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Small Vessel Engineering - 2nd Engineer Auxiliary Equipment 1 Propulsion Past Questions & Answers

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What needs to be done if there is no feedback on the blade position?

We need to keep a close eye on the blade position and manually maintain the position should they wander.

What action should be taken if the hydraulic system irreparably fails while on route and the blades assume zero pitch?

We need to rely on the backup system available, which may include a local hand pump to change pitch manually, a 'fail to full ahead' system where the blades move to the limit of forward travel by spring pressure, or accessing the end of the control rods in the engine room.

What is the purpose of the push-pull rod in the 'fail to full ahead' system?

The push-pull rod is moved against a large spring in the hub, and relief of pressure against the piston allows the rod to return, so total failure of pressure results in the blades moving to the limit of forward travel by the spring pressure.

Where can the end of the control rods be accessed in the event of a hydraulic control failure within the engine room?

The end of the control rods can be accessed via the Oil Distribution Box or gearbox.

What are the three main options for backup systems in the event of a hydraulic system failure?

The three main options are: 1) A local hand pump to change pitch manually, 2) A 'fail to full ahead' system where the blades move to the limit of forward travel by spring pressure, and 3) Accessing the end of the control rods in the engine room.

What is the purpose of the large spring in the 'fail to full ahead' system?

The large spring in the hub is used to move the push-pull rod, so that total failure of pressure results in the blades moving to the limit of forward travel.

How can the blade position be manually maintained if there is no feedback on the blade position?

The blade position needs to be closely monitored, and manually adjusted to maintain the desired position.

Explain the concept of 'resonance' in the context of a ship's components.

Smaller parts of the ship begin to resonate, which means they start vibrating at their natural frequencies, causing the ship to vibrate excessively.

What is the purpose of using skew in propeller design?

Skew is used to reduce cavitation and noise.

Define the term 'pitch' in the context of propeller design.

The pitch of a propeller is the distance the ship will move with one rotation of the propeller under ideal conditions.

Explain the concept of 'slip' in relation to propeller performance.

Slip is the difference between the theoretical distance a propeller should move the ship in one revolution (the pitch) and the actual distance moved. This is because water is a 'yielding' medium, and it flows around the blades, reducing the efficiency of the propeller.

How does the rake of a propeller blade affect its performance?

The rake of a propeller blade is the angle at which the blade is angled relative to the propeller shaft. Rake is used to optimize the performance of the propeller by reducing cavitation and improving efficiency.

Describe the relationship between the pitch and the actual movement of a ship propelled by a propeller.

The pitch of a propeller is the theoretical distance the ship should move in one revolution of the propeller. However, due to the 'yielding' nature of water, the actual distance moved is less than the pitch, as the water flows around the blades, a phenomenon known as 'slip'.

Explain the significance of the term 'cavitation' in the context of propeller design.

Cavitation is the formation of vapor bubbles in the water due to the low pressure created by the rotating propeller blades. Cavitation can cause damage to the propeller and reduce its efficiency, which is why design features like skew are used to mitigate it.

How does the 'yielding' nature of water affect the performance of a ship's propeller?

The 'yielding' nature of water means that it gives way as the propeller blades move through it, rather than providing a firm medium like wood. This results in 'slip', where the actual distance moved by the ship is less than the theoretical distance based on the propeller's pitch.

Discuss the role of propeller blade 'rake' in optimizing propeller efficiency.

The rake of a propeller blade is the angle at which the blade is angled relative to the propeller shaft. Rake is used to optimize the performance of the propeller by reducing cavitation and improving efficiency, as it helps to shape the flow of water around the blades.

Explain how the concept of 'resonance' can impact the structural integrity of a ship's components.

When smaller parts of the ship begin to resonate, they start vibrating at their natural frequencies, causing the ship to vibrate excessively. This can lead to structural damage and compromise the overall integrity of the ship's components.

Explain the purpose of the stepped flange design in the CPP hub installation.

The stepped flange design ensures correct alignment with the CPP hub when bolting it to the flange.

Describe the role of the fitted bolts and dowels in the CPP hub installation.

The fitted bolts ensure the faces are clamped tightly together, while the dowels ensure a full and correct installation of the CPP hub.

Explain the purpose of the pilgrim nut in propeller installation.

The pilgrim nut is used to press the propeller onto the taper of the shaft using hydraulic pressure, ensuring a correct fit.

Describe the procedure for using the pilgrim nut to fit a keyless propeller.

The pilgrim nut's nitrile tyre is pressurized, expanding the loading ring to push the propeller onto the taper to a predetermined 'shop-mark' distance. The pressure is then released, and the nut is tightened fully and locked in place.

Other than imbalance, explain one reason for propeller-induced vibration related to the hull design.

If the clearance between the propeller tip and the underside of the stern is too tight, it can form pulses that induce vibrations into the hull.

Explain how the propeller speed and engine vibrations can contribute to hull vibrations.

If the propeller speed coupled with the main engine vibrations aligns with the natural vibration nodes (global or local) of the vessel's hull, it can induce or amplify hull vibrations.

How does increasing the number of propeller blades affect propeller-induced vibrations?

Increasing the number of propeller blades results in higher frequency vibrations induced by the propeller.

Describe the key components required for a transverse thruster arrangement with a controllable pitch propeller.

The key components are: a controllable pitch propeller, a thruster tunnel or aperture in the hull, a drive motor or engine, and a control system to adjust the propeller pitch.

What is the purpose of ensuring the propeller pitch is at 'zero thrust' before starting a controllable pitch propeller?

