SCADA System Fundamentals and Signals

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Questions and Answers

What is the primary function of a SCADA system?

  • To facilitate communication between industrial workers
  • To monitor and control industrial processes (correct)
  • To replace traditional manufacturing methods
  • To enhance product quality in pharmaceutical production

Which of the following signals provides a binary ON or OFF input to a SCADA system?

  • Discrete Output
  • Discrete Input (correct)
  • Analog Input
  • Analog Output

What type of signals reflect continuous change in monitored parameters such as temperature and pressure?

  • Discrete Input signals
  • Analog Output signals
  • Analog Input signals (correct)
  • Discrete Output signals

Which of the following is NOT a common application for SCADA systems?

<p>Personal computer gaming (A)</p> Signup and view all the answers

What device allows an Operator to interface with a SCADA system?

<p>OIT – Operator Interface Terminal (B)</p> Signup and view all the answers

What is the typical screen size range for OIT displays in SCADA systems?

<p>4 inches to 14 inches (B)</p> Signup and view all the answers

Which of the following is a characteristic of Analog signals in a SCADA system?

<p>They have a continuous value range (A)</p> Signup and view all the answers

Which statement accurately describes the unique language of SCADA technology?

<p>It includes distinct terms and equipment specific to Industrial Control Systems (A)</p> Signup and view all the answers

What is a primary function of a Variable Frequency Drive (VFD)?

<p>Power motors driving pumps and fans (A)</p> Signup and view all the answers

Which of the following is NOT a typical signal generated by a VFD?

<p>Temperature Control (Analog) (D)</p> Signup and view all the answers

What is the role of a Programmable Automation Controller (PAC) compared to a traditional PLC?

<p>It operates better with Ethernet networks (D)</p> Signup and view all the answers

What programming language did the first PLCs use that mimicked wiring diagrams?

<p>Relay Ladder Logic (D)</p> Signup and view all the answers

Which standard specifies five programming styles for PLCs?

<p>IEC 61131 (B)</p> Signup and view all the answers

What distinguishes high-end PLCs from smaller PLCs?

<p>High-end PLCs can handle multiple racks of IO modules (C)</p> Signup and view all the answers

Which of the following programming options cannot typically be used with PLCs?

<p>HTML (A)</p> Signup and view all the answers

Why can't PLCs be mounted on walls without protection?

<p>They need protection from environmental conditions (C)</p> Signup and view all the answers

What frequency range is classified as Licensed VHF?

<p>132-174 MHz (A)</p> Signup and view all the answers

Which of the following characteristics apply to Unlicensed Spread Spectrum?

<p>Requires no licensing (C), Frequency at 900 MHz (D)</p> Signup and view all the answers

What is a primary advantage of placing the radio unit close to the antenna?

<p>Reduces signal loss through the cable (C)</p> Signup and view all the answers

What type of antenna provides 360 degrees of transmission?

<p>Omni Antenna (D)</p> Signup and view all the answers

What distinguishes a SCADA system from a DCS system?

<p>SCADA is event driven and operator concentric, whereas DCS is process state driven. (A)</p> Signup and view all the answers

Which statement is true regarding the control approach of SCADA systems?

<p>Control is normally automated and can be executed from a central computer or remotely. (D)</p> Signup and view all the answers

For what purpose are frequencies in the 2.4 GHz and 5.8 GHz ranges primarily used?

<p>Transmitting data like video signals (D)</p> Signup and view all the answers

What is a primary characteristic of a DCS system's operation?

<p>It operates based on the present and past states of process variables. (C)</p> Signup and view all the answers

Which antenna type is designed for directional transmission?

<p>YAGI Antenna (B)</p> Signup and view all the answers

What is the main advantage of using radios in SCADA systems as stated?

<p>They eliminate the need for conduits and wires. (B)</p> Signup and view all the answers

What is one potential application of radios in SCADA systems?

<p>Wireless IO for field devices (D)</p> Signup and view all the answers

Why are events and alarm lists considered of major importance to operators using SCADA systems?

<p>They help the operator respond to real-time changes in state. (C)</p> Signup and view all the answers

What is a common issue with radio link transmission related to antenna connection?

<p>Signal power loss through cables (C)</p> Signup and view all the answers

How does DCS respond when a process deviates from set parameters?

<p>It adjusts the parameter value to maintain control without notifying the operator. (D)</p> Signup and view all the answers

Which of the following is NOT a method for communication in SCADA systems?

<p>Infrared Communication (C)</p> Signup and view all the answers

Why have Ethernet protocols gained popularity in SCADA systems?

<p>They offer compatibility with IT department standards. (C)</p> Signup and view all the answers

What is typically a drawback of DCS software's operation compared to SCADA systems?

<p>DCS operations are generally run sequentially, not event-driven. (A)</p> Signup and view all the answers

What should designers consider first when establishing a SCADA system?

<p>The communication protocol to be used. (C)</p> Signup and view all the answers

What happens if a point toggles between scans in a DCS system?

