Podcast
Questions and Answers
What is the primary function of a feedback system in a servo motor?
Which component is essential for comparing the actual position to the desired position in a servo motor?
In industrial applications, AC servo motors typically use which type of sensor for position measurement?
Which of the following components is NOT typically found in a DC servo motor?
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What type of input does a servo motor primarily receive to determine its movement?
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What controls the position of a servo motor's shaft?
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Which of the following statements is true regarding servo motors?
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What is a common application for servo motors in industrial settings?
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Which of the following factors is NOT an advantage of using servo motors?
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Which wire is NOT part of the typical servo motor connection?
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What main control system does a servo motor utilize?
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Which technique is primarily used to control the position of a servo motor?
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Which component is NOT part of a DC servo motor?
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What advantage does an AC servo motor have over a stepper motor?
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What characteristic allows servo motors to handle heavy loads precisely?
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What is a primary reason why servo motors may not be suitable for certain applications?
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Which type of stepper motor rotor is known for providing good torque but lower speed and resolution?
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How does a stepper motor determine its exact angular position?
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What is the function of the stator in a stepper motor?
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Which of the following configurations is typical for most stepper motors regarding phases?
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Which type of stepper motor rotor combines features from both permanent magnet and variable reluctance designs?
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What mechanism is commonly used to control the electrical connection of the motor coils in a stepper motor?
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What is the primary function of a pre-driver in stepper motor control?
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Which driving technique allows only one phase of the motor to be energized at a time?
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What distinguishes bipolar stepper motors from unipolar motors when controlling current direction?
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What is a significant advantage of current control drivers over voltage control drivers?
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In full-step mode, which phases are always energized?
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Which input interface uses a pulse to perform a step in stepper motor control?
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What is one of the drawbacks of unipolar stepper motors compared to bipolar counterparts?
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In which motor driving technique is the step size effectively reduced by half?
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Which type of stepper motor is currently more popular due to technology advancements?
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What is the primary advantage of micro stepping in stepper motors?
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Which of the following is a disadvantage of stepper motors?
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What is the torque condition in micro stepping compared to traditional step modes?
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In which application are stepper motors commonly utilized?
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What does a synchro system primarily transform?
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Which part of the synchro system is responsible for error detection?
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How is the synchro's stator designed to reduce iron losses?
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Which characteristic does not apply to stepper motors?
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What distinguishes control type synchros from torque transmission type synchros?
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What is the main behavior of the unit impulse response c(t) for positive values of 't'?
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For a first order system experiencing a unit step input, what is the final value reached by c(t) in steady state?
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What type of roots does the characteristic equation have when the damping ratio (ζ) is equal to zero?
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Which of the following time response specifications refers to the time taken to initially reach 50% of the final value?
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What does the transient response of a control system represent?
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When does the transient response of a control system become zero?
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In the context of underdamped systems, what does the peak overshoot (Mp) quantifiably represent?
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What happens when the damping ratio (ζ) is greater than 1 in a second order system?
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Which term describes the part of the time response that remains after the transient response has diminished?
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What is the transient response in the context of a control system?
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In the equation $c(t) = 10 + 5e^{-t}$, which term is the transient response?
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Which of the following time response specifications is NOT defined for overdamped systems?
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What is a characteristic of the unit impulse signal, $ ext{?}(t)$?
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When analyzing a first-order system, what does the Laplace transform of the input signal represent?
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How can the unit step signal, $u(t)$, be described?
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What is a characteristic behavior of the unit step response c(t) at t=0?
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What are standard test signals used for in control systems?
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What happens to the transient response as time increases significantly?
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What is the relationship between transient response and steady state response?
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What is the key characteristic of a first order system regarding its transfer function?
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Which signal is used to determine the impulse response of a first order system?
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What is the purpose of applying the inverse Laplace transform to C(s) in a first order system?
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How is the transfer function C(s) of a first order system expressed?
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What does the time constant T represent in the context of a first order system?
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Which method is used to analyze the response of a first order system to a ramp input?
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What is the final output expression of the first order system for a unit impulse input after applying inverse Laplace transform?
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What is often the first step in obtaining the response of a first order system when given an input signal?
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In the context of first order systems, what does unity negative feedback imply?
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What does the notation R(s) represent in a first order system?
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What portion of the time response does c(t) consist of?
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Which term represents the system's output after the transient state has diminished?
