Podcast
Questions and Answers
What is a surface plate used for?
What is a surface plate used for?
A surface plate can be easily bent or warped by an external force.
A surface plate can be easily bent or warped by an external force.
False
What is the purpose of a calibration certificate for a surface plate?
What is the purpose of a calibration certificate for a surface plate?
To emphasize flatness complying to the standards
A surface plate must be made of a material that is resistant to ______________ and corrosion.
A surface plate must be made of a material that is resistant to ______________ and corrosion.
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What is flatness in the context of a surface plate?
What is flatness in the context of a surface plate?
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Match the following applications with the type of surface plate:
Match the following applications with the type of surface plate:
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A surface plate can be used to confirm the flatness of other materials and measuring tools.
A surface plate can be used to confirm the flatness of other materials and measuring tools.
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What are the requirements for the material used to manufacture a surface plate?
What are the requirements for the material used to manufacture a surface plate?
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What is a common method of using a height gage to evaluate flatness on a surface plate?
What is a common method of using a height gage to evaluate flatness on a surface plate?
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Surface plates should be calibrated only once a year.
Surface plates should be calibrated only once a year.
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What is the primary use of a surface plate?
What is the primary use of a surface plate?
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The flatness accuracy of the surface plate must be checked on a __________ basis to make sure the surface is in an ideal condition.
The flatness accuracy of the surface plate must be checked on a __________ basis to make sure the surface is in an ideal condition.
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Match the following precautions with their corresponding descriptions:
Match the following precautions with their corresponding descriptions:
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What is the greatest source of wear and tear on a surface plate?
What is the greatest source of wear and tear on a surface plate?
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Surface plates are used to test the flatness of other surfaces only.
Surface plates are used to test the flatness of other surfaces only.
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What is the recommended frequency for calibrating surface plates?
What is the recommended frequency for calibrating surface plates?
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What is the overall flatness of a surface plate?
What is the overall flatness of a surface plate?
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Glass Surface Plates are still widely used in industry today.
Glass Surface Plates are still widely used in industry today.
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What is the standard size for local flatness measurement?
What is the standard size for local flatness measurement?
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The accuracy of overall flatness depends on the __________________ and grade of the surface plate.
The accuracy of overall flatness depends on the __________________ and grade of the surface plate.
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What is the main disadvantage of Cast Iron Surface Plates?
What is the main disadvantage of Cast Iron Surface Plates?
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What is the result of adding the highest and lowest measured points on a surface plate?
What is the result of adding the highest and lowest measured points on a surface plate?
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Match the following surface plate types with their corresponding standards:
Match the following surface plate types with their corresponding standards:
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Cast Iron Surface Plates are resistant to thermal expansion.
Cast Iron Surface Plates are resistant to thermal expansion.
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Study Notes
What is a Surface Plate?
- A surface plate is a very flat surface, also known as the true plane, with high accuracy of flatness, squareness, and straightness.
- It serves as a benchmark for all measurements.
Properties of a Surface Plate
- Must have a high degree of rigidity to withstand heavy loads and resist bending.
- Must have resistance to wear and corrosion.
- Must be free from warping and twisting.
Material Properties of a Surface Plate
- Flatness refers to the difference between the highest and lowest points on a surface, within a tolerance zone.
- Flatness is measured in 3D, whereas straightness is measured in 2D.
Applications of Surface Plates
- Used to test the flatness of other surfaces or provide a truly flat datum surface for machining.
- Used with a height gage to evaluate flatness.
Precautions while using Surface Plates
- Regularly check the flatness accuracy of the surface plate.
- Clean the top surface before use to avoid dust and polluted particles.
- Cover the top surface when not in use to prevent damage.
- Use the plate uniformly to avoid uneven wear.
- Coat the top surface with corrosion-resistant elements like oil or grease after use.
Surface Plates Checks and Calibration
- Surface plates check and zero out other pieces of equipment.
- Calibrate surface plates regularly, ideally every six months, to ensure accuracy.
Types of Surface Plates
- According to material used, there are two major types: Granite Surface Plate (ISO 8512-2) and Cast Iron Surface Plate (ISO 8512-1).
- Glass Surface Plate is also available, but not preferable due to its fragility.
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Description
A surface plate is a highly accurate flat surface used as a benchmark for measuring flatness, squareness, and straightness of other materials and tools.