Podcast
Questions and Answers
What is the most important single factor to the safe operation of the forklifts?
What is the most important single factor to the safe operation of the forklifts?
The operator
Many accidents happen because the operator does which of the following? (Select all that apply)
Many accidents happen because the operator does which of the following? (Select all that apply)
- Carries unsafe loads (correct)
- Travels an unsafe route (correct)
- Uses a forklift with a known defect (correct)
- Uses unsafe operating techniques (correct)
When is it safe to operate the forklift from a place other than the operator's seat?
When is it safe to operate the forklift from a place other than the operator's seat?
Never
Workers and bystanders within the danger area of the forklift should be considered the responsibility of?
Workers and bystanders within the danger area of the forklift should be considered the responsibility of?
Which of the following are essential for safe operation? (Select all that apply)
Which of the following are essential for safe operation? (Select all that apply)
The operator 'feathers' the controls when he wants to?
The operator 'feathers' the controls when he wants to?
If you find a fault or suspect an unsafe condition while inspecting or operating a forklift you should?
If you find a fault or suspect an unsafe condition while inspecting or operating a forklift you should?
If bystanders or a fellow worker are in danger from a raised load, you should?
If bystanders or a fellow worker are in danger from a raised load, you should?
Which of the following affect forklift safety? (Select all that apply)
Which of the following affect forklift safety? (Select all that apply)
The pivot point of a forklift is?
The pivot point of a forklift is?
The teeter totter is a simple example of?
The teeter totter is a simple example of?
Safe load limits for a particular forklift...?
Safe load limits for a particular forklift...?
When a forklift picks up a load on the forks...?
When a forklift picks up a load on the forks...?
Forward tipping will occur unless the forklift's center of gravity is?
Forward tipping will occur unless the forklift's center of gravity is?
Momentum is a force created by? (Select all that apply)
Momentum is a force created by? (Select all that apply)
Which of the following has or have an effect on the amount of stability a forklift has? (Select all that apply)
Which of the following has or have an effect on the amount of stability a forklift has? (Select all that apply)
As the load of a forklift is raised, which of the following dangers increase? (Select all that apply)
As the load of a forklift is raised, which of the following dangers increase? (Select all that apply)
What force can cause a loaded forklift to tip forward when brakes are applied?
What force can cause a loaded forklift to tip forward when brakes are applied?
When the forklift's center of gravity goes beyond the stability area?
When the forklift's center of gravity goes beyond the stability area?
Because the forklifts are designed with the forks in front it is not possible for it to tip backwards.
Because the forklifts are designed with the forks in front it is not possible for it to tip backwards.
The type of forklift which is designed primarily to lift a load straight up with a limited amount of tilt movement forward is the?
The type of forklift which is designed primarily to lift a load straight up with a limited amount of tilt movement forward is the?
Which of a forklift's four-wheel steering capabilities should be used at high speeds or on highways?
Which of a forklift's four-wheel steering capabilities should be used at high speeds or on highways?
Using a short turning radius when traveling at high speeds can cause overturning due to?
Using a short turning radius when traveling at high speeds can cause overturning due to?
When is it permissible to carry riders while you are operating a forklift?
When is it permissible to carry riders while you are operating a forklift?
If a forklift tips forward...
If a forklift tips forward...
When traveling up or down a ramp, you can place more traction on the front drive wheels of an unloaded forklift if the forks are?
When traveling up or down a ramp, you can place more traction on the front drive wheels of an unloaded forklift if the forks are?
Rear-wheel steering used by many forklifts? (Select all that apply)
Rear-wheel steering used by many forklifts? (Select all that apply)
Do not start a forklift unless?
Do not start a forklift unless?
When may reverse gears be used to slow or stop a forklift traveling forward?
When may reverse gears be used to slow or stop a forklift traveling forward?
What things determine how fast a hydraulic system moves? (Select all that apply)
What things determine how fast a hydraulic system moves? (Select all that apply)
Jerky movements can be avoided if the operator?
Jerky movements can be avoided if the operator?
If the hydraulic system develops a leak during operation, you should? (Select all that apply)
If the hydraulic system develops a leak during operation, you should? (Select all that apply)
Job site conditions are?
Job site conditions are?