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In the equation c(t) = ctr(t) + css(t), what does css(t) represent?
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What happens to the transient response as time approaches infinity?
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What defines a unit impulse signal?
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Which standard test signal is NOT mentioned as part of evaluating control system performance?
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In the example c(t) = 10 + 5e^{-t}, what represents the steady state term?
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Which statement regarding the transient response is true?
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What is the initial value of the unit step signal u(t) for t < 0?
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What is the characteristic of the unit impulse response c(t) for negative values of 't'?
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What does the rise time (tr) indicate in system response analysis?
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Which of the following statements about the damping ratio (ζ) is true?
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In the context of a second order system, what is the nature of the characteristic equation roots when ζ=1?
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What is the output response format of a second order system when subjected to a unit step input?
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Which term describes the time required for the output to settle within a specified tolerance of the final value?
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When calculating peak overshoot (Mp), what does it represent in system response?
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What is indicated by the delay time (td) in a control system response?
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For a system with a damping ratio (ζ) greater than 1, what behavior can be expected?
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What part of the total response does the transient response represent?
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What is the main characteristic of a first order system's transfer function?
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In the response of the first order system to an impulse input, which mathematical operation is applied to find c(t)?
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What does the time constant T represent in the first order system's response?
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What is the form of the output response c(t) derived from an impulse input in the first order system?
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Which of the following statements accurately describes the closed loop transfer function of the first order system?
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What is the effect of a unity negative feedback in a first order system?
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When determining the impulse response of a first order system, what initial input condition is typically assumed?
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To analyze the system response, what must be done after substituting R(s) into the equation C(s)?
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What does the notation u(t) represent in the context of the output response c(t)?
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Why is it necessary to take the Laplace transform of both the input and output signals when analyzing a first order system?
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Study Notes
Servo Motor
- A servo motor is an electric motor that allows accurate control of its angular position.
- It consists of a motor, a feedback system and a controller.
- The feedback system monitors the motor’s actual position and adjusts it to match the desired position.
- The controller interprets the difference between the actual and desired positions, sending signals to the motor to correct any variations.
- The motor is guided by a controller, such as Arduino or STM.
- Industrial applications:
- AC servo motors use an encoder as a position sensor.
- DC servo motors employ a potentiometer for this purpose.
- Servo motors work in a closed-loop control system.
- This system includes a comparator and a feedback path which ensures the motor stays in the correct position.
- Servo motors are commonly controlled using Pulse Width Modulation (PWM) which transmits electrical signals containing pulses of different lengths to the motor.
Types of Servo Motors
- There are two main types of servo motors: DC servo motors and AC servo motors.
- DC servo motors are made up of a DC motor, position sensor, gear assembly and a control circuit.
- DC servo motors are able to control speed and positioning with high accuracy.
- AC servo motors are two-phase induction motors with a closed-loop control system, employing encoders to monitor speed and position.
- AC servo motors produce mechanical power ranging from a few watts to several hundred watts.
Servo Motor Characteristics
- Provide precise control over position, speed, and torque.
- Have fast response time, allowing them to quickly adjust their speed and position based on changing input signals.
- Deliver high torque even at low speeds.
- Operate in a closed-loop control system that continuously receives feedback about their actual position and adjusts their performance accordingly.
- Offer a wide speed range.
- Have low rotor inertia which enables quick acceleration and deceleration.
How to Control a Servo Motor
- Servo motors are operated by transmitting an electrical pulse, known as pulse width modulation (PWM) through a control wire.
- This pulse has a variable width, consisting of a minimum and maximum value, along with a repetition rate.
- The position of the servo motor's shaft is determined by the duration of the PWM pulse sent through the control wire.
- The motor anticipates receiving a pulse every 20 milliseconds (ms).
Servo Motor Applications
- Robots: used in robot arms, grippers and joints to achieve accurate positioning and smooth motion.
- CNC Machines: control the movement of the cutting tools, ensuring precise and consistent machining operations.
- Industrial Automation: used in conveyors, packaging machines, printing presses and other automated equipment.
- Aerospace and Defence: used in aircraft control surfaces, missile guidance systems and unmanned aerial vehicles (UAVs).
- Electronics: found in cameras, DVD players and home automation systems.
- Renewable Energy: used in solar tracking systems.
Stepper Motor Basics
- A stepper motor is an electric motor whose shaft rotates by performing steps, moving by a fixed amount of degrees.