<p>The toggled state will not be detected by the DCS. (A)</p> Signup and view all the answers

Which of these protocols is considered one of the original protocols used in SCADA systems?

<p>MODBUS RTU (C)</p> Signup and view all the answers

What is a common limitation of filtering in DCS systems compared to SCADA systems?

<p>DCS system filtering is not as complex and flexible as in SCADA systems. (D)</p> Signup and view all the answers

What scenario might lead to the use of satellite communication in SCADA systems?

<p>In mountainous terrain with no cable access. (B)</p> Signup and view all the answers

Which protocol is designed specifically for controlling devices in industrial contexts, as mentioned?

<p>DEVICENET (B)</p> Signup and view all the answers

What role do protocols serve in SCADA systems?

<p>They serve as the communication language for devices. (D)</p> Signup and view all the answers

What is the primary purpose of SCADA HMI software?

<p>To provide interfaces for operators in daily operations (B)</p> Signup and view all the answers

Which of the following is NOT mentioned as a fundamental feature of SCADA systems?

<p>User interface design (C)</p> Signup and view all the answers

What type of data representation is trending in SCADA systems?

<p>Data spread over time and shown in a graph (A)</p> Signup and view all the answers

What does the acronym HMI stand for in the context of SCADA systems?

<p>Human Machine Interface (D)</p> Signup and view all the answers

Which component generally facilitates communication within a SCADA system?

<p>Communication Interface (A)</p> Signup and view all the answers

What is the significance of documentation in SCADA HMI software?

<p>It helps with maintenance and regulatory reporting. (B)</p> Signup and view all the answers

Which of the following capabilities has enhanced as electronics and communications have improved within SCADA systems?

<p>Overall capabilities and efficiency (B)</p> Signup and view all the answers

Which of these is a common Human Machine Interface software used in SCADA systems?

<p>Trihedral Engineering VT-Scada (A)</p> Signup and view all the answers

Flashcards

SCADA System

A computer-based control system that monitors and controls industrial processes in the physical world.

Discrete Input (DI)

A digital signal providing an ON or OFF input to a SCADA system.

Discrete Output (DO)

A digital signal that provides a response from the SCADA system.

Analog Input (AI)

A continuous signal reflecting changes in monitored parameters like temperature or pressure.

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Analog Output (AO)

A continuous signal representing the SCADA system's output command.

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OIT (Operator Interface Terminal)

A local interface for accessing a SCADA system, often in remote locations.

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HMI (Human Machine Interface)

A system for operators to interact with the SCADA system.

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SCADA Signals

DI (Discrete Input), DO (Discrete Output), AI (Analog Input), and AO (Analog Output) are fundamental signals that a SCADA System uses.

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SCADA System

A supervisory control and data acquisition system that is event-driven and operator-centric, focusing on data gathering and remote control.

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DCS System

A distributed control system that is process-state driven, locally controlled, and automatically responds to maintain predefined parameters.

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Event-Driven System

A system that primarily responds to changes in state (events) rather than continuous monitoring.

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Process-State Driven System

A system that continuously monitors and regulates the state of a process to maintain set parameters.

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Change of State

A significant variation in the condition or status of a system or process that triggers responses in a SCADA system.

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PLC Protocol

A method for a particular Programmable Logic Controller to communicate with other devices, often scanning for changes.

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Operator-Centric

A system design where the operator, or human monitoring, plays a crucial role in taking action.

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Process Variable

Measurable aspects of a process being monitored/controlled within a DCS.

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Variable Frequency Drive (VFD)

A field device that interfaces with SCADA systems to control process outputs, typically for motors powering pumps and fans.

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PLC (Programmable Logic Controller)

A versatile controller used to automate various tasks from nuclear plants to small systems, often including multiple IO modules, communication modules, and redundant configurations.

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PAC (Programmable Automation Controller)

An advanced PLC with a computer processor, enabling better Ethernet network integration.

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PLC Programming Languages

PLC programming can use various methods, including Relay Ladder Logic, Function Block Diagram, Structure Text, Instruction List, and Sequential Function Chart. Some PLC's may also have support for C++ or Basic.

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Relay Ladder Logic

An early PLC programming language, mimicking electrical wiring diagrams.

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IEC 61131

An international standard specifying five different types of programming languages used in PLC's.

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VFD Signals

Analog signals for speed indication and control, and discrete signals for status like running, fault, or start command.

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Small PLC configurations

May only include discrete signals and function as intelligent relays, usually are not expandable to add more inputs/outputs and have simple programming.

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VHF Frequency Range

Licensed radio frequency band, typically 132-174 MHz and 400 MHz frequencies.

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UHF Frequency Range

Licensed radio frequency band, typically 380-512 MHz, suitable for data transmission.

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Spread Spectrum Frequency

Unlicensed radio frequency, typically 900 MHz.

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Wireless IO

A two-radio system that transmits signals, specifically discrete or analog data from field devices to PLC's.

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YAGI Antenna

Directional antenna used for focused signal transmission.

