Scraped Surface Heat Exchangers Overview
48 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What methods did Abichandani and Sarma use to analyze the RTD of water in a scraped surface heat exchanger?

They used a saturated NaCl solution as the disturbance and measured response with a conductivity bridge at periodic intervals.

What critical observation did earlier researchers highlight regarding RTD in SSHE?

They suggested that the fastest moving particle must be used for process calculations.

How did Taeymans et al. contribute to the understanding of RTD in SSHEs?

They performed experimental RTD work on mixtures of water and calcium alginate beads, analyzing physical and fluid properties.

What did Alcairo and Zuritz discover about factors affecting the RTD curve?

<p>They found that increased particle diameter, mutator speed, and flow rate narrowed the RTD, while carrier fluid viscosity had no effect.</p> Signup and view all the answers

In their study, what unique technique did Alhamdan and Sastry use to measure RTD?

<p>They used videotaping to detect tracer particles flowing through the system.</p> Signup and view all the answers

What was the primary focus of Wang et al.'s study regarding processing conditions?

<p>They studied the influence of processing conditions on particle damage as a function of residence time distribution.</p> Signup and view all the answers

What simple technique did Abdelrahim et al. suggest for evaluating RTD in SSHE?

<p>They proposed introducing particles as a pulse for evaluating the RTD of the scraped surface heat exchanger.</p> Signup and view all the answers

Which researchers first mathematically modeled the RTD of vertical and horizontal SSHE using potato particles?

<p>Lee and Singh were the researchers who developed these mathematical models.</p> Signup and view all the answers

What are the main characteristics of radial blades in centrifugal fans?

<p>Radial blades provide high pressure with medium flow and are efficient in handling dust-laden, moist air or gases.</p> Signup and view all the answers

Identify two key selection criteria for fans and blowers.

<p>Air volume required (CFM) and system resistance are two key selection criteria for fans and blowers.</p> Signup and view all the answers

In what applications are forward curved blades typically used?

<p>Forward curved blades are used in low-pressure applications, such as HVAC systems and packaged units for clean and dust-laden air.</p> Signup and view all the answers

What factors influence the selection of fan type?

<p>Factors include air density, type of service, environment type, and temperature of operation.</p> Signup and view all the answers

How do the efficiency characteristics of radial blades compare to forward curved blades?

<p>Radial blades have lower efficiency compared to forward curved blades, which tend to have higher efficiency in low-pressure applications.</p> Signup and view all the answers

What role does the drive type play in the selection of fans?

<p>The drive type, whether direct or belt, impacts the installation, maintenance, and operational cost of the fan system.</p> Signup and view all the answers

List two characteristics distinguishing axial fans from centrifugal fans.

<p>Axial fans typically have lower pressure capabilities and are known for higher flow rates, while centrifugal fans generate higher pressure with moderate flow.</p> Signup and view all the answers

What is an important consideration regarding noise when selecting a fan?

<p>It's essential to consider the noise criteria, as they can affect the environment in which the fan operates.</p> Signup and view all the answers

What are the unique characteristics of thin film scraped surface heat exchangers that make them suitable for the food industry?

<p>Thin film SSHEs can handle viscosity variation, heat sensitivity, and foaming in process fluids.</p> Signup and view all the answers

Describe the construction of thin film scraped surface heat exchangers.

<p>Thin film SSHEs typically use a double pipe construction, with the scraping mechanism located in the inner pipe where the process fluid flows.</p> Signup and view all the answers

How do liquid full vertical scraped surface heat exchangers facilitate heat transfer?

<p>Heat transfer in liquid full vertical SSHEs is facilitated by the rotation of blades, which scrape the product off the heat transfer tube surface.</p> Signup and view all the answers

What role do spring loaded scraper blades play in thin film SSHEs?

<p>Spring loaded scraper blades in thin film SSHEs help continuously remove the processed fluid from the inner surface to enhance heat transfer.</p> Signup and view all the answers

In liquid full vertical SSHEs, how does gravity influence the movement of the product?

<p>In liquid full vertical SSHEs, gravity causes the product to fall down along the inner side of the heat transfer tube.</p> Signup and view all the answers

What is the significance of the centrifugal force in liquid full SSHEs?

<p>Centrifugal force in liquid full SSHEs throws the product back onto the heat transfer tube's surface, promoting better heat transfer.</p> Signup and view all the answers

Explain the difference between thin film and liquid full scraped surface heat exchangers.

