Scraped Surface Heat Exchangers Overview

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Questions and Answers

What methods did Abichandani and Sarma use to analyze the RTD of water in a scraped surface heat exchanger?

They used a saturated NaCl solution as the disturbance and measured response with a conductivity bridge at periodic intervals.

What critical observation did earlier researchers highlight regarding RTD in SSHE?

They suggested that the fastest moving particle must be used for process calculations.

How did Taeymans et al. contribute to the understanding of RTD in SSHEs?

They performed experimental RTD work on mixtures of water and calcium alginate beads, analyzing physical and fluid properties.

What did Alcairo and Zuritz discover about factors affecting the RTD curve?

<p>They found that increased particle diameter, mutator speed, and flow rate narrowed the RTD, while carrier fluid viscosity had no effect.</p> Signup and view all the answers

In their study, what unique technique did Alhamdan and Sastry use to measure RTD?

<p>They used videotaping to detect tracer particles flowing through the system.</p> Signup and view all the answers

What was the primary focus of Wang et al.'s study regarding processing conditions?

<p>They studied the influence of processing conditions on particle damage as a function of residence time distribution.</p> Signup and view all the answers

What simple technique did Abdelrahim et al. suggest for evaluating RTD in SSHE?

<p>They proposed introducing particles as a pulse for evaluating the RTD of the scraped surface heat exchanger.</p> Signup and view all the answers

Which researchers first mathematically modeled the RTD of vertical and horizontal SSHE using potato particles?

<p>Lee and Singh were the researchers who developed these mathematical models.</p> Signup and view all the answers

What are the main characteristics of radial blades in centrifugal fans?

<p>Radial blades provide high pressure with medium flow and are efficient in handling dust-laden, moist air or gases.</p> Signup and view all the answers

Identify two key selection criteria for fans and blowers.

<p>Air volume required (CFM) and system resistance are two key selection criteria for fans and blowers.</p> Signup and view all the answers

In what applications are forward curved blades typically used?

<p>Forward curved blades are used in low-pressure applications, such as HVAC systems and packaged units for clean and dust-laden air.</p> Signup and view all the answers

What factors influence the selection of fan type?

<p>Factors include air density, type of service, environment type, and temperature of operation.</p> Signup and view all the answers

How do the efficiency characteristics of radial blades compare to forward curved blades?

<p>Radial blades have lower efficiency compared to forward curved blades, which tend to have higher efficiency in low-pressure applications.</p> Signup and view all the answers

What role does the drive type play in the selection of fans?

<p>The drive type, whether direct or belt, impacts the installation, maintenance, and operational cost of the fan system.</p> Signup and view all the answers

List two characteristics distinguishing axial fans from centrifugal fans.

<p>Axial fans typically have lower pressure capabilities and are known for higher flow rates, while centrifugal fans generate higher pressure with moderate flow.</p> Signup and view all the answers

What is an important consideration regarding noise when selecting a fan?

<p>It's essential to consider the noise criteria, as they can affect the environment in which the fan operates.</p> Signup and view all the answers

What are the unique characteristics of thin film scraped surface heat exchangers that make them suitable for the food industry?

<p>Thin film SSHEs can handle viscosity variation, heat sensitivity, and foaming in process fluids.</p> Signup and view all the answers

Describe the construction of thin film scraped surface heat exchangers.

<p>Thin film SSHEs typically use a double pipe construction, with the scraping mechanism located in the inner pipe where the process fluid flows.</p> Signup and view all the answers

How do liquid full vertical scraped surface heat exchangers facilitate heat transfer?

<p>Heat transfer in liquid full vertical SSHEs is facilitated by the rotation of blades, which scrape the product off the heat transfer tube surface.</p> Signup and view all the answers

What role do spring loaded scraper blades play in thin film SSHEs?

