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Questions and Answers
What methods did Abichandani and Sarma use to analyze the RTD of water in a scraped surface heat exchanger?
What methods did Abichandani and Sarma use to analyze the RTD of water in a scraped surface heat exchanger?
They used a saturated NaCl solution as the disturbance and measured response with a conductivity bridge at periodic intervals.
What critical observation did earlier researchers highlight regarding RTD in SSHE?
What critical observation did earlier researchers highlight regarding RTD in SSHE?
They suggested that the fastest moving particle must be used for process calculations.
How did Taeymans et al. contribute to the understanding of RTD in SSHEs?
How did Taeymans et al. contribute to the understanding of RTD in SSHEs?
They performed experimental RTD work on mixtures of water and calcium alginate beads, analyzing physical and fluid properties.
What did Alcairo and Zuritz discover about factors affecting the RTD curve?
What did Alcairo and Zuritz discover about factors affecting the RTD curve?
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In their study, what unique technique did Alhamdan and Sastry use to measure RTD?
In their study, what unique technique did Alhamdan and Sastry use to measure RTD?
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What was the primary focus of Wang et al.'s study regarding processing conditions?
What was the primary focus of Wang et al.'s study regarding processing conditions?
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What simple technique did Abdelrahim et al. suggest for evaluating RTD in SSHE?
What simple technique did Abdelrahim et al. suggest for evaluating RTD in SSHE?
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Which researchers first mathematically modeled the RTD of vertical and horizontal SSHE using potato particles?
Which researchers first mathematically modeled the RTD of vertical and horizontal SSHE using potato particles?
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What are the main characteristics of radial blades in centrifugal fans?
What are the main characteristics of radial blades in centrifugal fans?
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Identify two key selection criteria for fans and blowers.
Identify two key selection criteria for fans and blowers.
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In what applications are forward curved blades typically used?
In what applications are forward curved blades typically used?
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What factors influence the selection of fan type?
What factors influence the selection of fan type?
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How do the efficiency characteristics of radial blades compare to forward curved blades?
How do the efficiency characteristics of radial blades compare to forward curved blades?
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What role does the drive type play in the selection of fans?
What role does the drive type play in the selection of fans?
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List two characteristics distinguishing axial fans from centrifugal fans.
List two characteristics distinguishing axial fans from centrifugal fans.
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What is an important consideration regarding noise when selecting a fan?
What is an important consideration regarding noise when selecting a fan?
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What are the unique characteristics of thin film scraped surface heat exchangers that make them suitable for the food industry?
What are the unique characteristics of thin film scraped surface heat exchangers that make them suitable for the food industry?
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Describe the construction of thin film scraped surface heat exchangers.
Describe the construction of thin film scraped surface heat exchangers.
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How do liquid full vertical scraped surface heat exchangers facilitate heat transfer?
How do liquid full vertical scraped surface heat exchangers facilitate heat transfer?
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What role do spring loaded scraper blades play in thin film SSHEs?
What role do spring loaded scraper blades play in thin film SSHEs?
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In liquid full vertical SSHEs, how does gravity influence the movement of the product?
In liquid full vertical SSHEs, how does gravity influence the movement of the product?
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What is the significance of the centrifugal force in liquid full SSHEs?
What is the significance of the centrifugal force in liquid full SSHEs?
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Explain the difference between thin film and liquid full scraped surface heat exchangers.
Explain the difference between thin film and liquid full scraped surface heat exchangers.
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What issues faced in the processing of food products can thin film SSHEs address?
What issues faced in the processing of food products can thin film SSHEs address?
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What is the main advantage of backward curved blades in fans?
What is the main advantage of backward curved blades in fans?
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In what applications are tube-axial fans predominantly used?
In what applications are tube-axial fans predominantly used?
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What mathematical modeling approach is utilized to predict local conditions inside a heat exchanger?
What mathematical modeling approach is utilized to predict local conditions inside a heat exchanger?
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What specific impact does rotational speed have on the heat transfer coefficient according to Chong et al. (2001)?
What specific impact does rotational speed have on the heat transfer coefficient according to Chong et al. (2001)?
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Describe the pressure characteristics of propeller fans.
Describe the pressure characteristics of propeller fans.
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In which food processes are scraped-surface heat exchangers (SSHEs) commonly used for crystallization?
In which food processes are scraped-surface heat exchangers (SSHEs) commonly used for crystallization?
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How do vane-axial fans improve efficiency over traditional axial fans?
How do vane-axial fans improve efficiency over traditional axial fans?
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How are crystal size distribution and apparent viscosity related to product quality in SSHE applications?
How are crystal size distribution and apparent viscosity related to product quality in SSHE applications?
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What is the typical pressure rise across a fan compared to a blower?
What is the typical pressure rise across a fan compared to a blower?
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What effect does centrifugal force have on the operation of fans and blowers?
What effect does centrifugal force have on the operation of fans and blowers?
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What operational versatility do scraped-surface heat exchangers (SSHEs) offer to food processors?
What operational versatility do scraped-surface heat exchangers (SSHEs) offer to food processors?
