Saw Blade Types and Features

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Questions and Answers

What is one primary reason for emphasizing safety in the workplace?

  • To improve employee morale
  • To prevent serious injuries due to hazards (correct)
  • To comply with governmental regulations
  • To enhance productivity levels

Which type of cast iron is known for its ability to be shaped and manipulated into different forms?

  • Spheroidal-graphite cast iron
  • Grey cast iron
  • Die-casting alloys
  • Malleable cast iron (correct)

Which of the following is NOT typically associated with aluminum and its alloys?

  • Low melting point (correct)
  • Excellent corrosion resistance
  • High thermal conductivity
  • High strength-to-weight ratio

Which of the following aspects does NOT fall under the applications of die-casting alloys?

<p>High-stress structural components (D)</p> Signup and view all the answers

What is a significant benefit of using aluminum in various applications?

<p>It is easily weldable (D)</p> Signup and view all the answers

What is the primary advantage of a bimetallic blade compared to an all-hard blade?

<p>It possesses enhanced flexibility and unbreakable qualities. (A)</p> Signup and view all the answers

Which type of cold chisel is designed specifically for creating narrow grooves and keyways?

<p>Cross-cut chisel (C)</p> Signup and view all the answers

What angle is the cutting edge of a flat cold chisel typically ground to?

<p>60° (B)</p> Signup and view all the answers

In order to prevent distortion when using a cold chisel on a sheet material, what is the recommended practice?

<p>Ensure the sheet is properly supported. (C)</p> Signup and view all the answers

What characteristic of a cold chisel's cutting end distinguishes it from the opposite end?

<p>It is not hardened to absorb hammer strikes. (C)</p> Signup and view all the answers

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Study Notes

Blade Types

  • Flexible blades feature hard teeth, making them virtually unbreakable, ideal for inexperienced users or awkward sawing positions.
  • Bimetallic blades consist of a high-speed steel cutting strip joined to a flexible alloy-steel back, offering durability and fast-cutting capabilities with shatterproof properties.

Cold Chisels

  • Cold chisels, made from high-carbon steel, are hardened and tempered at the cutting end for optimal performance.
  • The striking end remains untempered to absorb hammer blows without chipping.

Classification of Cold Chisels

  • Flat Cold Chisel:
    • Has a broad flat point for cutting thin sheet metal, removing rivet heads, or splitting corroded nuts.
    • Ground to an angle of approximately 60 degrees.
  • Cross-Cut Cold Chisel:
    • Features a narrower point for cutting keyways, narrow grooves, and small holes in sheet metal.

Using Cold Chisels

  • Proper support is essential when using a cold chisel to prevent distorting the metal.
  • Small sheets should be held in a vice, while larger sheets can be supported with two clamped metal bars.

Safety at the Workplace

  • Workplace safety is crucial due to the various hazards that can cause serious injuries.
  • Emphasis on the need for better safety practices is highlighted as change has been slow.

ISO Metric Thread

  • Based on a 60° triangular form, offers coarse and fine pitches.
  • Designated by "M" followed by diameter and pitch in millimeters (e.g., M16 × 2.0). Absence of pitch indicates a coarse thread.

Locking Devices

  • Systems to prevent bolt loosening include:
    • Self-locking screws and bolts
    • Locking nuts
    • Locking washers
    • Circlips

Riveting

  • Riveting is favored for its speed, simplicity, and low cost for fastening, particularly in permanent joints.
  • Light riveting utilizes high-speed machines for efficiency, especially on assemblies that do not require regular disassembly.

Types of Rivets

  • Rivets are available in materials such as steel, brass, copper, and aluminum.
  • Solid Rivets: Strong and require substantial force to form the end (clinching); used in applications where high forces won't damage materials.
  • Tubular Rivets: Designed for applications needing lighter clinching forces, offering the advantages of solid rivets with easier forming capabilities.

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