- This feature allows precise angular position control by counting the steps performed, with no need for a sensor.
- Stepper motors have a stationary part (the stator) and a moving part (the rotor).
Stepper Motor Working Principles
- By energizing the stator phases, a magnetic field is generated by the current flowing in the coil and the rotor aligns with this field.
- By supplying different phases in sequence, the rotor can be rotated by a specific amount to reach the desired final position.
Stepper Motor Types and Construction
- There are three main types of rotors:
- Permanent magnet rotor: the rotor is a permanent magnet that aligns with the magnetic field generated by the stator circuit. This solution guarantees good torque and a decent detent torque, but has a lower speed and resolution compared to others.
- Variable reluctance rotor: the rotor is made of an iron core that allows it to align with the magnetic field. This solution can reach a high speed and resolution, but the torque developed is often lower and it has no detent torque.
- Hybrid rotor: is a combination of the permanent magnet and variable reluctance versions and has a high resolution, speed and torque.
Stepper Motor Control
- The motor coils need to be energized in a specific sequence, to generate the magnetic field with which the rotor is going to align.
Stepper Motor Control
- A transistor bridge is used to control the electrical connection of motor coils
- A pre-driver controls the activation of transistors
- A microcontroller unit (MCU) is programmed by the user to generate signals for the pre-driver to obtain desired motor behaviour
- Stepper motor drivers can be classified by their input interface:
- Step/Direction: Pulse on the Step pin activates a step, Direction pin determines step direction
- Phase/Enable: Phase determines current direction, Enable energizes the phase
- PWM: Directly controls gate signals of FETs
- Stepper motor drivers can also be classified by whether they control voltage or current:
- Voltage control drivers only regulate voltage across the winding
- Current control drivers regulate current flowing through the coil for better torque control
Unipolar/Bipolar Motors
- Unipolar stepper motors have a central lead connected to the coil, allowing current direction control with a simple circuit
- Bipolar stepper motors have two leads per coil and require an H-bridge for current direction control
- Bipolar motors offer higher torque due to using the entire coil copper
Stepper Motor Driving Techniques
- Wave mode energizes one phase at a time, resulting in smooth but lower torque operation
- Full-step mode energizes two phases simultaneously, resulting in higher torque but less smooth operation
- Half-step mode combines wave and full-step, reducing step size and offering a balance between smooth and high torque
- Micro stepping enhances half-step by controlling current intensity in each phase, achieving even smaller steps and constant torque output
Stepper Motor Advantages and Disadvantages
- Advantages: Simple position control, easy to control, high position accuracy with micro stepping, good torque at low speeds, good holding ability, long lifespan
- Disadvantages: Can miss steps under high load, always draws maximum current even when still, low torque at high speeds, noisy at high speeds, low power density, low torque-to-inertia ratio
Stepper Motor Applications
- Printers: Print heads, paper feed, scan bar
- 3D Printers: XY table drive, media drive
- Robots: Arms, end effectors
- DSLR Cameras: Aperture/Focus regulation
- Video Cameras: Pan, tilt, zoom, focus
- Engraving Machines: XY table motion
- ATM Machines: Bill movement, tray elevators
Synchro
- A synchro is a transducer that converts the angular position of a shaft into an electric signal
- Used for error detection and rotary position sensing
- Consists of two main parts: Transmitter and Control Transformer
Synchro System Types
- Control Type Synchro: Used for error detection in positional control systems
- Torque Transmission Type Synchro: Used for running light loads, such as pointers
Control Type Synchro System
- Consists of a Synchro Transmitter and a Synchro Receiver
- Synchro Transmitter:
- Similar to a three-phase alternator
- Stator has three phase windings spaced 120° apart
- AC voltage is applied to the rotor
- Voltage induced in stator windings is proportional to the cosine of the angle between the rotor and stator
- Synchro Receiver:
- Operates as the control transformer
- Voltage generated by the receiver is proportional to the cosine of the angle between the rotors of the transmitter and the receiver
- Used with the transmitter for error detection
- Error signal is fed to a differential amplifier, which controls a servo motor
Potentiometer
- Measures the EMF of a cell and its internal resistance
- Used to compare the EMFs of different cells
- Can also be used as a variable resistor
- Has three leads:
- Pin 1 (Fixed End): Connected to one end of the resistive path
- Pin 2 (Variable End): Connected to the wiper, providing variable voltage
- Pin 3 (Fixed End): Connected to the other end of the resistive path
Potentiometer Selection
- Consider the structure's requirements, resistance to change characteristics, and application needs
Potentiometer Construction
- Comprises a long wire with uniform cross-sectional area
- Usually made of manganin or constantan
- Wire may be divided into pieces and interconnected with copper strips
- Contains a driving circuit, a galvanometer, and a rider
Potentiometer Working Principle
- Potential difference across a wire piece is proportional to its length, assuming uniform cross-sectional area and constant current
- When a cell with lower EMF is connected to the potentiometer, no current flows through the galvanometer when the potential difference is zero
- This point, where no current flows, is called the null point
- EMF of a cell can be calculated using the null point length and a constant value derived from the potentiometer
Potentiometer Types
- Single turn rotational potentiometer: Most common type, widely used for volume control and other applications.
