Safety Regulations in Lifting Equipment
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Questions and Answers

What is the primary duty of manufacturers and importers placing equipment on the market in the EU?

  • To design, build, and supply equipment that is safe (correct)
  • To issue advertising materials
  • To design equipment that is visually appealing
  • To maximize profits

    • Lifting equipment must sustain a static overload of 1.5 x WLL for manually operated machines.

    True

    What is the purpose of Harmonised European Standards?

    To ensure products meet the Essential Health and Safety Requirements.

    Lifting machines must supply instructions for care and safe use, maintenance, and ___ use.

    <p>installations</p> Signup and view all the answers

    Match the following regulations with their primary focus:

    <p>PUWER = Provision and Use of Work Equipment Regulations LOLER = Lifting Operations and Lifting Equipment Regulations Machinery Directive = Regulation of machinery safety standards CE Marking = Indication of conformity with safety requirements</p> Signup and view all the answers

    According to PUWER, what must an employer ensure regarding work equipment?

    <p>It meets any Essential Health and Safety Requirements.</p> Signup and view all the answers

    Which of the following is a requirement under the LOLER regulations?

    <p>Marking the safe working load (SWL)</p> Signup and view all the answers

    What does the acronym EHSRs stand for?

    <p>Essential Health and Safety Requirements</p> Signup and view all the answers

    What is the maximum period for a thorough examination of lifting accessories according to LOLER?

    <p>6 months</p> Signup and view all the answers

    A Competent Person is required to notify the employer of any defect in the lifting equipment that could become a danger.

    <p>True</p> Signup and view all the answers

    What must an employer do when notified of an imminent risk regarding lifting equipment?

    <p>Ensure that the lifting equipment is not used until the defect is rectified.</p> Signup and view all the answers

    How long should the EC Declaration of Conformity be kept by an employer for lifting equipment?

    <p>For as long as they operate the lifting equipment</p> Signup and view all the answers

    Which of the following is not a requirement of the Manual Handling Operations Regulations 1992?

    <p>Avoid using lifting equipment</p> Signup and view all the answers

    Working at height is one of the biggest causes of fatalities in the workplace.

    <p>True</p> Signup and view all the answers

    What should be done before working at height?

    <p>Assess the risks involved.</p> Signup and view all the answers

    Which group is primarily subject to the Electricity at Work Regulations?

    <p>Employers and the self-employed</p> Signup and view all the answers

    The regulations encourage the introduction of lifting appliances where the risks are _____ or if the operation can be made safer.

    <p>high</p> Signup and view all the answers

    Match the following standards with their description:

    <p>BS EN 13001 = Design of Cranes – General Design ISO 9927 = Cranes – Inspection – General BS 7121-2-7: 2012 = OTC – Inspection, Maintenance and Thorough Examination BS EN 13411 = Terminations for Steel Wire Ropes</p> Signup and view all the answers

    What is the moral responsibility of employers concerning health and safety?

    <p>Employers must ensure appropriate working conditions are provided.</p> Signup and view all the answers

    What are the potential impacts of unsafe working conditions?

    <p>All of the above</p> Signup and view all the answers

    What is one of the duties of an examiner of lifting equipment?

    <p>Familiarize themselves with the national regulations where they operate.</p> Signup and view all the answers

    The Health and Safety at Work Act 1974 specifically names certain hazardous substances.

    <p>False</p> Signup and view all the answers

    Which Act applies to all sectors concerning health and safety?

    <p>Health and Safety at Work etc. Act 1974</p> Signup and view all the answers

    What is one main purpose of the Health and Safety at Work Act?

    <p>To secure the health, safety and welfare of persons at work.</p> Signup and view all the answers

    What is required from employers under the Management of Health and Safety at Work Regulations 1992?

    <p>Provide quality training</p> Signup and view all the answers

    Define 'Hazard' in the context of workplace safety.

    <p>A hazard is something (object or situation) that has the potential to cause harm.</p> Signup and view all the answers

    What are the 5 steps involved in Risk Assessment?

    <p>Identify hazards, decide who might be harmed and how, evaluate risks, record findings, review assessment.</p> Signup and view all the answers

    Match the following terms with their definitions:

    <p>Hazard = Something that has the potential to cause harm Risk = The likelihood that harm will occur from a hazard Control measures = Steps taken to eliminate or mitigate risks</p> Signup and view all the answers

    The Machinery Directive is aimed at introducing __________ requirements throughout the European community.

    <p>common safety</p> Signup and view all the answers

    What does the term 'Competent Person' refer to?

    <p>A person with the necessary knowledge, experience, training, skill and ability to perform certain duties.</p> Signup and view all the answers

    Which type of hoist chain is suitable for power driven hoists with high chain speeds and wear resistance?

    <p>Type DAT</p> Signup and view all the answers

    What must be ensured about the chain to engage the load wheel correctly?

    <p>The chain must be under tension.</p> Signup and view all the answers

    How often should a chain be visually inspected during very heavy service?

    <p>Every day</p> Signup and view all the answers

    Case hardened chains are suitable for portable manually operated hoists.

    <p>False</p> Signup and view all the answers

    Chains should be cleaned without using strong __________ or acids.

    <p>alkalis</p> Signup and view all the answers

    What criteria should be followed when measuring elongation in load chains?

    <p>2% increase in length over a minimum of 5 links.</p> Signup and view all the answers

    Match the following grades of hoist chain with their applications:

    <p>Type T = Manually operated hoists Type DAT = High speed power driven hoists Type DT = Abrasive conditions</p> Signup and view all the answers

    Stretch in a load chain is the same as elongation.

    <p>False</p> Signup and view all the answers

    What is a sign that a load chain might need to be rejected?

    <p>Visible distortion</p> Signup and view all the answers

    What type of core is made from either natural or synthetic fibres?

    <p>Fibre core</p> Signup and view all the answers

    Which type of wire rope construction provides a better wearing surface?

    <p>Lang's lay</p> Signup and view all the answers

    What is the undesirable characteristic of all six strand ropes when load is applied?

    <p>They untwist</p> Signup and view all the answers

    What type of rope can overcome the tendency of six strand ropes to untwist?