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Omni Antenna

Antenna that sends signals in all directions (360 degrees).

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High Frequency Radio

Frequencies like 2.4 GHz and 5.8 GHz, allowing for transmission of large amounts of data like video signals.

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Radio Transmission Power Limitation

Transmission power is affected by the cable connecting the radio to the antenna.

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SCADA Protocols

Methods used to send data between SCADA system components.

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Ethernet in SCADA

Using Ethernet for communication in SCADA systems, reducing the need for special cables.

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Radio Pairing

Two radios working together, only communicating with each other, eliminating wired connections.

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Communication Protocols (Examples)

Specific methods for exchanging data (e.g., MODBUS, Ethernet, ControlNET).

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Satellite Communication

Using satellites for communication in remote areas, where radio or cable is unavailable.

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Fieldbus

A type of serial communication protocol specifically used in industrial settings.

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Cellular Communication

Using cellular networks (e.g., PCS, CDPD) for SCADA communication.

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Protocol Selection

Choosing the best communication method for a specific SCADA system based on needs.

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SCADA HMI

Software allowing operators to interact with a SCADA system, focusing on graphics and control

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Trending

Graphically displaying data over time to analyze patterns and improvements in a process

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Data Logging/History

Recording and storing data from a SCADA system for future analysis and reference.

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Alarm Annunciation

System alerts and notifications of important events or exceeding limits in a SCADA system.

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High-Level Optimization Strategies

Methods for improving efficiency and productivity by analyzing data in a SCADA system

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Computer Hardware

Physical components (like computers and UPS or Uninterruptible Power Supplies) in a SCADA system.

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Communication Interface

Hardware (like radio or modem) that allows data transfer in a SCADA system.

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Pump Discrepancy

Significant changes in pump activity detected by a SCADA system

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Study Notes

SCADA System Fundamentals

  • SCADA systems are Industrial Control Systems (ICS)
  • They monitor and control industrial processes
  • Found in manufacturing, oil, pharmaceuticals, energy, and water treatment
  • Ideal for large datasets, remote locations, or fast-paced processes

SCADA System Signals

  • DI (Discrete Input): ON/OFF signals (digital)
  • DO (Discrete Output): Controls equipment with ON/OFF states
  • AI (Analog Input): Continuous signals, like temperature or pressure
  • AO (Analog Output): continuous signals used to control process parameters

SCADA System Data Gathering

  • OIT (Operator Interface Terminal): Local interface, smaller displays
  • HMI (Human Machine Interface): Centralized interface, larger displays, more information, often use animation/annunciation
  • PLC (Programmable Logic Controller): Gathers data from instruments, converts information for computer programs, high-speed communication
  • RTU (Remote Telemetry Unit): Gathers data, transmits to central processor, functions as a data logger.
  • PAC (Programmable Automation Controller): Newer PLC version, computer-like processors, better with Ethernet networks, can control local processes.

SCADA System Types

  • SCADA: Monitoring and/or Control, central computer for data, onsite/remote hardware
  • DCS (Distributed Control System): Monitoring and/or Control, central computer for data, onsite/remote hardware, event-driven, operator-centric, locally automatic control.

SCADA System Components

  • Field Instruments: Limit switches, pushbuttons, float switches, flow switches, relay contacts, selector switches
  • PLC/RTU (Programmable Logic Controller/Remote Telemetry Unit): Central component for controlling systems
  • Communications Link: Open or proprietary standards
  • Central Computer Station: Includes HMI software, displays information for large systems.

SCADA Communication

  • Radios: Common communication, licensed or unlicensed frequency bands (VHF, UHF, unlicensed spread spectrum) for long distances. Weather dependent signal strength.
  • Ethernet: Increasingly popular, allows communication with other equipment like PLCs, VFDs.
  • Serial communication: (Fieldbus, ControlNET, Modbus RTU) used previously, still frequently used in current systems. Other communication systems include: Cellular, Telephone Lines, Wireless Internet, DSL Broadband, Fiber Optic, Satellite.

SCADA System High-Level Interface

  • SCADA Fundamentals: Basic operational displays and information
  • Alarm Annunciation: Notifies users when something is off-normal/an issue, helps to minimize disruptions.
  • Remote Control: Operators can control remote equipment from the central location.
  • Trending: Data over time (graphical display)
  • Data Logging/History: records, stores, and manages data over time.
  • Alarming: Detection and generation of warnings
  • Reporting: Generates reports (critical data analysis)
  • Security: Controls access and integrity of the system.
  • High-Level Optimization: Strategies improve efficiency and production.
  • Auto-Dialer/Pager: Notifies operators of critical events.
  • Remote Monitoring: The system monitors critical values and events in remote locations in real-time.

SCADA System Graphics (Specific to Industrial Processes)

  • Graphics/Displays allow quick monitoring of critical systems operation parameters.
  • Trends are presented in helpful graphs to aid in analyzing production rates, process parameters.
  • Documentation is crucial to aid in system maintenance/understanding any issues impacting operation/production.

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