<p>Thin film SSHEs are designed to manage complex fluid behaviors, while liquid full SSHEs rely on gravity and blade rotation for heat transfer.</p> Signup and view all the answers

What issues faced in the processing of food products can thin film SSHEs address?

<p>Thin film SSHEs can address issues such as viscosity variation, heat sensitivity, and foaming during food processing.</p> Signup and view all the answers

What is the main advantage of backward curved blades in fans?

<p>They provide high efficiency and power reduction as flow increases beyond the point of highest efficiency.</p> Signup and view all the answers

In what applications are tube-axial fans predominantly used?

<p>They are used in HVAC systems, drying processes, and exhaust systems.</p> Signup and view all the answers

What mathematical modeling approach is utilized to predict local conditions inside a heat exchanger?

<p>A mathematical modeling approach is used to predict temperature and shear conditions inside the heat exchanger.</p> Signup and view all the answers

What specific impact does rotational speed have on the heat transfer coefficient according to Chong et al. (2001)?

<p>The influence of rotational speed on the heat transfer coefficient is not directly proportional.</p> Signup and view all the answers

Describe the pressure characteristics of propeller fans.

<p>Propeller fans operate at low pressure and high flow rate, achieving peak efficiency at zero static pressure.</p> Signup and view all the answers

In which food processes are scraped-surface heat exchangers (SSHEs) commonly used for crystallization?

<p>SSHEs are used for crystallization of margarine, tempering of chocolate, and freezing of ice cream and sorbet.</p> Signup and view all the answers

How do vane-axial fans improve efficiency over traditional axial fans?

<p>They use guide vanes to direct airflow, which results in higher efficiency in high-pressure applications.</p> Signup and view all the answers

How are crystal size distribution and apparent viscosity related to product quality in SSHE applications?

<p>Crystal size distribution and apparent viscosity are determined by the operating conditions, which directly affect product quality.</p> Signup and view all the answers

What is the typical pressure rise across a fan compared to a blower?

<p>The pressure rise across a fan is usually a few millimeters of water gauge, while a blower can exceed 1000 mm of water gauge.</p> Signup and view all the answers

What effect does centrifugal force have on the operation of fans and blowers?

<p>Centrifugal force generates static pressure while causing the deflection of airflow by the blades.</p> Signup and view all the answers

What operational versatility do scraped-surface heat exchangers (SSHEs) offer to food processors?

<p>SSHEs can handle viscous products, particles, and prevent fouling, making them versatile for various food processing needs.</p> Signup and view all the answers

What role do rotating scraper blades play in the operation of scraped-surface heat exchangers?

<p>Rotating scraper blades remove deposits on the heat exchanger surface, maintaining heat transfer rates.</p> Signup and view all the answers

What distinguishes airfoil type fans from backward curved fans?

<p>Airfoil type fans provide higher efficiency and are specifically designed for clean air applications.</p> Signup and view all the answers

What principle do forward curved blades leverage to influence airflow?

<p>Forward curved blades create strong air deflections that critically influence both the flow pattern and performance.</p> Signup and view all the answers

What is the relevance of axial and rotational Reynolds numbers in the study of ice-slurry applications?

<p>They are critical in formulating the model for heat transfer in the scraped-surface heat exchanger.</p> Signup and view all the answers

Why is direct measurement of temperature and shear conditions in freezer barrels considered difficult?

<p>Direct measurement is challenging due to the complex and dynamic environment within the freezer barrel.</p> Signup and view all the answers

What are the critical factors that influence the efficacy of SSHEs in heat sterilization?

<p>The critical factors include residence time distribution of particulate matter, overall heat transfer coefficients, and potential damage to the particulates.</p> Signup and view all the answers

How do different levels of whey protein denaturation affect the texture of processed cheese?

<p>Higher levels of denaturation in whey proteins produced softer cheeses with a lower elastic modulus, while native whey proteins resulted in a denser network structure.</p> Signup and view all the answers

What results were observed with cheeses made from high levels of native versus denatured whey proteins during temperature scans?

<p>Cheeses with high levels of native whey proteins did not melt, whereas those with high levels of denatured whey proteins melted upon heating.</p> Signup and view all the answers

What microstructural differences occur in processed cheeses made with denatured whey proteins?