Setting the pitch to zero thrust prevents any accidental thrust being generated when initially starting the propeller rotation, avoiding potential hazards or unintended movement.

Why is there a higher risk of the propeller continuously rotating on a controllable pitch propeller system compared to a fixed pitch propeller?

With a controllable pitch propeller, the blades can be rotated to a zero pitch position, allowing the propeller to spin freely without generating thrust. This means the drive can potentially keep the propeller rotating continuously.

Explain the hazards associated with operating a thruster in areas with potential underwater obstructions.

Underwater obstructions like ropes or debris can become entangled in the rotating propeller blades, potentially damaging the propeller and requiring time-consuming removal efforts while submerged.

Describe the process for engaging a controllable pitch propeller thruster from a stopped condition.

The process would involve: 1) Ensuring the propeller pitch is set to zero thrust, 2) Starting the drive motor to begin propeller rotation, 3) Adjusting the propeller pitch to the desired angle to generate thrust in the required direction.

What additional safety considerations should be taken when operating transverse thrusters compared to a main propulsion system?

Additional considerations include: ensuring a clear area around the thruster apertures for personnel safety, checking for potential underwater obstructions, and being aware of the thruster's effects on the vessel's maneuverability and positioning.

Explain how the controllable pitch feature of a propeller is utilized to optimize thruster performance and efficiency.

The controllable pitch allows the propeller blades to be rotated to an optimal angle for generating thrust in the desired direction while minimizing energy losses. This angle can be dynamically adjusted based on operating conditions for improved efficiency.

Describe the key components of an electrically driven tunnel thruster and how it functions.

The key components are an electric motor, a propeller shaft, and a tunnel housing. The electric motor drives the propeller shaft, which turns the propeller inside the tunnel housing to generate thrust for maneuvering the vessel.

How would you maintain maneuvering control if the control system for a single electro/hydraulic controllable pitch propeller fails?

If the control system fails, maneuvering can be maintained by using the vessel's auxiliary thrusters, rudders, or other available maneuvering systems until the control system is repaired or the vessel reaches a safe location.

What action should be taken if the hydraulic system for a single electro/hydraulic controllable pitch propeller irreparably fails while en route, causing the blades to assume zero pitch?

If the hydraulic system fails irreparably and the blades assume zero pitch, the vessel should reduce speed to avoid overspeeding the propeller shaft, and use auxiliary propulsion or maneuvering systems to continue the voyage at a reduced speed until reaching a safe location for repairs.

Explain the electrical demand and control requirements for an electrically driven tunnel thruster.

An electrically driven tunnel thruster requires a substantial electrical supply to power the electric motor, which must have speed and directional control capabilities to adjust the thrust and maneuvering of the vessel. The electrical control system must provide precise control over the motor's speed and direction.

How would you simplify the sketch of an electrically driven tunnel thruster to illustrate its key components?

To simplify the sketch, it should show the electric motor, the propeller shaft connected to the motor, and the tunnel housing enclosing the propeller. Since the question specifies a fixed-blade propeller design, the sketch can omit any components related to controllable pitch propellers.

Describe the potential consequences of overspeeding the propeller shaft if the hydraulic system fails and the blades assume zero pitch.

If the hydraulic system fails and the blades assume zero pitch, overspeeding the propeller shaft can lead to excessive vibration, potential damage to the shaft and bearings, and potentially catastrophic failure of the propulsion system.

What are the advantages of using an electrically driven tunnel thruster over a traditional propeller system for maneuvering a vessel?

Electrically driven tunnel thrusters offer improved maneuverability, precise control over thrust and direction, and the ability to generate thrust in multiple directions. They are also more compact and can be positioned strategically on the vessel for enhanced maneuvering capabilities.

Study Notes

Propeller Systems

  • In case of hydraulic system failure, a backup system is required, with options including local hand pumps, fail-to-full-ahead, and manual control rods.
  • Manual blade position maintenance is necessary to prevent wandering due to lack of feedback.

Propeller Terminology

  • Skew: the "sweeping back" of a propeller blade, employed to reduce cavitation and noise.
  • Rake: not explicitly defined, but related to propeller blade angle.
  • Pitch: the distance a ship would move with one propeller revolution under ideal conditions; in reality, it's less due to water slip.
  • Slip: the difference between ideal and actual propeller movement due to water yielding to the blades.

Transverse Thrusters

  • Controllable pitch propellers (CPPs) require precautions, such as setting to "Zero Thrust" before starting the drive.
  • Thrusters require clearing the surrounding area to prevent rope fouling.

Electrically Driven Tunnel Thrusters

  • Consist of a single propeller and electric motor with speed and directional control.
  • Require substantial electrical power and have a fixed blade design.

Controllable Pitch Propellers (CPPs)

  • In case of control system failure, manual maintenance of blade position is necessary.
  • Hydraulic system failure may require backup systems, such as local hand pumps or fail-to-full-ahead.

Propeller Fitting

  • Pilgrim nuts are used to secure keyless propellers to the shaft.
  • The pilgrim nut system involves hydraulic pressure to push the propeller onto the taper, ensuring correct fitting.

Propeller-Induced Vibration

  • Reasons for vibration include: • Hull influence and tight clearance between propeller tip and hull underside. • Alignment of propeller speed with main engine vibrations, causing global or local vibrations.

Test your knowledge on transverse thruster arrangements using a controllable pitch propeller and the precautions required prior to starting the thruster. This quiz is based on a question from J.Gouch's April 2018 examination.

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