    <p>Multi-strand rope</p> Signup and view all the answers

    The 17 x 7 (1-6) rope has an outer layer of 6 strands.

    <p>False</p> Signup and view all the answers

    What is the construction of a 17 x 7 (1-6) rope?

    <p>11 strands/6 strands/1 strand all 7 wire 1-6</p> Signup and view all the answers

    What advantages does compacted rope provide?

    <p>Increased strength</p> Signup and view all the answers

    BS EN 12385 uses the symbol 'U' to denote ___ finish.

    <p>uncoated or bright</p> Signup and view all the answers

    Which standard should be referred to for the discard criteria of wire ropes?

    <p>BS ISO 4309</p> Signup and view all the answers

    Which factors should be considered in the examination of wire ropes?

    <p>Nature and number of broken wires</p> Signup and view all the answers

    Broken wires in a rope usually occur at the internal surface of rotation-resistant ropes.

    <p>True</p> Signup and view all the answers

    Match the rope types with their characteristics:

    <p>17 x 7 (1-6) = 11 strands outer layer over 6 strands Compacted Rope = Increased strength and stability Rotation-Resistant Rope = Minimal twisting under load Multi-Strand Rope = Prevents untwisting</p> Signup and view all the answers

    Employers have a moral responsibility to ensure appropriate working conditions are provided.

    <p>True</p> Signup and view all the answers

    What are the three main reasons to assess and manage risk?

    <p>Human Harm, Legal Effects, Economic Effects</p> Signup and view all the answers

    What does HSWA stand for?

    <p>Health and Safety at Work Act</p> Signup and view all the answers

    Match the following terms with their definitions:

    <p>Hazard = Something that has the potential to cause harm Danger = Liability or exposure to harm Likelihood = How likely is it that someone could be harmed by the hazard? Severity = How severe would the accident be if the potential for harm occurred?</p> Signup and view all the answers

    The main purposes of the Health and Safety at Work Act are to secure health, safety, and welfare of persons at work and to protect other people from hazards arising from ______.

    <p>work</p> Signup and view all the answers

    What is the definition of a 'Competent Person' according to LEEA?

    <p>A person with necessary knowledge, experience, training, skill, and ability to perform the specific duty.</p> Signup and view all the answers

    Employers are solely responsible for health and safety in the workplace.

    <p>False</p> Signup and view all the answers

    Risk is the likelihood that harm from the hazard is realized and is calculated as: Net Result (Risk) = ______ x ______.

    <p>Likelihood, Severity</p> Signup and view all the answers

    Which of the following is a duty of the employer under the Health and Safety at Work Act?

    <p>Safe place of work</p> Signup and view all the answers

    What is the purpose of the European Machinery Directive?

    <p>To introduce common safety requirements and remove barriers to trade across member states.</p> Signup and view all the answers

    What should a person making a thorough examination notify the employer about?

    <p>Any defect in the lifting equipment which in his opinion is or could become a danger to persons.</p> Signup and view all the answers

    What is the maximum duration a thorough examination report for lifting accessories should be kept?

    <p>Two years</p> Signup and view all the answers

    An employer must not use lifting equipment that has an imminent risk of serious personal injury until it is rectified.

    <p>True</p> Signup and view all the answers

    What is required under the Manual Handling Operations Regulations 1992?

    <p>Assessment of lifting operations</p> Signup and view all the answers

    What should be avoided when working at height?

    <p>Work at height where it is reasonably practicable to do so.</p> Signup and view all the answers

    Which of the following is NOT a part of the Do's when working at height?

    <p>Rest a ladder against weak surfaces</p> Signup and view all the answers

    What do the Electricity at Work Regulations require from employees?

    <p>To cooperate with their employer and comply with safety regulations.</p> Signup and view all the answers

    The Electromagnetic Compatibility Directive aims to prevent __________ between electrical equipment.

    <p>interference</p> Signup and view all the answers

    Which of the following is a required action when using second-hand or borrowed lifting equipment?

    <p>Ensure it has a current examination report</p> Signup and view all the answers

    What is the standard that should be followed for the thorough examination of Overhead Travelling Cranes in the UK?

    <p>BS 7121-2-7: 2012</p> Signup and view all the answers

    Which type of hoist chain is suitable for power driven hoists used in abrasive conditions?

    <p>Type DT</p> Signup and view all the answers

    Case hardened chains are suitable for portable manually operated hoists.

    <p>False</p> Signup and view all the answers

    What should be checked during frequent inspections of hoist chains?

    <p>Damage or deterioration</p> Signup and view all the answers

    Inspection intervals for moderate service should be every ______.

    <p>2 weeks</p> Signup and view all the answers

    How often should a hoist undergo periodic inspections in light service?

    <p>Yearly</p> Signup and view all the answers

    What is the rejection value for elongation of load chains?

    <p>2% increase in length over 5 links</p> Signup and view all the answers

    Stretch in a load chain is permissible.

    <p>False</p> Signup and view all the answers

    Match the types of wire rope with their definitions:

    <p>FC = Fibre Core WSC = Wire Stranded Core Seale = Parallel Lay Strand Warrington = Alternating Large and Small Wires</p> Signup and view all the answers

    What is the purpose of a chain collector box or bag?

    <p>To manage slack chain and ensure proper drainage.</p> Signup and view all the answers

    What is the consequence of allowing a twisted link to enter the load wheel?

    <p>Disastrous consequences</p> Signup and view all the answers

    Which rope construction helps prevent spinning under load?

    <p>17 x 7</p> Signup and view all the answers

    All six strand ropes tend to untwist under load.

    <p>True</p> Signup and view all the answers

    What does BS EN 12385 use to denote uncoated rope?

    <p>U</p> Signup and view all the answers

    The general criteria for wire rope discard includes the nature and number of broken ___ .

    <p>wires</p> Signup and view all the answers

    Match the following types of rope with their characteristics:

    <p>Low-Rotating Rope = Prevents spinning under load Compacted Rope = Increased strength and stability Rotation-Resistant Rope = Minimizes broken wires on external surfaces 6 and 8-strand Ropes = Broken wires usually occur at the external surface</p> Signup and view all the answers

    What examination method can be used if the rope cannot be cleaned?