<p>Denatured whey proteins form large aggregates that disrupt the cheese structure, while native whey proteins create a more cohesive matrix.</p> Signup and view all the answers

List some indigenous milk products that can be manufactured using Multi-Purpose three Cylinder Thin Film Scraped Surface Heat Exchangers.

<p>Some products include basundi, kulfi mix, kheer, khoa, peda, thabdi, burfi, gajar halwa, and dhudhi halwa.</p> Signup and view all the answers

What advantages does the SSHE provide in the processing of low fat emulsion spreads and whole milk powder?

<p>SSHE enhances the chilling process and helps in maintaining the quality and shelf life of the products.</p> Signup and view all the answers

Why is it important to maintain rheological qualities in the production of indigenous milk products using SSHE?

<p>Maintaining rheological qualities ensures improved texture, consistency, and overall consumer acceptance while optimizing processing costs.</p> Signup and view all the answers

How does the use of scrapers in SSHE improve food processing outcomes?

<p>Scrapers ensure constant agitation and a thin film of product, enhancing heat transfer rates and preventing burn-on in the processing equipment.</p> Signup and view all the answers

Study Notes

Review of Literature

  • Extensive literature survey conducted to understand scraped surface heat exchangers (SSHEs) and vapour ejector systems
  • Literature review divided into sections: Scraped surface heat exchanger design, performance factors, heat transfer studies, power consumption, residence time distribution, applications, and fan/blower systems.

Scraped Surface Heat Exchanger (SSHE)

  • Double pipe construction, inner pipe for process fluid, outer pipe for cooling/heating medium
  • Rotating shaft with spring-loaded blades continuously scrap product film from inside tube wall
  • Enhances heat transfer and agitates product for homogenous mixture
  • Shaft often mounted in centre of tube, off-centre or eccentric mount recommended for viscous/sticky products

Design Aspects of SSHE

  • Jacketed cylinder with rotating rotor carrying scraper blades
  • Batch or continuous type heat exchangers
  • Batch systems typically smaller capacity
  • Continuous systems, product enters one end and exits the other
  • Two major types: Thin film SSHE and Liquid full SSHE

Factors Affecting Performance of SSHE

  • Effective Area of Heat Transfer: Higher rate directly correlated.
  • Temperature Difference: Higher difference results in higher heat transfer rate.
  • Type of Flow: Product flow (radial and axial) depends on geometry, velocity, and agitator properties. Laminar or vortex flow depending on speed.

Heat Transfer Studies in SSHE

  • SSHEs primarily used for high viscosity products
  • Thin film operation used for evaporation, resulting in high heat transfer coefficients and reduced fouling.
  • Residence Time Distribution (RTD) analysed related to product quality and heat damage
  • Various methods for determining RTD: optical methods, magnetic particles, MRI, chemical tracers, etc.

Power Consumption in SSHE

  • Studies focused on evaluating power consumption of SSHEs during different processes, considering considerations such as blade shape, scraping angle, and blade number.

Residence Time Distribution in SSHE

  • Probability distribution describing time fluid elements spend inside equipment
  • Crucial for quality and undesirable effects like heat damage.
  • Three types: plug flow, complete mixing, and intermediate mixing.

Applications of SSHE

  • Freezing: High heat transfer rate for freezing products (e.g., ice cream, citrus concentrates)
  • Crystallization: Used in processes involving crystallization (e.g. margarine, chocolate).
  • Heating/Cooling: Versatile for heating and cooling of viscous products, especially those with suspended solids.
  • Product Manufacturing: Use in various food processing operations and product preservation

Fan and Blower Systems

  • Used for ventilation and industrial process needs in industrial settings.
  • Centrifugal fans: High pressure, medium flow rate; mostly for dirty airstreams or material handling applications
  • Axial fans: Lower pressure, high volume flow rate; ideal for applications like clean-air circulation.
  • Key selection criteria: airflow requirements, system resistance, temperature, service type, and material.

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Quiz Team

Description

This quiz covers the fundamental principles of scraped surface heat exchangers (SSHEs), focusing on their design, performance factors, and applications. You'll explore key aspects such as the construction of SSHEs, the role of scraper blades, and the difference between batch and continuous systems. Test your understanding of these vital components in heat transfer technology.

More Like This

Use Quizgecko on...
Browser
Browser