- Rotary Potentiometers: Wiper moves along a circular path, providing a variable voltage supply.
- Potentiometers are made of materials like carbon composition, cermet, conductive plastic, and metal film
Potentiometers
- Potentiometers are variable resistors used to create a predictable voltage by changing the position of a sliding contact.
- Rotational Potentiometers have a semi-circular track with a sliding contact that moves along the track.
- Linear Potentiometers have a linear track with the sliding contact moving in a straight line.
- Mechanical Potentiometers are manually operated and used to control resistance and output of devices.
- Digital Potentiometers (Digi Pots) are electronically controlled, using digital signals (SPI, I2C) to adjust resistance.
Advantages of Potentiometers
- Precise for voltage measurement.
- Zero-method Principle allows for accurate voltage calculation.
- Independent of the source's internal resistance.
Disadvantages of Potentiometers
- Not ideal for high-frequency applications.
- Potential for wear and tear on the sliding contact.
- Limited bandwidth.
Potentiometer Sensitivity
- Sensitivity is the smallest measurable voltage change.
- Increased length improves sensitivity.
- Decreasing current through a rheostat improves sensitivity by reducing the voltage drop across the resistor.
Measuring Voltage Using a Potentiometer
- Adjust the rheostat to create a known voltage drop per unit length of the resistor.
- Connect the circuit and move the sliding contact until the galvanometer reads zero.
- The position of the sliding contact indicates the voltage in the circuit.
Applications of Potentiometers
- Voltage Divider: Potentiometers can create a manually adjustable output voltage.
- Audio Control: Used in volume adjustment, frequency attenuation, and other audio signal control.
- Television: Used to control picture brightness, contrast, color response, and vertical hold.
- Transducers: Used to measure linear and rotational displacement.
Tachometers
- Tachometers measure angular velocity or rotational speed.
- Mechanical Tachometers measure speed based on revolutions per minute.
- Electrical Tachometers convert angular velocity into an electrical voltage.
DC Tachometer Generator
- Main components: permanent magnet, armature, commutator, brushes, variable resistor, and moving coil voltmeter.
- Works by inducing an EMF in a conductor moving in a magnetic field.
- EMF is proportional to flux linkage and shaft speed.
- The commutator converts AC to DC, and the voltmeter measures EMF.
Advantages of DC Tachometer Generators
- Indicate direction of rotation.
- Uses conventional DC voltmeters.
Disadvantages of DC Tachometer Generators
- Require regular maintenance of the commutator and brushes.
- High output resistance compared to input resistance.
AC Tachometer Generator
- Features a stationary armature and rotating magnetic field, eliminating the need for commutator and brushes.
- Induces EMF in the stationary armature coil.
- Amplitude or frequency of the induced EMF is used for measurement.
Drag Cup Rotor AC Generator
- Uses a rotating aluminium rotor to induce voltage in the sensing winding.
- Induced voltage is proportional to the speed of rotation.
Advantages of Drag Cup Rotor AC Generator
- Ripple-free output voltage.
- Lower cost.
Disadvantage of Drag Cup Rotor AC Generator
- Non-linear relationship between output voltage and input speed at high speeds.