    <p>Electromagnetic wire rope inspection method</p> Signup and view all the answers

    What increases the strength of compacted rope?

    <p>Increased steel area</p> Signup and view all the answers

    What is one of the duties of manufacturers, importers, and suppliers when placing equipment on the market?

    <p>To design, build and supply equipment that is safe</p> Signup and view all the answers

    The Competent Person does not need to refer to the original equipment manufacturer’s instructions during inspection.

    <p>False</p> Signup and view all the answers

    The maximum number of broken wires allowed for an RCN 02 rope is ___ over a length of 6 times its diameter.

    <p>6</p> Signup and view all the answers

    What must lifting equipment be designed to sustain according to the Supply of Machinery (Safety) Regulations?

    <p>A static overload of 1.5 x WLL for manually operated machines</p> Signup and view all the answers

    What regulations apply to all work equipment?

    <p>Provision and Use of Work Equipment Regulations (PUWER)</p> Signup and view all the answers

    The Lifting Operations and Lifting Equipment Regulations (LOLER) only apply to lifting equipment and not to work equipment.

    <p>True</p> Signup and view all the answers

    The equipment must be inspected on a regular basis according to _______.

    <p>LOLER</p> Signup and view all the answers

    What is one of the essential health and safety requirements for lifting equipment?

    <p>Material traceability and tests reports</p> Signup and view all the answers

    What is required for lifting equipment that is first provided for use after December 31, 1992?

    <p>It must comply with any essential requirements</p> Signup and view all the answers

    What must be issued with each item of equipment according to the regulations?

    <p>Information on installation, maintenance, care, and safe use.</p> Signup and view all the answers

    The maximum fixed period for thorough examinations of lifting accessories is ______ months.

    <p>6</p> Signup and view all the answers

    Match the following regulations with their focus area:

    <p>PUWER = General work equipment LOLER = Lifting equipment Regulation 4 = Strength and Stability Regulation 8 = Organisation of Lifting Operations</p> Signup and view all the answers

    What is the purpose of the Technical File for lifting equipment?

    <p>To maintain records of calculations, tests, and relevant information to demonstrate compliance with Essential Safety Requirements.</p> Signup and view all the answers

    What is required for a person to be considered a Competent Person regarding lifting equipment?

    <p>They should possess both theoretical and practical knowledge.</p> Signup and view all the answers

    Which of the following is NOT a primary element of competency?

    <p>Physical fitness</p> Signup and view all the answers

    What is the primary purpose of a risk assessment?

    <p>To examine and analyze potential hazards in the workplace.</p> Signup and view all the answers

    Why are LEEA Foundation Course and Advanced Programme certificates not considered proof of competency?

    <p>They do not guarantee practical experience with equipment.</p> Signup and view all the answers

    What maturity is expected from a Competent Person while performing their duties?

    <p>To seek expert opinions when needed for sound judgments.</p> Signup and view all the answers

    Which characteristic is essential for a Competent Person to certify lifting equipment?

    <p>Maturity to accurately assess and detect safety issues.</p> Signup and view all the answers

    What does competency serve as in relation to corporate responsibility?

    <p>It can be a shared responsibility among corporate teams.</p> Signup and view all the answers

    What is the potential consequence of not conducting a proper risk assessment?

    <p>Increased likelihood of accidents and injuries.</p> Signup and view all the answers

    What is the primary responsibility of employees in terms of health and safety?

    <p>To not endanger themselves or others by acts or omissions</p> Signup and view all the answers

    What requirement does the Management of Health and Safety at Work Regulations place on employers regarding training?

    <p>Employers should ensure personnel are properly trained to use necessary equipment</p> Signup and view all the answers

    How is safety responsibility characterized according to the content?

    <p>As a joint effort between employers and employees</p> Signup and view all the answers

    What is necessary for employers regarding health and safety policies?

    <p>Health and safety arrangements must be recorded and communicated to employees</p> Signup and view all the answers

    What action should be taken if an item poses a serious risk to health and safety?

    <p>Give updated information to those supplied with the item</p> Signup and view all the answers

    What does the term 'Competent Person' imply in a safety context?

    <p>An individual designated by legislation to ensure safety compliance</p> Signup and view all the answers

    What should operatives ensure regarding the equipment they handle?

    <p>They must use equipment only for intended purposes as per training</p> Signup and view all the answers

    Which of the following is NOT a duty specified for employees in the regulation?

    <p>To operate machinery they are not trained to use</p> Signup and view all the answers

    Who is primarily responsible for complying with the Electricity at Work Regulations?

    <p>Both employers and employees</p> Signup and view all the answers

    What is the maximum duration for using ladders or stepladders for strenuous tasks?

    <p>30 minutes</p> Signup and view all the answers

    What must an employer ensure regarding the load to be lifted according to Regulation 4?

    <p>The load must be within the limits for strength and stability.</p> Signup and view all the answers

    Which of the following constitutes electrical equipment according to the regulations?

    <p>Anything related to electrical energy use</p> Signup and view all the answers

    What additional safeguards does Regulation 5 require when using lifting equipment for lifting persons?

    <p>Implementation of fall protection systems.</p> Signup and view all the answers

    According to Regulation 7, what is required for all lifting equipment?

    <p>It must be marked with its Safe Working Load (SWL).</p> Signup and view all the answers

    Which of the following is a responsibility of employees under the Electricity at Work Regulations?

    <p>To cooperate with their employer for compliance</p> Signup and view all the answers

    What must be included in the planning process of lifting operations as stated in Regulation 8?

    <p>The operation must be supervised and carried out safely.</p> Signup and view all the answers

    Who should not be allowed to work at height according to safety guidelines?

    <p>Persons without skills or knowledge for the job</p> Signup and view all the answers

    What is the main focus of Regulation 6 regarding the positioning and installation of lifting equipment?

    <p>It identifies which locations are safest for lifting equipment.</p> Signup and view all the answers

    What aspect is NOT included in the definition of electrical equipment?

    <p>Administrative tools for managing power systems</p> Signup and view all the answers

    Which group is NOT explicitly subject to the Electricity at Work Regulations?

