Steam Systems and Boiler Management

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Questions and Answers

What is the purpose of having multiple boilers in larger steam systems?

  • To decrease the thermal capacity
  • To reduce the pressure in the steam headers
  • To ensure additional capacity is available on standby (correct)
  • To increase the overall heating efficiency

In a high-pressure steam plant, how are the headers identified?

  • By the temperature at which they operate
  • By the pressures at which they operate (correct)
  • By the steam flow rate through them
  • By the materials used in their construction

What could happen if the headers are not properly warmed up in a steam system?

  • Severe water hammer occurrence (correct)
  • Increased heating efficiency
  • Reduced condensate formation
  • Improved boiler firing from cold

Why do headers and the piping need to be properly warmed up in steam systems?

<p>To decrease thermal stress (D)</p> Signup and view all the answers

How are the different headers connected in sequence in a steam system?

<p>The high pressure header lets down to the low pressure header (A)</p> Signup and view all the answers

What is the purpose of having a 2500 kPa header in a high-pressure steam plant?

<p>For intermediate pressure turbines and processes (A)</p> Signup and view all the answers

What is the purpose of opening all drain valves at all system low points during the warm-up of steam headers?

<p>To discharge condensate as the steam lines warm up, preventing water hammer (B)</p> Signup and view all the answers

Why is it important to be familiar with the steam heating system prior to cutting in additional heating boilers?

<p>To understand the warm-up procedure (A)</p> Signup and view all the answers

When placing a steam heating boiler on line with other heating boilers that are already in service, what should be done first?

<p>Start the boiler using the procedure in Objective 3 (A)</p> Signup and view all the answers

What is the purpose of having a double block and bleed arrangement when multiple power boilers with manholes are connected to a common steam header?

<p>To protect workers inside boiler drums when the connected header is energized (B)</p> Signup and view all the answers

In which situation is it treated exactly like the warm-up procedure for a single steam boiler plant?

<p>When all the boilers have been shut down (D)</p> Signup and view all the answers

What is the purpose of opening the drain on the non-return valve and slightly opening the header valve for Boiler A during warming up?

<p>To discharge condensate from above the non-return valve and allow steam to flow into the boiler steam line (D)</p> Signup and view all the answers

What is the purpose of step 4 in warming the steam line to Boiler 2?

<p>To open the Boiler 2 non-return valve drain (C)</p> Signup and view all the answers

How can a flow of steam be maintained to keep the steam line warm after it's fully up to pressure and temperature?

<p>Pinching back on the Boiler 2 header block valve drain (B)</p> Signup and view all the answers

In the context of cutting in a boiler with non-return valves, what is the purpose of initially restricting the opening of the non-return valve?

<p>To prevent flow surges and pressure upsets caused by sticking valves (C)</p> Signup and view all the answers

What should be done when the steam line pressure from Boiler 2 equals the steam header pressure, according to Method One for cutting in a boiler?

<p>Slowly open the main header steam block valve (A)</p> Signup and view all the answers

What should be done when the pressure in the boiler steam line and the boiler are approximately equal in a boiler without non-return valves?

<p>Slowly open the main header steam block valve (D)</p> Signup and view all the answers

What should be done if a non-return valve sticks in the closed position?

<p>Partially restrict its opening initially (B)</p> Signup and view all the answers

What is referred to as the base-loaded boiler when multiple boilers are on line and operating in automatic firing mode?

<p>Boiler with lowest pressure (B)</p> Signup and view all the answers

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