon receipt of new plant?

    <p>Ensure spares for the replaced plant are disposed of correctly.</p> Signup and view all the answers

    What must the Controller of Stores return to the departmental officer after filling in the spares quantity and value?

    <p>All copies of the form.</p> Signup and view all the answers

    What should be done with spares if they are deemed surplus but still hold value?

    <p>Evaluate for potential future utility before disposal.</p> Signup and view all the answers

    Study Notes

    Surplus Stocks Prevention

    • Important changes in plant and equipment design, introduction of new standards, and scrapping of old plant contribute to surplus stock accumulation.
    • Procedure for keeping the Controller of Stores informed of obsolete stock, minimizing accumulation, and reducing administrative losses.
    • Departments proposing changes in design or standards must submit an "Advice of Change in Design/Standard" (Form S. 2202). They must get details of existing old-standard materials.
    • Prior to implementing a new standard, obtain details about already existing standard material in stock from the Controller of Stores.
    • The stock position of raw materials needed for the manufacturing of new items should also be included.
    • The Controller of Stores should inform concerning the change and regulate subsequent purchases.

    Change in Design and Standards

    • Consuming departments should submit "Advice of Change" (Form S. 2202) to the Controller of Stores, including:
      • Current stock quantities
      • Quantities ordered
      • Total value of the material
      • Average monthly consumption (based on previous year's data)
      • Other consumers of the material
      • Any remarks or relevant additional details.
    • The document should contain information about any losses associated with the proposed change.

    Surplus Spares from Replacements

    • When rolling stock, machinery, or plant replacements are planned, the Stores Department should immediately provide details to the same department about stocks in their possession.
    • The Stores Department should compile a list of spare parts in stock for the equipment being replaced
    • Determine if any of these spare parts are obsolete or if they can be reused for similar equipment.
    • Preparation of a financial statement demonstrating funding needs for disposal and scrapping the material.

    Advice to Write-Off Spares

    • Rolling stock, plant, or machinery are being replaced, a "Advice to Write-off Spares" (Form S. 2209, manuscript) is prepared in triplicate for the Controller of Stores.
    • This form should contain a full description of the item being replaced, the relevant particulars such as P.L No, the quantity in stock including details of the quantity, description, value etc.
    • The estimated value of the spares in stock should be included in this form.
    • The estimated sanction, date, signature of departmental officer, and depot officer details should be included.

    Advice of No Requirement of Stores

    • If materials are no longer needed for specific works due to changes in design or other reasons, a "Advice of No Requirement of Stores" Form (S. 2213, Manuscript) must be filled out and sent to the Controller of Stores.
    • Include details such as P.L. No., Description of items, value to be filled in by Stores Department and relevant remarks.

    Definitions of Surplus Stocks

    • Definition of surplus stock involves a minimum period of non-issuance (typically two years).
    • Movable surplus: items not issued for 24 months, but expected to be used soon.
      • Marked in Price Lists.
    • Dead surplus: items not issued for 24 months, unlikely to be needed within the next two years.
    • Marked in Price Lists after inspection by a Survey Committee.

    Emergency Stores

    • Items with immediate use are not considered 'surplus' even if they haven't been issued in two years, such as spare parts for equipment that prevent a failure or breakdown.

    Surplus Stock Disposal

    • Procedures to dispose of surplus stores: Include sale, issue to other railways or transfer to government departments.
    • The aim is to regulate and prevent overstocking and maintain effective organizational procedures.

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    Description

    This quiz covers important procedures for managing surplus stocks in relation to changes in design and standards within manufacturing. It emphasizes the roles of the Controller of Stores and the necessary documentation to minimize accumulation of obsolete stock. Understanding these processes is crucial for maintaining efficient inventory management.

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