    <p>Managers without direct employee supervision</p> Signup and view all the answers

    What is the purpose of obtaining the EC declaration of conformity from a supplier?

    <p>To ensure the equipment meets the required safety standards.</p> Signup and view all the answers

    According to the notes, what does Regulation 9 specifically address?

    <p>The thorough examination and inspection of lifting equipment.</p> Signup and view all the answers

    What is the primary reason for the Electricity at Work Regulations?

    <p>To minimize risks associated with electrical work</p> Signup and view all the answers

    What specific information must be marked on lifting equipment as per Regulation 7?

    <p>The equipment’s Safe Working Load (SWL) and characteristics.</p> Signup and view all the answers

    What kind of core is made from either natural fibers or synthetic fibers?

    <p>Fibre core</p> Signup and view all the answers

    Which construction type has an outer layer that contains both large and small wires?

    <p>Warrington Construction</p> Signup and view all the answers

    How many inner wires are typically found in a Warrington Seale construction?

    <p>6</p> Signup and view all the answers

    What does the preforming process in stranding operation accomplish?

    <p>It reduces internal stresses in strands and rope.</p> Signup and view all the answers

    What is the importance of the wire tensile strength/grade?

    <p>It defines the tensile strength of the wires.</p> Signup and view all the answers

    What is a characteristic feature of the Warrington Seale construction?

    <p>A combination of multiple strand types.</p> Signup and view all the answers

    When stranding occurs, what operation takes place at the forming point?

    <p>Wires are twisted into position.</p> Signup and view all the answers

    Which type of wire rope construction typically presents a better wearing surface?

    <p>Warrington Seale Construction</p> Signup and view all the answers

    What is the static overload requirement for lifting accessories?

    <p>1.5 x WLL</p> Signup and view all the answers

    Which of the following describes the dynamic overload requirement for machinery?

    <p>1.1 x WLL</p> Signup and view all the answers

    What is one of the Essential Health and Safety Requirements for lifting equipment?

    <p>A description of hazard elimination methods</p> Signup and view all the answers

    What happens to older British Standards when Harmonised Standards are published?

    <p>They are superseded by the new standards.</p> Signup and view all the answers

    What is the requirement for the design of manually operated lifting equipment regarding static overload?

    <p>1.5 x WLL</p> Signup and view all the answers

    Which part of the Technical File provides information from the user?

    <p>User information</p> Signup and view all the answers

    Which regulation is aligned with the Machinery Directive regarding lifting equipment's design requirements?

    <p>Supply of Machinery Regulations</p> Signup and view all the answers

    Which of the following is true regarding the reference to the Machinery Directive in Harmonised Standards?

    <p>All relevant Harmonised Standards have been amended to reference the Machinery Directive.</p> Signup and view all the answers

    What should be replaced along with a worn chain to ensure proper functioning?

    <p>The pocketed wheel(s)</p> Signup and view all the answers

    Which information is NOT required on the certificate of test and examination for chains?

    <p>Date of last inspection</p> Signup and view all the answers

    What is the discard criteria for wire ropes aimed at retaining?

    <p>Minimum safety margin</p> Signup and view all the answers

    When should a load rope be replaced?

    <p>When its condition has deteriorated</p> Signup and view all the answers

    What does the total ultimate elongation at fracture confirm?

    <p>The specified minimum elongation has been exceeded</p> Signup and view all the answers

    What is a critical principle to follow regarding the load rope's discard criteria?

    <p>Manufacturer's specific instructions may vary</p> Signup and view all the answers

    Which factor is NOT considered when examining wire ropes?

    <p>Color of the rope</p> Signup and view all the answers

    What must be ensured regarding the load chain before engaging it with the load wheel?

    <p>The chain must not have any twists.</p> Signup and view all the answers

    What is the consequence of failing to recognize the wire rope discard criteria?

    <p>Potential injuries or accidents</p> Signup and view all the answers

    What is a common issue that can result from a chain being twisted?

    <p>Premature failure of the chain.</p> Signup and view all the answers

    Which of the following is essential for maintaining proper chain function?

    <p>Adequate lubrication with suitable lubricants.</p> Signup and view all the answers

    How should slack chain be managed to prevent operational issues?

    <p>Slack chain should never be too high in the box to avoid losing tension.</p> Signup and view all the answers

    What is the role of the chain stripper in a hoist?

    <p>To ensure the slack load chain disengages from the load wheel.</p> Signup and view all the answers

    What should you do if direct entry to the load wheel is prevented?

    <p>Immediately stop using the hoist.</p> Signup and view all the answers

    Why is it important for chains to hang in a straight line?

    <p>To prevent twisted links entering the load wheel.</p> Signup and view all the answers

    What type of chain is suitable for use in high bearing pressure conditions?

    <p>Chains with colloidal graphite lubrication.</p> Signup and view all the answers

    What is one of the responsibilities of students in the LEEA Overhead Travelling Cranes Advanced Programme?

    <p>Provide feedback about the training received</p> Signup and view all the answers

    What must the LEEA training facilitator ensure during the training programme?

    <p>Prioritize confidentiality for students</p> Signup and view all the answers

    Which behavior is expected from students regarding mobile phones during training sessions?

    <p>Keep phones on 'silent' and leave for urgent calls</p> Signup and view all the answers

    What is a key principle students must adhere to regarding health and safety matters on site?

    <p>Follow the instructions of the LEEA training facilitator</p> Signup and view all the answers

    How should students notify the facilitator if they have learning difficulties?

    <p>Discuss it privately at the earliest opportunity</p> Signup and view all the answers

    Which of the following is NOT a duty of the LEEA training facilitator?

    <p>Provide personal tutoring outside class hours</p> Signup and view all the answers

    What must students do if they have concerns during the training course?

    <p>Notify their training facilitator immediately</p> Signup and view all the answers

    Which commitment must students make regarding cleanliness in training areas?

    <p>Respect the tidiness and cleanliness of training areas</p> Signup and view all the answers

    What is the primary characteristic of Warrington Seale construction in wire ropes?

    <p>It consists of three layers of wires laid in one operation.</p> Signup and view all the answers

    What type of core is made from natural or synthetic fibres?

