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Questions and Answers
What does the abbreviation RTD stand for in industrial applications?
What does the abbreviation RTD stand for in industrial applications?
A typical RTD sensor functions without the need for any external electronic device.
A typical RTD sensor functions without the need for any external electronic device.
False (B)
What is the standard change in resistance per degree Celsius for a commercial platinum grade RTD?
What is the standard change in resistance per degree Celsius for a commercial platinum grade RTD?
0.385 Ω/°C
An RTD sensor is usually made to have 100 Ω at ______.
An RTD sensor is usually made to have 100 Ω at ______.
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Match the following characteristics with the correct information about RTDs:
Match the following characteristics with the correct information about RTDs:
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Which lead configuration is the most common?
Which lead configuration is the most common?
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Two-wire RTD configurations are typically used where high accuracy is critical.
Two-wire RTD configurations are typically used where high accuracy is critical.
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What is a major disadvantage of using a two-wire RTD configuration?
What is a major disadvantage of using a two-wire RTD configuration?
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In a three-wire sensor, a compensation loop is used to factor out the resistance of the ______.
In a three-wire sensor, a compensation loop is used to factor out the resistance of the ______.
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Which configuration provides the simplest measurement technique?
Which configuration provides the simplest measurement technique?
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A 4-wire configuration is less common than a 3-wire configuration.
A 4-wire configuration is less common than a 3-wire configuration.
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Match the wire configuration with its description:
Match the wire configuration with its description:
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How does a three-wire configuration improve measurement accuracy compared to a two-wire configuration?
How does a three-wire configuration improve measurement accuracy compared to a two-wire configuration?
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What does 'process' mean in the context of process control and the process industry?
What does 'process' mean in the context of process control and the process industry?
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The raw materials used in processes can only be in liquid form.
The raw materials used in processes can only be in liquid form.
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What is the primary goal of process control in manufacturing?
What is the primary goal of process control in manufacturing?
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What components are part of a complete automatic oxygen trim system?
What components are part of a complete automatic oxygen trim system?
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Reducing product ______ leads to an increase in product quality.
Reducing product ______ leads to an increase in product quality.
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Modern biomass boilers and gas burners are designed to control the amount of solid fuel they burn to reduce emissions.
Modern biomass boilers and gas burners are designed to control the amount of solid fuel they burn to reduce emissions.
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What type of control is the automatic oxygen trim system compatible with?
What type of control is the automatic oxygen trim system compatible with?
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Match the industry with its example:
Match the industry with its example:
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Which of the following is NOT a reason for controlling a manufacturing process?
Which of the following is NOT a reason for controlling a manufacturing process?
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The control panel of an automatic oxygen trim system houses the ______.
The control panel of an automatic oxygen trim system houses the ______.
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Control point instrumentation refers to the tools used to measure and control process variables.
Control point instrumentation refers to the tools used to measure and control process variables.
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Match the following system components with their functions:
Match the following system components with their functions:
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What incident exemplifies the catastrophic consequences of a runaway process?
What incident exemplifies the catastrophic consequences of a runaway process?
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What does a pressure transducer do?
What does a pressure transducer do?
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A pressure transducer is often called a pressure transmitter.
A pressure transducer is often called a pressure transmitter.
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What is the primary component used in a Ni-Gr (magnetic) thermocouple calibration?
What is the primary component used in a Ni-Gr (magnetic) thermocouple calibration?
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[Blank] is known for wide temperature range calibration, from -270 to 1372°C.
[Blank] is known for wide temperature range calibration, from -270 to 1372°C.
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Which temperature range is considered for Nickel-Chromium Aluminum calibration?
Which temperature range is considered for Nickel-Chromium Aluminum calibration?
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The characteristics described are for a device recommended for low temperature use.
The characteristics described are for a device recommended for low temperature use.
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What type of environments is Nickel recommended for?
What type of environments is Nickel recommended for?