<p>Spring loaded scraper blades in thin film SSHEs help continuously remove the processed fluid from the inner surface to enhance heat transfer.</p> Signup and view all the answers

In liquid full vertical SSHEs, how does gravity influence the movement of the product?

<p>In liquid full vertical SSHEs, gravity causes the product to fall down along the inner side of the heat transfer tube.</p> Signup and view all the answers

What is the significance of the centrifugal force in liquid full SSHEs?

<p>Centrifugal force in liquid full SSHEs throws the product back onto the heat transfer tube's surface, promoting better heat transfer.</p> Signup and view all the answers

Explain the difference between thin film and liquid full scraped surface heat exchangers.

<p>Thin film SSHEs are designed to manage complex fluid behaviors, while liquid full SSHEs rely on gravity and blade rotation for heat transfer.</p> Signup and view all the answers

What issues faced in the processing of food products can thin film SSHEs address?

<p>Thin film SSHEs can address issues such as viscosity variation, heat sensitivity, and foaming during food processing.</p> Signup and view all the answers

What is the main advantage of backward curved blades in fans?

<p>They provide high efficiency and power reduction as flow increases beyond the point of highest efficiency.</p> Signup and view all the answers

In what applications are tube-axial fans predominantly used?

<p>They are used in HVAC systems, drying processes, and exhaust systems.</p> Signup and view all the answers

What mathematical modeling approach is utilized to predict local conditions inside a heat exchanger?

<p>A mathematical modeling approach is used to predict temperature and shear conditions inside the heat exchanger.</p> Signup and view all the answers

What specific impact does rotational speed have on the heat transfer coefficient according to Chong et al. (2001)?

<p>The influence of rotational speed on the heat transfer coefficient is not directly proportional.</p> Signup and view all the answers

Describe the pressure characteristics of propeller fans.

<p>Propeller fans operate at low pressure and high flow rate, achieving peak efficiency at zero static pressure.</p> Signup and view all the answers

In which food processes are scraped-surface heat exchangers (SSHEs) commonly used for crystallization?

<p>SSHEs are used for crystallization of margarine, tempering of chocolate, and freezing of ice cream and sorbet.</p> Signup and view all the answers

How do vane-axial fans improve efficiency over traditional axial fans?

<p>They use guide vanes to direct airflow, which results in higher efficiency in high-pressure applications.</p> Signup and view all the answers

How are crystal size distribution and apparent viscosity related to product quality in SSHE applications?

<p>Crystal size distribution and apparent viscosity are determined by the operating conditions, which directly affect product quality.</p> Signup and view all the answers

What is the typical pressure rise across a fan compared to a blower?

<p>The pressure rise across a fan is usually a few millimeters of water gauge, while a blower can exceed 1000 mm of water gauge.</p> Signup and view all the answers

What effect does centrifugal force have on the operation of fans and blowers?

<p>Centrifugal force generates static pressure while causing the deflection of airflow by the blades.</p> Signup and view all the answers

What operational versatility do scraped-surface heat exchangers (SSHEs) offer to food processors?

<p>SSHEs can handle viscous products, particles, and prevent fouling, making them versatile for various food processing needs.</p> Signup and view all the answers

What role do rotating scraper blades play in the operation of scraped-surface heat exchangers?

<p>Rotating scraper blades remove deposits on the heat exchanger surface, maintaining heat transfer rates.</p> Signup and view all the answers

What distinguishes airfoil type fans from backward curved fans?

<p>Airfoil type fans provide higher efficiency and are specifically designed for clean air applications.</p> Signup and view all the answers

What principle do forward curved blades leverage to influence airflow?

<p>Forward curved blades create strong air deflections that critically influence both the flow pattern and performance.</p> Signup and view all the answers

What is the relevance of axial and rotational Reynolds numbers in the study of ice-slurry applications?

<p>They are critical in formulating the model for heat transfer in the scraped-surface heat exchanger.</p> Signup and view all the answers

Why is direct measurement of temperature and shear conditions in freezer barrels considered difficult?