    <p>Fibre Core (FC)</p> Signup and view all the answers

    How many outer wires does a standard Warrington construction consist of?

    <p>12</p> Signup and view all the answers

    Which of the following describes the stranding operation in wire rope construction?

    <p>Spinning wires into a helical shape to reduce internal stresses.</p> Signup and view all the answers

    What is the significance of the grade of wire rope?

    <p>It is based on the tensile strength of the wires.</p> Signup and view all the answers

    What does a Fibre Core (FC) provide in wire rope constructions?

    <p>Additional cushioning to absorb shock.</p> Signup and view all the answers

    Which statement is true regarding the tensile strength of Rope Grade 2160?

    <p>It is not covered by European Standards.</p> Signup and view all the answers

    What is typically reduced during the preforming process in wire rope construction?

    <p>Internal stresses within the strands.</p> Signup and view all the answers

    Study Notes

    Training Course Overview

    • LEEA provides an advanced training course for overhead traveling cranes, aimed at ensuring professionals are skilled in handling lifting equipment.

    Learning and Development Agreement

    • Students must adhere to health and safety protocols, respect training environments, and notify facilitators about any concerns or learning difficulties.
    • Facilitators are responsible for student welfare, quality training, confidentiality, and providing progress feedback.

    Health and Safety Legislation

    • Employers are morally obligated to create safe working conditions due to the common law duty of care.
    • Unsafe conditions lead to decreased morale, loss of sales, and potential financial losses from fines and legal costs.

    Health and Safety at Work Act 1974 (UK)

    • The Act protects all workers, including visitors and the public, establishing a legal framework for health and safety.
    • Key purposes include securing health and safety at work, protecting others from workplace hazards, and controlling dangerous substances.

    Employer Responsibilities (Section 2)

    • Employers must ensure safe systems of work, proper training, supervision, a safe working environment, and adequate welfare facilities.

    Design, Manufacturing, and Supply Responsibilities (Section 6)

    • Designers and manufacturers must ensure products are safe for all stages, provide necessary testing, and update health and safety information as risks evolve.

    Employee Responsibilities (Section 7)

    • Employees are required to avoid actions that could endanger themselves or others and must cooperate with employers to maintain safety.

    Management of Health and Safety at Work Regulations 1992

    • Employers must establish effective health and safety measures, deliver training, and ensure employees are competent in using equipment.

    Competent Person Definition

    • A competent person possesses the necessary knowledge, experience, and training to safely examine lifting equipment and certify its suitability for use.

    Risk Assessment

    • Risk assessments involve evaluating potential workplace hazards to mitigate risks to health and safety.
    • Key reasons for risk assessment include preventing human harm, fulfilling legal obligations, and minimizing financial losses related to workplace accidents.

    Definitions

    • Hazard: A potential cause of harm.
    • Risk: The likelihood and severity of harm occurring from a hazard.
    • Control Measures: Implemented to mitigate risks according to a hierarchy (Eliminate, Reduce, Isolate, Control, PPE, Discipline).

    European Machinery Directive

    • A directive aimed at standardizing safety legislation across the European community, focusing on risk assessment and machinery safety features.

    Supply of Machinery (Safety) Regulations 2008

    • UK regulations implemented the Machinery Directive, requiring equipment to meet essential safety standards, perform necessary tests, maintain records, and issue declarations of conformity.

    Harmonised European Standards

    • Adopted standards that satisfy the Essential Health and Safety Requirements, simplifying compliance for manufacturers and purchasers of machinery.### Technical File Overview
    • Essential Health and Safety Requirements for lifting equipment include descriptions of hazard elimination methods and risk reduction.
    • Standards for design and material traceability, including test reports and user instructions, are mandatory.

    Machinery Directive Compliance

    • Lifting equipment must sustain:
      • Static overload:
        • Manually operated machines: 1.5 times the Working Load Limit (WLL)
        • Other machines: 1.25 times WLL
        • Lifting accessories: 1.5 times WLL
      • Dynamic overload: 1.1 times the WLL
    • Manufacturers’ documentation is critical due to variations in previous standards.

    Regulations Affecting Lifting Equipment

    • Provision and Use of Work Equipment Regulations 1998 (PUWER): Applies to all work equipment.
    • Lifting Operations and Lifting Equipment Regulations 1998 (LOLER): Specifically for lifting equipment in addition to PUWER.
    • Both regulations are legal requirements in the UK and good practice internationally.

    PUWER Essentials

    • Employers must ensure work equipment complies with Essential Health and Safety Requirements (EHSRs).
    • It is imperative that equipment is suitable for intended use while considering working conditions and safety risks.
    • Maintenance logs and regular inspections are required to assure safety.

    Key PUWER Regulations

    • Regulation 4: Suitability of work equipment.
    • Regulation 5: Maintenance obligations.
    • Regulation 6: Regular inspections requirement.
    • Regulation 7: Identifying specific risks associated with the equipment.
    • Regulation 8: Providing adequate information and instructions for use.
    • Regulation 9: Training for personnel using the equipment.

    LOLER Key Regulations

    • Regulation 4: Ensuring lifting equipment’s strength and stability to not exceed limits during lifting operations.
    • Regulation 5: Additional safeguards for lifting equipment used to lift individuals.
    • Regulation 6: Proper positioning and installation considerations for lifting equipment.
    • Regulation 7: Marking lifting equipment with Safe Working Load (SWL) and usage characteristics.
    • Regulation 8: Planning, supervising, and executing lifting operations safely.

    Thorough Examination Requirements

    • Lifting equipment must be examined before first use unless:
      • Equipment is less than 12 months old with a valid original Declaration of Conformity (DOC).
      • Equipment has not been used before.
    • Fixed maximum periods for thorough examinations:
      • Lifting accessories: every 6 months.
      • Standard lifting equipment: every 12 months.
      • Equipment for lifting persons: every 6 months.

    Written Scheme of Examination

    • A written scheme must include detailed information about:
      • Equipment identity and location.
      • Responsibilities of personnel and the competent person drafting the scheme.
      • Criteria for examination intervals and methods.
      • Necessary resources and any changes in equipment conditions warranting review.