Time Response of First Order Systems
- First-order systems have a transfer function with a power of one in the denominator
- The time response of a first-order system can be determined by taking the Laplace transform of the input signal and applying the inverse Laplace transform to the output signal
- Standard test signals, such as impulse, step, ramp, and parabolic, are used to analyze the time response of systems
Impulse Response of First Order Systems
- The response of a first-order system to a unit impulse input is known as the impulse response
- The impulse response is an exponentially decaying signal for positive values of time and zero for negative time
Step Response of First Order Systems
- The response of a first-order system to a unit step input is known as the step response
- The step response has both transient and steady-state components
- The transient term decays exponentially over time
- The steady-state term is a constant value
- The step response gradually increases from zero and reaches its steady-state value over time
Time Response of Second Order Systems
- Second-order systems have a transfer function with a power of two in the denominator
- The characteristic equation for the system has a damping ratio (ζ) that determines the type of response:
- ζ = 0: Imaginary roots, system is undamped
- ζ = 1: Real and equal roots, system is critically damped
- ζ > 1: Real and unequal roots, system is overdamped
- 0 < ζ < 1: Complex conjugate roots, system is underdamped
- The time response of a second-order system can be determined by taking the Laplace transform of the input signal and applying the inverse Laplace transform to the output signal
Time Response Specifications
- Time response specifications quantify the performance of a control system based on its step response
- These specifications are defined for underdamped systems, which have a peak in their response:
- Delay time (td): Time to reach 50% of the final value
- Rise time (tr): Time to rise from 10% to 90% of the final value (overdamped systems) or from 0 to 100% (underdamped systems)
- Peak time (tp): Time to reach the peak value of the response
- Peak overshoot (Mp): Difference between the peak value and the steady state value
- Settling time (ts): Time to reach and stay within a specified tolerance band of the final value
Time Response Components
- The time response of a control system consists of:
- Transient response: Output behavior during the transition to steady state
- Steady-state response: Output behavior after the transient response has decayed
Standard Test Signals
-
Unit Impulse Signal
- A signal that exists only at time t=0 with an area of 1
- Represented by the Dirac delta function, δ(t)
-
Unit Step Signal
- A signal that is 0 for t < 0 and 1 for t ≥ 0
- Represented by the Heaviside step function, u(t)
First Order System Response
- A first order system is characterized by a transfer function where the highest power of 's' in the denominator is one.
- The time constant (T) is a key parameter that defines the system's response speed.
- The output of a first order system can be determined by applying the inverse Laplace transform to the system's transfer function multiplied by the Laplace transform of the input signal.
Standard Input Signals and Responses
-
Impulse Response:
- When the input is a unit impulse, the output is an exponentially decaying function with a time constant of T.
-
Step Response:
- When the input is a unit step, the output gradually increases from zero and asymptotically approaches the steady state value of 1, with a time constant of T.
- The step response has both a transient term (decaying exponential) and a steady state term (constant value).
Second Order System Response
- A second order system is characterized by a transfer function where the highest power of 's' in the denominator is two.
- The system's response is determined by the natural frequency (ωn) and damping ratio (ζ).
- The characteristic equation of a second order system is a quadratic equation with roots that determine the system's stability and responsiveness.
Second Order System Response: Root Types
- Imaginary Roots (ζ = 0): Oscillatory response, no damping.
- Real and Equal Roots (ζ = 1): Critically damped, fastest possible response without oscillation.
- Real and Unequal Roots (ζ > 1): Overdamped, slow response, no oscillation.
- Complex Conjugate Roots (0 < ζ < 1): Underdamped, oscillatory response with damping.
Time Response Specifications
- These specifications quantify the performance of a system based on its step response.
- Delay Time (td): Time taken for the response to reach 50% of its final value.
- Rise Time (tr): Time taken for the response to rise from 10% to 90% (overdamped) or 0 to 100% (underdamped) of its final value.
- Peak Time (tp): Time taken for the response to reach its peak value.
- Peak Overshoot (Mp): Maximum deviation of the response from the steady state value, expressed as a percentage.
- Settling Time (ts): Time taken for the response to settle within a specified tolerance band (usually 2% to 5%) of its final value.
General Time Response
- The time response of a control system is the output signal as a function of time.
- It consists of two components:
- Transient Response: The initial, temporary response as the system transitions to a steady state.
- Steady State Response: The long-term, stable behavior of the system after the transient response has died out.
- The total time response is the sum of the transient and steady state responses.
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Description
Dive into the world of servo motors with this quiz that explores their components, functionalities, and control mechanisms. You'll learn about different types of servo motors and their industrial applications. Test your understanding of how feedback systems and controllers interact in a closed-loop control system.