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Match the following terms with their descriptions:
Match the following terms with their descriptions:
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Coiled element RTDs use a loosely wound resistance wire around a non-conducting support structure.
Coiled element RTDs use a loosely wound resistance wire around a non-conducting support structure.
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Which of the following is a potential issue with wire-wound RTDs if not designed carefully?
Which of the following is a potential issue with wire-wound RTDs if not designed carefully?
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What material is commonly used for the resistance wire in RTDs?
What material is commonly used for the resistance wire in RTDs?
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In a coiled element RTD, the coils are loosely fitted into a ______ form.
In a coiled element RTD, the coils are loosely fitted into a ______ form.
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Match the RTD type with its construction:
Match the RTD type with its construction:
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What is used to fill the ceramic form in coiled element RTDs?
What is used to fill the ceramic form in coiled element RTDs?
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Laboratory-grade RTDs are suitable for most industrial applications.
Laboratory-grade RTDs are suitable for most industrial applications.
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What is the main concern in the design of wire-wound RTD’s related to changes in temperature?
What is the main concern in the design of wire-wound RTD’s related to changes in temperature?
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Flashcards
Process
Process
Methods to change raw materials into usable products.
Raw Materials
Raw Materials
Basic substances used in the production process.
Process Industries
Process Industries
Industries involved in the conversion of raw materials.
Process Control
Process Control
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Reduce Product Variability
Reduce Product Variability
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Increase Efficiency
Increase Efficiency
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Ensure Process Safety
Ensure Process Safety
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Control Point Instrumentation
Control Point Instrumentation
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Wire Wound RTD
Wire Wound RTD
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Resistance Wire
Resistance Wire
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Mechanical Strain
Mechanical Strain
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Calibration RTD
Calibration RTD
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Non-Conductive Support
Non-Conductive Support
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Coiled Element RTD
Coiled Element RTD
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Laboratory-grade RTD
Laboratory-grade RTD
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Platinum Resistance Wire
Platinum Resistance Wire
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Resistance vs Temperature
Resistance vs Temperature
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RTD
RTD
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Platinum RTD Standards
Platinum RTD Standards
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Resistance Change Rate
Resistance Change Rate
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Passive Device
Passive Device
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Pressure Transducer
Pressure Transducer
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Magnetic Properties
Magnetic Properties
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Calibration
Calibration
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Temperature Range
Temperature Range
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Electrical Signal
Electrical Signal
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Oxidizing Conditions
Oxidizing Conditions
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Vacuum Conditions
Vacuum Conditions
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Low Temperatures
Low Temperatures
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2-Wire Configuration
2-Wire Configuration
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3-Wire Configuration
3-Wire Configuration
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4-Wire Configuration
4-Wire Configuration
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Lead Resistance
Lead Resistance
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Compensation Loop
Compensation Loop
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Sensor Accuracy
Sensor Accuracy
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Measurement Technique
Measurement Technique
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Applications of RTDs
Applications of RTDs
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Parallel Positioning System
Parallel Positioning System
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Firing Rate Control
Firing Rate Control
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Variable Speed Drive (VSD)
Variable Speed Drive (VSD)
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Oxygen Sensor
Oxygen Sensor
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Biomass Boiler Control
Biomass Boiler Control
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Study Notes
Process Control
- Process refers to the methods of changing or refining raw materials into usable products
- Raw materials may be liquid, gaseous, or mixtures
- These materials are processed by being transferred, measured, mixed, heated/cooled, filtered, stored, or otherwise manipulated to create an end product
- Examples of process industries include chemical, oil and gas, food and beverage, pharmaceutical, water treatment, and power industries
What is Process Control?