    Additional Regulations

    • Manual Handling Operations Regulations 1992: Requires assessments of operations to mitigate injuries linked to manual lifting tasks.
    • Working at Height Regulations 2005: Mandates risk assessment and encourages avoidance of work at height when feasible, employing appropriate safety measures when necessary.

    Summary of Duties for Employers

    • Maintain and inspect lifting equipment.
    • Ensure compliance with EU regulation standards.
    • Effectively communicate safety information to users.

    Importance of Compliance

    • Adherence to these regulations is critical to ensure safety during lifting operations and to mitigate risks associated with equipment use in varied environments.### Working at Height - Safety Guidelines
    • Prioritize ground work to minimize height-related risks.
    • Ensure safe access routes to and from work areas at height.
    • Use suitable, stable, and regularly maintained equipment for lifting.
    • Implement precautions for fragile surfaces to prevent accidents.
    • Protect workers from falling objects during operations.
    • Establish emergency evacuation and rescue procedures.

    Restrictions on Ladder Use

    • Avoid overloading ladders; check load limits indicated on labels.
    • Do not overreach while on ladders or stepladders.
    • Ensure ladders are placed against secure surfaces, avoiding weak structures.
    • Limit ladder use to light tasks, ideally under 30 minutes.
    • Only allow trained and competent individuals to work at height.

    Electricity at Work Regulations

    • Apply to virtually all workplaces, emphasizing safety standards for electrical work.
    • Responsibilities shared between employers and employees to adhere to regulations.
    • Employees must cooperate with employers to meet safety obligations.
    • Definition of electrical equipment includes devices associated with generating, transmitting, or using electrical energy.

    Electromagnetic Compatibility Directive

    • Introduced to harmonize technical rules across the EU, ensuring health and safety in products.
    • Prevents electromagnetic interference between electrical equipment.
    • UK implementation through the Electromagnetic Compatibility Regulations, focusing on minimizing disturbance levels for proper equipment operation.

    Legislative Changes in Lifting Equipment

    • The Provision and Use of Work Equipment Regulations 1998 and Lifting Operations Regulations 1998 have replaced earlier regulations, including the Factories Act 1961 and others.
    • New regulations reflect modern standards for lifting equipment safety and examination.

    Standards for Overhead Travelling Cranes

    • Organized into categories: Design, Classification, Gantries, Thorough Examination, and Other Relevant Standards.
    • Competent persons must have access to these standards for effective equipment examination.

    Types of Standards

    • Manufacturing standards (e.g., BS EN 14492) outline dimensions and loads.
    • Performance standards (e.g., BS EN 13001) define criteria for final products.
    • ISO standards may become British Standards if accepted in the UK.
    • Notable inspection standards include BS 7121-2-7:2012 for thorough examination procedures.

    Load Chain Specifications

    • Fine tolerance short link chains (BS EN 818-7) are crucial for lifting applications, with specific grades available.
    • Chains must be strong, corrosion-resistant, and wear-resistant through material selection and manufacturing processes.

    Chain Maintenance and Inspection

    • Frequent inspections are essential, with intervals determined by the load service level (light to very heavy).
    • Periodic inspections offer thorough evaluations and must be documented for compliance.
    • Thorough examinations by Competent Persons involve detailed assessments and operational condition testing, looking for wear and damage.

    Key Points for Load Chain Inspection

    • Ensure correct alignment with load wheels; utilize suitable chain guides.
    • Chains must remain under tension for proper engagement with load wheels.
    • Regular lubrication and cleanliness are vital for operational efficiency.
    • Inspect load chains for twists and ensure proper hanging without excessive slack.

    Distinction Between Stretch and Elongation

    • Stretch indicates permanent deformation and necessitates withdrawal from service.
    • Elongation is acceptable wear from normal use, requiring regular measurement against OEM instructions for serviceability.

    Training Course Overview

    • LEEA provides an advanced training course for overhead traveling cranes, aimed at ensuring professionals are skilled in handling lifting equipment.

    Learning and Development Agreement

    • Students must adhere to health and safety protocols, respect training environments, and notify facilitators about any concerns or learning difficulties.
    • Facilitators are responsible for student welfare, quality training, confidentiality, and providing progress feedback.

    Health and Safety Legislation

    • Employers are morally obligated to create safe working conditions due to the common law duty of care.
    • Unsafe conditions lead to decreased morale, loss of sales, and potential financial losses from fines and legal costs.

    Health and Safety at Work Act 1974 (UK)

    • The Act protects all workers, including visitors and the public, establishing a legal framework for health and safety.
    • Key purposes include securing health and safety at work, protecting others from workplace hazards, and controlling dangerous substances.

    Employer Responsibilities (Section 2)

    • Employers must ensure safe systems of work, proper training, supervision, a safe working environment, and adequate welfare facilities.

    Design, Manufacturing, and Supply Responsibilities (Section 6)

    • Designers and manufacturers must ensure products are safe for all stages, provide necessary testing, and update health and safety information as risks evolve.

    Employee Responsibilities (Section 7)

    • Employees are required to avoid actions that could endanger themselves or others and must cooperate with employers to maintain safety.

    Management of Health and Safety at Work Regulations 1992

    • Employers must establish effective health and safety measures, deliver training, and ensure employees are competent in using equipment.

    Competent Person Definition

    • A competent person possesses the necessary knowledge, experience, and training to safely examine lifting equipment and certify its suitability for use.

    Risk Assessment

    • Risk assessments involve evaluating potential workplace hazards to mitigate risks to health and safety.
    • Key reasons for risk assessment include preventing human harm, fulfilling legal obligations, and minimizing financial losses related to workplace accidents.

    Definitions

    • Hazard: A potential cause of harm.
    • Risk: The likelihood and severity of harm occurring from a hazard.
    • Control Measures: Implemented to mitigate risks according to a hierarchy (Eliminate, Reduce, Isolate, Control, PPE, Discipline).

    European Machinery Directive

    • A directive aimed at standardizing safety legislation across the European community, focusing on risk assessment and machinery safety features.

    Supply of Machinery (Safety) Regulations 2008

    • UK regulations implemented the Machinery Directive, requiring equipment to meet essential safety standards, perform necessary tests, maintain records, and issue declarations of conformity.