<p>Direct measurement is challenging due to the complex and dynamic environment within the freezer barrel.</p> Signup and view all the answers

What are the critical factors that influence the efficacy of SSHEs in heat sterilization?

<p>The critical factors include residence time distribution of particulate matter, overall heat transfer coefficients, and potential damage to the particulates.</p> Signup and view all the answers

How do different levels of whey protein denaturation affect the texture of processed cheese?

<p>Higher levels of denaturation in whey proteins produced softer cheeses with a lower elastic modulus, while native whey proteins resulted in a denser network structure.</p> Signup and view all the answers

What results were observed with cheeses made from high levels of native versus denatured whey proteins during temperature scans?

<p>Cheeses with high levels of native whey proteins did not melt, whereas those with high levels of denatured whey proteins melted upon heating.</p> Signup and view all the answers

What microstructural differences occur in processed cheeses made with denatured whey proteins?

<p>Denatured whey proteins form large aggregates that disrupt the cheese structure, while native whey proteins create a more cohesive matrix.</p> Signup and view all the answers

List some indigenous milk products that can be manufactured using Multi-Purpose three Cylinder Thin Film Scraped Surface Heat Exchangers.

<p>Some products include basundi, kulfi mix, kheer, khoa, peda, thabdi, burfi, gajar halwa, and dhudhi halwa.</p> Signup and view all the answers

What advantages does the SSHE provide in the processing of low fat emulsion spreads and whole milk powder?

<p>SSHE enhances the chilling process and helps in maintaining the quality and shelf life of the products.</p> Signup and view all the answers

Why is it important to maintain rheological qualities in the production of indigenous milk products using SSHE?

<p>Maintaining rheological qualities ensures improved texture, consistency, and overall consumer acceptance while optimizing processing costs.</p> Signup and view all the answers

How does the use of scrapers in SSHE improve food processing outcomes?

<p>Scrapers ensure constant agitation and a thin film of product, enhancing heat transfer rates and preventing burn-on in the processing equipment.</p> Signup and view all the answers

Flashcards

Thin Film SSHE

A type of scraped surface heat exchanger (SSHE) where the product flows in a thin layer along the heat transfer surface. This allows for efficient heat transfer even with viscous or heat-sensitive fluids.

Liquid Full SSHE

A type of scraped surface heat exchanger (SSHE) where the product fills the entire space between the heat transfer surface and the rotating blades. This is suitable for fluids with moderate viscosity.

Blade Orientation

The movement of blades in a scraped surface heat exchanger (SSHE) can be horizontal or vertical depending on the design. This affects the flow pattern of the product and the direction of heat transfer.

Blade Clearance

The space between the rotating blades and the heat transfer surface of a scraped surface heat exchanger (SSHE). This clearance can be fixed or variable depending on the design.

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Spring Loaded Blades

A type of blade used in scraped surface heat exchangers (SSHE) which gently scrapes the product off the heat transfer surface. They are often used in applications where gentle mixing and low shear stress are required.

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Swinging Blades

A type of blade used in scraped surface heat exchangers (SSHE) that swing back and forth, scraping the product off the heat transfer surface. They are often used in applications where aggressive mixing or high shear stress is required.

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Centrifugal Force

In a liquid full scraped surface heat exchanger (SSHE), the product is moved upwards due to centrifugal force as blades rotate. This creates a circulation pattern within the product.

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Vapor Rise

In a liquid full scraped surface heat exchanger (SSHE), vaporized product rises in the free space close to the rotating blades. This is due to the heat transfer process.

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Scraped Surface Heat Exchanger (SSHE)

A type of heat exchanger that uses rotating blades to scrape the surface and prevent fouling, ensuring efficient heat transfer.

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Crystallization in SSHEs

A common application of SSHEs, involving the formation of crystals within a product. This process plays a key role in the texture and quality of many frozen foods.