- Process control is about controlling the variables during product creation
- Control is implemented for several reasons:
- Reduced product variability leading to quality improvement
- Increased efficiency in production saving resources
- Ensured process safety reducing the risk of catastrophic events like the Chernobyl disaster
Control Point Instrumentation
- Control point instrumentation refers to the instruments and sensors used to control process variables
- Key instrumentation includes:
- Resistance temperature detectors
- Thermocouples
- Pressure transducers
- Flow meters
- Oxygen sensors
- Servo motors
Process Variables
- Process Variables or PV is measured by instruments and acts as input to the controller.
- Common process variables include:
- Level
- Flow
- Temperature
- Pressure
- Density
- pH (acidity or alkalinity)
- Mass
- Conductivity
- And more
Resistance Temperature Detector (RTD)
- RTD is a temperature sensor using the change in electrical resistance of a metal to measure temperature changes
- Common metals used in RTDs include:
- Platinum
- Nickel
- Copper
- Platinum is most commonly used in industrial applications
- RTDs are protected by a metal sheath forming a probe and housed for protection
RTD Construction
- RTDs are constructed in three ways:
- Wire wound
- Coiled element
- Thin film
Wire Wound RTD
- A resistance wire is wound around a non-conducting core (usually ceramic)
- The wire length is precisely trimmed to achieve the specified resistance (RO) at 0°C
- Lead wires are attached and coated for protection
Coiled Element RTD
- Resistance wire is coiled, placed in a ceramic form filled with non-conductive powder
- This allows for expansion and contraction during temperature changes minimizing error
- Protected with metal sheathing
Thin Film RTD
- Mass produced, smaller, and faster response time
- Platinum deposited on a ceramic base
- Resistance adjusted at 0°C using a laser beam
How RTD Works
- RTDs change resistance proportionally with temperature
- This change is well-known and repeatable over time
- External electronic devices are used to measure this resistance (passing a small electrical current through the sensor)
- Lead configurations (2-wire, 3-wire, 4-wire) compensate for lead wire resistance to ensure accurate measurement
Thermocouple
- A thermocouple is an electrical device with two dissimilar conductors forming an electrical junction.
- Heat (temperature) causes a voltage (emf) difference that can be interpreted to measure temperature.
- Housing is similar to RTD
- Change in voltage/emf interprets the change in temperature
Key Differences Between RTDs and Thermocouples
- Thermocouples have a wider operating temperature range than RTDs(-346° C to 2320° C) compared to RTDs which typically operate from -200°C to +600°C
- Thermocouples have a faster response time (.1-10 seconds) than RTDs (1-50 seconds)
- Thermocouples tend to be less expensive and easier to install than RTDs
Pressure Transducer
- A pressure transducer converts pressure into an electrical signal
- The signal increases or decreases proportionally to the pressure change.
- The electrical signal is used by other devices (like controllers, alarms, loops)
- Common output signals are millivolt, voltage, and 4-20mA output
Mass Flow Meters
- Conventional flow meters (orifice plates, venturis, vortex, turbine meters) measure volume
- They require pressure and temperature transmitters to account for density changes -Thermal mass flow meters measure gas mass flow without additional hardware
- Use constant temperature differential technique with matched platinum RTDs.
O2 Sensors
- Burner setups are typically adjusted for about 3% excess oxygen, which is around 15% excess air
- Ambient and atmospheric conditions can affect oxygen supply, necessitating careful adjustments
- Automatic O₂ trim systems continuously monitor flue gases and adjust fuel/air accordingly using PLC control systems
Servo Motors
- Servomotors are rotary or linear actuators for precise positioning, velocity, or acceleration control in applications like air dampers and fuel valves
- Consist of a motor and position-sensing mechanism
- Used in parallel positioning fuel/air ratio control systems (FARC) systems to independently control various components of systems like combustion air dampers, gas valves etc.
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Description
Test your knowledge on Resistance Temperature Detectors (RTDs) and their applications in industrial contexts. This quiz covers definitions, configurations, and advantages of different RTD setups. Perfect for students or professionals looking to sharpen their understanding of temperature measurement technology.