    Harmonised European Standards

    • Adopted standards that satisfy the Essential Health and Safety Requirements, simplifying compliance for manufacturers and purchasers of machinery.### Technical File Overview
    • Essential Health and Safety Requirements for lifting equipment include descriptions of hazard elimination methods and risk reduction.
    • Standards for design and material traceability, including test reports and user instructions, are mandatory.

    Machinery Directive Compliance

    • Lifting equipment must sustain:
      • Static overload:
        • Manually operated machines: 1.5 times the Working Load Limit (WLL)
        • Other machines: 1.25 times WLL
        • Lifting accessories: 1.5 times WLL
      • Dynamic overload: 1.1 times the WLL
    • Manufacturers’ documentation is critical due to variations in previous standards.

    Regulations Affecting Lifting Equipment

    • Provision and Use of Work Equipment Regulations 1998 (PUWER): Applies to all work equipment.
    • Lifting Operations and Lifting Equipment Regulations 1998 (LOLER): Specifically for lifting equipment in addition to PUWER.
    • Both regulations are legal requirements in the UK and good practice internationally.

    PUWER Essentials

    • Employers must ensure work equipment complies with Essential Health and Safety Requirements (EHSRs).
    • It is imperative that equipment is suitable for intended use while considering working conditions and safety risks.
    • Maintenance logs and regular inspections are required to assure safety.

    Key PUWER Regulations

    • Regulation 4: Suitability of work equipment.
    • Regulation 5: Maintenance obligations.
    • Regulation 6: Regular inspections requirement.
    • Regulation 7: Identifying specific risks associated with the equipment.
    • Regulation 8: Providing adequate information and instructions for use.
    • Regulation 9: Training for personnel using the equipment.

    LOLER Key Regulations

    • Regulation 4: Ensuring lifting equipment’s strength and stability to not exceed limits during lifting operations.
    • Regulation 5: Additional safeguards for lifting equipment used to lift individuals.
    • Regulation 6: Proper positioning and installation considerations for lifting equipment.
    • Regulation 7: Marking lifting equipment with Safe Working Load (SWL) and usage characteristics.
    • Regulation 8: Planning, supervising, and executing lifting operations safely.

    Thorough Examination Requirements

    • Lifting equipment must be examined before first use unless:
      • Equipment is less than 12 months old with a valid original Declaration of Conformity (DOC).
      • Equipment has not been used before.
    • Fixed maximum periods for thorough examinations:
      • Lifting accessories: every 6 months.
      • Standard lifting equipment: every 12 months.
      • Equipment for lifting persons: every 6 months.

    Written Scheme of Examination

    • A written scheme must include detailed information about:
      • Equipment identity and location.
      • Responsibilities of personnel and the competent person drafting the scheme.
      • Criteria for examination intervals and methods.
      • Necessary resources and any changes in equipment conditions warranting review.

    Additional Regulations

    • Manual Handling Operations Regulations 1992: Requires assessments of operations to mitigate injuries linked to manual lifting tasks.
    • Working at Height Regulations 2005: Mandates risk assessment and encourages avoidance of work at height when feasible, employing appropriate safety measures when necessary.

    Summary of Duties for Employers

    • Maintain and inspect lifting equipment.
    • Ensure compliance with EU regulation standards.
    • Effectively communicate safety information to users.

    Importance of Compliance

    • Adherence to these regulations is critical to ensure safety during lifting operations and to mitigate risks associated with equipment use in varied environments.### Working at Height - Safety Guidelines
    • Prioritize ground work to minimize height-related risks.
    • Ensure safe access routes to and from work areas at height.
    • Use suitable, stable, and regularly maintained equipment for lifting.
    • Implement precautions for fragile surfaces to prevent accidents.
    • Protect workers from falling objects during operations.
    • Establish emergency evacuation and rescue procedures.

    Restrictions on Ladder Use

    • Avoid overloading ladders; check load limits indicated on labels.
    • Do not overreach while on ladders or stepladders.
    • Ensure ladders are placed against secure surfaces, avoiding weak structures.
    • Limit ladder use to light tasks, ideally under 30 minutes.
    • Only allow trained and competent individuals to work at height.

    Electricity at Work Regulations

    • Apply to virtually all workplaces, emphasizing safety standards for electrical work.
    • Responsibilities shared between employers and employees to adhere to regulations.
    • Employees must cooperate with employers to meet safety obligations.
    • Definition of electrical equipment includes devices associated with generating, transmitting, or using electrical energy.

    Electromagnetic Compatibility Directive

    • Introduced to harmonize technical rules across the EU, ensuring health and safety in products.
    • Prevents electromagnetic interference between electrical equipment.
    • UK implementation through the Electromagnetic Compatibility Regulations, focusing on minimizing disturbance levels for proper equipment operation.

    Legislative Changes in Lifting Equipment

    • The Provision and Use of Work Equipment Regulations 1998 and Lifting Operations Regulations 1998 have replaced earlier regulations, including the Factories Act 1961 and others.
    • New regulations reflect modern standards for lifting equipment safety and examination.

    Standards for Overhead Travelling Cranes

    • Organized into categories: Design, Classification, Gantries, Thorough Examination, and Other Relevant Standards.
    • Competent persons must have access to these standards for effective equipment examination.

    Types of Standards

    • Manufacturing standards (e.g., BS EN 14492) outline dimensions and loads.
    • Performance standards (e.g., BS EN 13001) define criteria for final products.
    • ISO standards may become British Standards if accepted in the UK.
    • Notable inspection standards include BS 7121-2-7:2012 for thorough examination procedures.

    Load Chain Specifications

    • Fine tolerance short link chains (BS EN 818-7) are crucial for lifting applications, with specific grades available.
    • Chains must be strong, corrosion-resistant, and wear-resistant through material selection and manufacturing processes.

    Chain Maintenance and Inspection

    • Frequent inspections are essential, with intervals determined by the load service level (light to very heavy).
    • Periodic inspections offer thorough evaluations and must be documented for compliance.
    • Thorough examinations by Competent Persons involve detailed assessments and operational condition testing, looking for wear and damage.