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Operating Conditions in SSHEs

A key factor in optimizing crystallization in SSHEs. This involves controlling the temperature and shear conditions inside the exchanger, which directly influence crystal size and distribution.

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Shear Conditions in SSHEs

The flow patterns and forces that influence the crystals' formation and size in SSHEs. Controlling these aspects is crucial for achieving the desired product quality.

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Axial Flow in SSHEs

The way the fluids move through the heat exchanger. These patterns influence heat transfer efficiency and the overall quality of the product.

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Heat Resistance of SSHEs

The ability of a material to withstand high temperatures without degrading. This property is essential for SSHEs handling various food products.

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Fouling in SSHEs

The formation of a layer on the heat transfer surface of an SSHE, which can reduce the heat transfer efficiency. SSHEs are designed to minimize fouling.

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Heat Transfer in SSHEs

The process of moving heat energy between a product and the SSHE, ensuring the desired temperature changes occur. A critical aspect of SSHE operation.

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Residence Time Distribution (RTD)

A method used to determine the time particles spend within a scraped surface heat exchanger (SSHE). It involves introducing a tracer (like salt solution) at the inlet and measuring its concentration at the outlet over time. This helps understand how effectively different particles are processed within the SSHE.

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Conductivity bridge

A method used to measure the concentration of a substance in a solution, often based on its ability to conduct electricity. Electrical conductivity is directly proportional to the concentration of ions in a solution.

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RTD Analysis

The process of measuring and analyzing the distribution of times that different particles take to flow through a system, like a SSHE, using a tracer substance.

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Particle Velocity

The speed at which particles travel through a system, determined by factors like the flow rate and the geometry of the system. Faster-moving particles can contribute to more efficient processing.

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Sensitivity

The extent to which a system is affected by changes in its input, like the introduction of a tracer substance. A process with a high sensitivity will respond quickly and significantly to changes, while one with low sensitivity will respond slowly and minimally.

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Residence Time Distribution (RTD)

The range of time that different particles take to flow through a system, like a SSHE. A narrow RTD implies consistent processing times for all particles, while a wider distribution indicates a variation in particle residence times.

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RTD Studies

The process of investigating how different factors like particle size, fluid viscosity, and flow rate affect the residence time distribution (RTD) of particles within a system, like a SSHE. This analysis provides insights into how to optimize processing and ensure consistent product quality.

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Residence Time Distribution

The time spent by particles within a SSHE, crucial for effective sterilization.

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Overall Heat Transfer Coefficient

The rate at which heat is transferred from the heated surface to the product in an SSHE.

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Potential for Damage

The potential for damage to the product due to the heat and mechanical forces within an SSHE.

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Heat Sterilization

The process of using high temperatures to kill harmful microorganisms in food products, often employed in SSHEs.

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Multi-Purpose Three Cylinder Thin Film SSHE

A type of SSHE designed for specific milk products like ghee and khoa, often in continuous or batch operation.

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TIDP

Thermal Induced Dairy Product, often made with SSHEs.

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Radial Fan

This type of fan uses a rotating impeller to move air radially outwards, creating a high pressure.

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Forward Curved Fan

These fans are characterized by their high flow rate and moderate pressure. They are often used for applications where clean air is needed.

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Backward Curved Fan

These fans are similar to forward curved fans but are designed for higher pressure applications. They're commonly used for moving dust-laden or humid air.

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Axial Fan

These fans use blades oriented along the axis of rotation to move air parallel to the fan's axis. They are known for their high flow rate and low pressure.

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Air Volume (CFM)

This refers to the volume of air that a fan moves in a unit of time. It's measured in cubic feet per minute (CFM).

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System Resistance

This is the force a fan needs to overcome to move air through a system. It's measured in inches of water column (WC) or Pascals (Pa).

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Air Density

This refers to the density of air, which is influenced by altitude and temperature. It affects the fan's performance.