If the load being carried obstructs vision, the operator should?
If the load being carried obstructs vision, the operator should?
When crossing railroad tracks or other similar rough sections with a loaded forklift you should?
When crossing railroad tracks or other similar rough sections with a loaded forklift you should?
When traveling down a hill or slope you should?
When traveling down a hill or slope you should?
When traveling on a slope it is necessary to? (Select all that apply)
When traveling on a slope it is necessary to? (Select all that apply)
When traveling on a floor system which is hollow underneath it is important to? (Select all that apply)
When traveling on a floor system which is hollow underneath it is important to? (Select all that apply)
When approaching another vehicle stopped in the path of the forklift you are operating you should?
When approaching another vehicle stopped in the path of the forklift you are operating you should?
When you are operating a forklift and approach a vehicle or person alongside your path, you should? (Select all that apply)
When you are operating a forklift and approach a vehicle or person alongside your path, you should? (Select all that apply)
When you are operating a forklift and approaching a blind corner you should?
When you are operating a forklift and approaching a blind corner you should?
The rated capacity of a forklift can be found? (Select all that apply)
The rated capacity of a forklift can be found? (Select all that apply)
When is it safe to exceed the load limit of a forklift?
When is it safe to exceed the load limit of a forklift?
Picking up a load in excess of the safe limits can? (Select all that apply)
Picking up a load in excess of the safe limits can? (Select all that apply)
An operator may pick up and place a load with a forklift if the load is? (Select all that apply)
An operator may pick up and place a load with a forklift if the load is? (Select all that apply)
Before you insert the forks under the load to be picked up, they should be?
Before you insert the forks under the load to be picked up, they should be?
The load will have maximum stability if?
The load will have maximum stability if?
Carrying the load on the tips of the forks can? (Select all that apply)
Carrying the load on the tips of the forks can? (Select all that apply)
An over-capacity load can be lifted if the load is?
An over-capacity load can be lifted if the load is?
Carrying a forklift load low increases effects of jolts from rough terrain?
Carrying a forklift load low increases effects of jolts from rough terrain?
Driving in reverse requires the operator to use a slower speed because?
Driving in reverse requires the operator to use a slower speed because?
The stability of an unloaded forklift is?
The stability of an unloaded forklift is?
When operating a forklift on a job site where there are other vehicles, you should? (Select all that apply)
When operating a forklift on a job site where there are other vehicles, you should? (Select all that apply)
When approaching the location where a load will be placed you should?
When approaching the location where a load will be placed you should?
Forklifts that are equipped with hydraulic frame leveling or lift mechanism tilting systems should?
Forklifts that are equipped with hydraulic frame leveling or lift mechanism tilting systems should?
Ramming the hydraulic lift cylinder's to the end of their strokes can?
Ramming the hydraulic lift cylinder's to the end of their strokes can?
If it is necessary for you to restack the load, you should? (Select all that apply)
If it is necessary for you to restack the load, you should? (Select all that apply)
One of the most potentially dangerous times you will encounter is?
One of the most potentially dangerous times you will encounter is?
Before raising a load, you should? (Select all that apply)
Before raising a load, you should? (Select all that apply)
Outriggers, or stabilizers, should? (Select all that apply)
Outriggers, or stabilizers, should? (Select all that apply)
If a stacked load begins to lean or shift while being raised?
If a stacked load begins to lean or shift while being raised?
While a load is being lifted, it should be?
While a load is being lifted, it should be?
Before you withdraw the forks from a load that has just been placed you should?
Before you withdraw the forks from a load that has just been placed you should?
A forklift's ability to lift a load within its limits safely is reduced if? (Select all that apply)
A forklift's ability to lift a load within its limits safely is reduced if? (Select all that apply)
Which of the following is a true statement: When the load is fully extended overhead?
Which of the following is a true statement: When the load is fully extended overhead?
Consider the load limit of the scaffold landing point?
Consider the load limit of the scaffold landing point?
Greater dynamic forces are present when you are lifting and moving a load with a?
Greater dynamic forces are present when you are lifting and moving a load with a?
Materials should be stockpiled?
Materials should be stockpiled?