    Key Points for Load Chain Inspection

    • Ensure correct alignment with load wheels; utilize suitable chain guides.
    • Chains must remain under tension for proper engagement with load wheels.
    • Regular lubrication and cleanliness are vital for operational efficiency.
    • Inspect load chains for twists and ensure proper hanging without excessive slack.

    Distinction Between Stretch and Elongation

    • Stretch indicates permanent deformation and necessitates withdrawal from service.
    • Elongation is acceptable wear from normal use, requiring regular measurement against OEM instructions for serviceability.

    Dismantling and Disposal

    • Updated information must be provided to those supplied if an item poses a serious health risk.

    Health and Safety at Work Act (HSWA)

    • Section 7: Employees must not endanger themselves or others.
    • Employees are required to cooperate with employers while adhering to safety regulations.

    Joint Responsibility

    • Safety responsibility is a collaborative effort between employers and employees.

    Management of Health and Safety at Work Regulations (MHSWR)

    • Employers must plan, organize, control, monitor, and review safety measures effectively.
    • Safety arrangements must be documented and communicated to employees.
    • Employers are obligated to provide training; employees must undergo this training and adhere to instructions.

    Competent Person Definition

    • A "Competent Person" possesses the knowledge, experience, and ability to perform specific duties.
    • LEEA defines competency as the ability to detect and assess equipment defects.
    • Competency is viewed as a corporate responsibility, applying to multiple individuals.

    Primary Elements of Competency

    • Information
    • Instruction
    • Training
    • Supervision

    Risk Assessment

    • It involves examining workplace hazards to determine necessary precautions to prevent harm.

    Lifting Operations and Lifting Equipment Regulations (LOLER)

    • Regulation 4: Employers must ensure lifting loads do not exceed equipment limits.
    • Regulation 5: Additional safeguards are necessary when lifting persons.
    • Regulation 6: Guidelines for positioning and installation of lifting gear.
    • Regulation 7: Equipment must be marked with its Safe Working Load (SWL).
    • Regulation 8: Lifting operations need careful planning and supervision.
    • Regulation 9: Equipment must undergo thorough examinations and inspections.
    • Regulation 10: Reporting of defects is mandatory.
    • Regulation 11: Keeping records and information is essential.

    Working at Height

    • Guidelines include using ladders only for brief, light tasks unless properly trained.

    Electricity at Work Regulations

    • Applicable to most workplaces, these regulations emphasize reducing electrical hazards.
    • Duties are shared by employers and employees to ensure compliance.
    • Electrical equipment is defined broadly to cover various aspects of electrical energy use.

    Wire Rope Construction Types

    • Various constructions like Warrington and Warrington Seale dictate the arrangement of wires and cores.
    • Fibre Core (FC) and Wire Stranded Core (WSC) are types of wire rope cores.

    Grades of Wire Rope

    • Tensile strength dictates wire rope grade, measured in N/mm².
    • Notably, Rope Grade 2160 is not included in European Standards.

    Stranding Process

    • Involves bringing wires together and shaping them into a helical form to minimize internal stresses during assembly.

    LEEA Learning and Development Agreement

    • Students must follow instructions and health and safety protocols during training sessions.
    • Respect for training facilities, cleanliness, and fellow participants is mandatory.
    • Immediate notification of concerns or learning difficulties to the facilitator is required.
    • Adherence to session timings and maintaining mobile phones on silent is expected.
    • Feedback on training must be provided to the facilitator after sessions.

    Responsibilities of LEEA Training Facilitator

    • Safeguard student health, safety, and welfare throughout the course.
    • Provide quality training and maintain professional standards.
    • Ensure confidentiality and maintain records of assessments.
    • Offer regular progress feedback to students.

    Compliance with Standards

    • The Step Notes serve as an authoritative information source on lifting equipment, replacing outdated British Standards.
    • Compliance with the Machinery Directive 2006/42/EC is essential for manufacturers and purchasers.
    • Lifting equipment must meet Essential Health and Safety Requirements outlined in Technical Files.

    Static and Dynamic Overload Requirements

    • Manually operated machines must sustain 1.5 times the Working Load Limit (WLL).
    • Other machines should sustain 1.25 times the WLL.
    • Lifting accessories require sustainability of 1.5 times the WLL, with machinery needing to sustain a dynamic overload of 1.1 times the WLL.

    Key Points for Chain Maintenance

    • Proper alignment with load wheels and the use of suitable chain guides are crucial.
    • Chains must be tensioned, free from corrosion and debris, and adequately lubricated.
    • Slack chain should not pile excessively in collector boxes to avoid twisting.
    • Always hang load chains in a straight line without twists, using load hooks with swivels to prevent twisting.

    Inspection and Replacement

    • In addition to statutory examinations, users should conduct inspections as directed by hoist manufacturers.
    • When replacing chains, pocketed wheels should also be replaced due to wear compatibility.

    Wire Rope Considerations

    • Wire ropes are expendable and must be replaced if deterioration is evident.
    • The discard criteria in BS ISO 4309 should not be exceeded to maintain safety.
    • Various constructions of wire rope, such as Warrington and Warrington Seale, differ in makeup but serve similar purposes.

    Types and Grades of Wire Rope

    • Wire rope can have different cores, such as Fibre Core and Wire Stranded Core.
    • Wire grades are determined by the tensile strength (N/mm²), with Grade 2160 excluded from European Standards.
    • The stranding operation helps form the wire into its correct shape, mitigating internal stress.

    Material Requirements for Lifting Equipment

    • Essential documentation for lifting equipment includes test certificates with details of the manufacturer, specifications, and performance metrics.
    • Regular maintenance and adherence to the guidelines for lifting media, including adequate inspection protocols, are critical for safety and functionality.

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    Related Documents

    LEEA Academy Overhead Travelling Cranes PDF
    LEEA Academy Overhead Travelling Cranes PDF
    LEEA Academy Overhead Travelling Cranes PDF
    LEEA Academy Overhead Travelling Cranes PDF

    Description

    This quiz covers essential safety regulations and standards related to lifting equipment in the EU, including the roles of manufacturers and importers. Explore the requirements for equipment design, maintenance instructions, and compliance with Harmonised European Standards. Test your knowledge on the primary duties established under PUWER and other regulations.

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