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What role do rotating scraper blades play in the operation of scraped-surface heat exchangers?
What role do rotating scraper blades play in the operation of scraped-surface heat exchangers?
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What distinguishes airfoil type fans from backward curved fans?
What distinguishes airfoil type fans from backward curved fans?
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What principle do forward curved blades leverage to influence airflow?
What principle do forward curved blades leverage to influence airflow?
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What is the relevance of axial and rotational Reynolds numbers in the study of ice-slurry applications?
What is the relevance of axial and rotational Reynolds numbers in the study of ice-slurry applications?
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Why is direct measurement of temperature and shear conditions in freezer barrels considered difficult?
Why is direct measurement of temperature and shear conditions in freezer barrels considered difficult?
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What are the critical factors that influence the efficacy of SSHEs in heat sterilization?
What are the critical factors that influence the efficacy of SSHEs in heat sterilization?
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How do different levels of whey protein denaturation affect the texture of processed cheese?
How do different levels of whey protein denaturation affect the texture of processed cheese?
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What results were observed with cheeses made from high levels of native versus denatured whey proteins during temperature scans?
What results were observed with cheeses made from high levels of native versus denatured whey proteins during temperature scans?
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What microstructural differences occur in processed cheeses made with denatured whey proteins?
What microstructural differences occur in processed cheeses made with denatured whey proteins?
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List some indigenous milk products that can be manufactured using Multi-Purpose three Cylinder Thin Film Scraped Surface Heat Exchangers.
List some indigenous milk products that can be manufactured using Multi-Purpose three Cylinder Thin Film Scraped Surface Heat Exchangers.
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What advantages does the SSHE provide in the processing of low fat emulsion spreads and whole milk powder?
What advantages does the SSHE provide in the processing of low fat emulsion spreads and whole milk powder?
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Why is it important to maintain rheological qualities in the production of indigenous milk products using SSHE?
Why is it important to maintain rheological qualities in the production of indigenous milk products using SSHE?
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How does the use of scrapers in SSHE improve food processing outcomes?
How does the use of scrapers in SSHE improve food processing outcomes?
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Study Notes
Review of Literature
- Extensive literature survey conducted to understand scraped surface heat exchangers (SSHEs) and vapour ejector systems
- Literature review divided into sections: Scraped surface heat exchanger design, performance factors, heat transfer studies, power consumption, residence time distribution, applications, and fan/blower systems.
Scraped Surface Heat Exchanger (SSHE)
- Double pipe construction, inner pipe for process fluid, outer pipe for cooling/heating medium
- Rotating shaft with spring-loaded blades continuously scrap product film from inside tube wall
- Enhances heat transfer and agitates product for homogenous mixture
- Shaft often mounted in centre of tube, off-centre or eccentric mount recommended for viscous/sticky products
Design Aspects of SSHE
- Jacketed cylinder with rotating rotor carrying scraper blades
- Batch or continuous type heat exchangers
- Batch systems typically smaller capacity
- Continuous systems, product enters one end and exits the other
- Two major types: Thin film SSHE and Liquid full SSHE
Factors Affecting Performance of SSHE
- Effective Area of Heat Transfer: Higher rate directly correlated.
- Temperature Difference: Higher difference results in higher heat transfer rate.
- Type of Flow: Product flow (radial and axial) depends on geometry, velocity, and agitator properties. Laminar or vortex flow depending on speed.
Heat Transfer Studies in SSHE
- SSHEs primarily used for high viscosity products
- Thin film operation used for evaporation, resulting in high heat transfer coefficients and reduced fouling.
- Residence Time Distribution (RTD) analysed related to product quality and heat damage
- Various methods for determining RTD: optical methods, magnetic particles, MRI, chemical tracers, etc.
Power Consumption in SSHE
- Studies focused on evaluating power consumption of SSHEs during different processes, considering considerations such as blade shape, scraping angle, and blade number.
Residence Time Distribution in SSHE
- Probability distribution describing time fluid elements spend inside equipment
- Crucial for quality and undesirable effects like heat damage.
- Three types: plug flow, complete mixing, and intermediate mixing.
Applications of SSHE
- Freezing: High heat transfer rate for freezing products (e.g., ice cream, citrus concentrates)
- Crystallization: Used in processes involving crystallization (e.g. margarine, chocolate).
- Heating/Cooling: Versatile for heating and cooling of viscous products, especially those with suspended solids.
- Product Manufacturing: Use in various food processing operations and product preservation
Fan and Blower Systems
- Used for ventilation and industrial process needs in industrial settings.
- Centrifugal fans: High pressure, medium flow rate; mostly for dirty airstreams or material handling applications
- Axial fans: Lower pressure, high volume flow rate; ideal for applications like clean-air circulation.
- Key selection criteria: airflow requirements, system resistance, temperature, service type, and material.
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Description
This quiz covers the fundamental principles of scraped surface heat exchangers (SSHEs), focusing on their design, performance factors, and applications. You'll explore key aspects such as the construction of SSHEs, the role of scraper blades, and the difference between batch and continuous systems. Test your understanding of these vital components in heat transfer technology.