It may be necessary for the operator to be given hand signals by a fellow worker if? (Select all that apply)
It may be necessary for the operator to be given hand signals by a fellow worker if? (Select all that apply)
When moving a load with a convertible forklift crane?
When moving a load with a convertible forklift crane?
Inspection of the forklift is the responsibility of?
Inspection of the forklift is the responsibility of?
Specific recommendations on intervals between forklift inspections and maintenance?
Specific recommendations on intervals between forklift inspections and maintenance?
Before the engine is started?
Before the engine is started?
Which of the following fluid levels need to be checked regularly? (Select all that apply)
Which of the following fluid levels need to be checked regularly? (Select all that apply)
One of the main safety reasons for checking the proper tire inflation is? (Select all that apply)
One of the main safety reasons for checking the proper tire inflation is? (Select all that apply)
If the gauges do not register normal while the forklift is being operated, you should? (Select all that apply)
If the gauges do not register normal while the forklift is being operated, you should? (Select all that apply)
The hydraulic system should be checked by?
The hydraulic system should be checked by?
When you are operating a forklift, which of the following signs indicate imminent danger? (Select all that apply)
When you are operating a forklift, which of the following signs indicate imminent danger? (Select all that apply)
When using jumper cables to start a forklift with a low battery, you should?
When using jumper cables to start a forklift with a low battery, you should?
Which of the following statements is not true about jumper cable safety?
Which of the following statements is not true about jumper cable safety?
Fork trucks in a warehouse environment should?
Fork trucks in a warehouse environment should?
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Study Notes
Safe Operation of Forklifts
- The operator is the most crucial factor in ensuring the safe operation of forklifts.
- Accidents often occur due to operator negligence: using defective forklifts, traveling unsafe routes, carrying inappropriate loads, or employing unsafe techniques.
Operational Protocols
- Forklifts should never be operated from anywhere other than the operator's seat.
- Responsibility for worker and bystander safety within the danger area rests with the operator.
- Essential for safe operation: smooth starts, stops, and turns.
Control Usage
- "Feathering" the controls allows for slow load movement.
- Report any faults or unsafe conditions to a supervisor immediately.
- React appropriately with bystanders near raised loads by sounding the horn or asking them to move.
Stability and Safety Factors
- Key factors affecting forklift safety: leverage, center of gravity, and momentum.
- The pivot point for a forklift is the front axle.
- Forward tipping risk arises if the center of gravity is not on the opposite side of the front axle when a load is lifted.
Load Limitations
- Safe load limits must never be exceeded to prevent tipping or loss of steering.
- Maximum stability is achieved by inserting forks against the backrest of the load.
- Carrying loads on the tips of forks can create instability and risk slippage.
Driving Techniques
- Reverse driving should be at a slower speed to allow for adequate reaction time.
- Operators must stop and sound the horn when approaching other vehicles or blind corners.
- Maintain straight alignment when traveling on slopes and avoid turning while on inclines.
Maintenance and Inspection
- Daily and regular checks on fluid levels (oil, fuel, hydraulic, brake) are vital for operational safety.
- Gauge malfunctions require immediate engine shutdown and supervisor notification.
Load Handling Procedures
- Tilt the load slightly backward while lifting for better stability.
- Clear pathways before placing a load and ensure to proceed slowly near other vehicles and on ramp crossings.
Emergency Protocols
- If the hydraulic system begins to leak, lower the load, turn off the engine, and notify a supervisor.
- Outriggers should be set before lifting loads for additional stability.
Environmental Considerations
- Materials should be stored in well-drained areas to avoid deterioration.
- Job site conditions influence the safe operating speed of forklifts.
Operator Responsibilities
- The operator is responsible for inspecting the forklift and ensuring safe operating conditions.
- Continuous operator education on hand signals and communication with ground personnel is essential for safety in complex scenarios.
Bystander Awareness
- Operators should always be aware of bystanders when operating a forklift, especially in tight spaces or during load placement.
Forklift Specifications
- Load capacity should be adhered to strictly, and operators need to consult manufacturer's manuals for specifications and safety instructions.
Regulations and Best Practices
- Forklift operations should prioritize safety, including proper tire inflation for stability and effective steering.
- Regular training refreshers for operators can help minimize accidents and ensure compliance with safety protocols.
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