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Type of Service

This refers to the specific type of application where the fan will be used. This can include factors like the type of air being moved, the environment, or the desired noise level.

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Backward Curved Blades

A type of fan characterized by curved blades that force air outward, leading to high pressure and high flow rates, but with efficiency decreasing as flow increases beyond a specific point.

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Airfoil Type

A type of fan designed for clean air applications with higher efficiency, but operating on the same principle as backward curved blades.

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Propeller Fan

A type of axial flow fan where blades are positioned on a rotating shaft, moving air parallel to the shaft. This fan is characterized by low pressure, high flow rate, but has lower efficiency.

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Tube-axial Fan

A type of axial flow fan with a design improvement over propeller fans, resulting in higher efficiency and delivering medium pressure and high flow rates.

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Vane-axial Fan

A type of axial flow fan with the highest pressure output, suitable for high pressure applications. It features guide vanes that improve efficiency.

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Air Deflection

The redirection of air flow by the blades of fans, influencing the flow pattern and performance.

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Fans and Blowers

Turbomachines that provide high air velocity with low static pressure, used in applications like ventilation and air circulation.

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Study Notes

Review of Literature

  • Extensive literature survey conducted to understand scraped surface heat exchangers (SSHEs) and vapour ejector systems
  • Literature review divided into sections: Scraped surface heat exchanger design, performance factors, heat transfer studies, power consumption, residence time distribution, applications, and fan/blower systems.

Scraped Surface Heat Exchanger (SSHE)

  • Double pipe construction, inner pipe for process fluid, outer pipe for cooling/heating medium
  • Rotating shaft with spring-loaded blades continuously scrap product film from inside tube wall
  • Enhances heat transfer and agitates product for homogenous mixture
  • Shaft often mounted in centre of tube, off-centre or eccentric mount recommended for viscous/sticky products

Design Aspects of SSHE

  • Jacketed cylinder with rotating rotor carrying scraper blades
  • Batch or continuous type heat exchangers
  • Batch systems typically smaller capacity
  • Continuous systems, product enters one end and exits the other
  • Two major types: Thin film SSHE and Liquid full SSHE

Factors Affecting Performance of SSHE

  • Effective Area of Heat Transfer: Higher rate directly correlated.
  • Temperature Difference: Higher difference results in higher heat transfer rate.
  • Type of Flow: Product flow (radial and axial) depends on geometry, velocity, and agitator properties. Laminar or vortex flow depending on speed.

Heat Transfer Studies in SSHE

  • SSHEs primarily used for high viscosity products
  • Thin film operation used for evaporation, resulting in high heat transfer coefficients and reduced fouling.
  • Residence Time Distribution (RTD) analysed related to product quality and heat damage
  • Various methods for determining RTD: optical methods, magnetic particles, MRI, chemical tracers, etc.

Power Consumption in SSHE

  • Studies focused on evaluating power consumption of SSHEs during different processes, considering considerations such as blade shape, scraping angle, and blade number.

Residence Time Distribution in SSHE

  • Probability distribution describing time fluid elements spend inside equipment
  • Crucial for quality and undesirable effects like heat damage.
  • Three types: plug flow, complete mixing, and intermediate mixing.

Applications of SSHE

  • Freezing: High heat transfer rate for freezing products (e.g., ice cream, citrus concentrates)
  • Crystallization: Used in processes involving crystallization (e.g. margarine, chocolate).
  • Heating/Cooling: Versatile for heating and cooling of viscous products, especially those with suspended solids.
  • Product Manufacturing: Use in various food processing operations and product preservation

Fan and Blower Systems

  • Used for ventilation and industrial process needs in industrial settings.
  • Centrifugal fans: High pressure, medium flow rate; mostly for dirty airstreams or material handling applications
  • Axial fans: Lower pressure, high volume flow rate; ideal for applications like clean-air circulation.
  • Key selection criteria: airflow requirements, system resistance, temperature, service type, and material.

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