Rotor Blade Designs Overview

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Questions and Answers

Which rotor blade design is known for producing greater lift for the same surface area?

  • Tapered
  • Asymmetrical (correct)
  • Parallel
  • Symmetrical

What is the primary reason symmetrical rotor blades are more commonly used?

  • They are easier to repair
  • They are cheaper to manufacture
  • They have a more stable aerodynamic characteristic (correct)
  • They produce more lift

What is a key characteristic of a uniform planform rotor blade?

  • It requires multiple different rib part numbers
  • The leading and trailing edges converge
  • The leading and trailing edges run parallel to each other (correct)
  • The chord length decreases towards the tip

Why do manufacturers often prefer to produce uniform planform rotor blades?

<p>They require a single rib part number and are more cost effective (A)</p> Signup and view all the answers

What is the purpose of negative twist on a rotor blade?

<p>To produce equal lift across the blade (D)</p> Signup and view all the answers

Which of the following is NOT a typical material used in the construction of helicopter rotor blades?

<p>Ceramic (B)</p> Signup and view all the answers

What is a key advantage of using bonded construction in rotor blades?

<p>It creates a stronger structure with no drilled holes (D)</p> Signup and view all the answers

During the inspection of composite rotor blades, which method is often considered primary?

<p>Tap testing (A)</p> Signup and view all the answers

What is the purpose of the stainless steel capping on the leading edge of rotor blades?

<p>To provide erosion protection (D)</p> Signup and view all the answers

Where are spanwise balance weights typically located on a rotor blade?

<p>At the blade tip and center on the spanline (B)</p> Signup and view all the answers

Why are the bottom surfaces of rotor blades typically painted matte black?

<p>To prevent glare in the pilot's vision (C)</p> Signup and view all the answers

Where is the chordwise mass balance weight typically located on a rotor blade?

<p>In the leading edge 30-50 percent of the span (D)</p> Signup and view all the answers

If weight is added to the trailing edge of a rotor blade, how would this typically affect the plane of rotation?

<p>The helicopter will fly higher (C)</p> Signup and view all the answers

Which of the following must be done before rigging a hydraulic system on a helicopter?

<p>Ensure all hydraulic pressure has been removed and controls moved (B)</p> Signup and view all the answers

Which of the following is the correct order of rigging for helicopter controls?

<p>Collective, then throttle (A)</p> Signup and view all the answers

What is the function of the servo flap on a helicopter rotor blade?

<p>To simplify the hub system and reduce the need for hydraulics (C)</p> Signup and view all the answers

Flashcards

Tap testing

A method of inspecting composite rotor blades that involves tapping the surface to detect delamination or other internal damage.

Double plates

Additional plates located at the root of the blade tip, designed to increase structural strength without adding weight.

Balance weights

Weights strategically placed on the rotor blade to balance its mass distribution, ensuring smooth and stable flight. These weights can be spanwise, chordwise, or tracking.

Trim tab

A small airfoil located on the trailing edge of the rotor blade at approximately 75 percent of its span. It's used to adjust the helicopter's pitch attitude during flight.

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Rigging

The process of adjusting the helicopter's flight controls to ensure proper operation and balance. It typically involves adjusting the collective, throttle, and other controls sequentially.

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Correlator

A mechanism that connects the collective pitch control to the throttle, allowing for automatic adjustments based on power settings. This can be a mechanical or electronic system.

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Autorotational check

A flight test conducted at minimum gross weight to assess the helicopter's ability to safely regain controlled flight in the event of an engine failure.

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Servo flap

A small airfoil located on the trailing edge of the rotor blade, used to enhance aerodynamic control and reduce the need for hydraulic systems. It offers greater aerodynamic efficiency and simpler maintenance.

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Symmetrical Rotor Blade

A rotor blade design where both sides have the same shape and airfoil profile.

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Asymmetrical Rotor Blade

A rotor blade design where one side of the blade has a higher camber than the other. This creates a stronger lift on one side, enabling better aerodynamic stability.

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Parallel (Uniform) Planform

A rotor blade design where the leading and trailing edges run parallel to each other, creating a uniform chord length.

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Tapered Planform

A rotor blade design where the leading and trailing edges converge towards the tip, resulting in a decreasing chord length.

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Negative Twist Blade

A method used to adjust the angle of attack of a rotor blade, ensuring equal lift distribution from the root to the tip. The angle of attack is higher at the root and decreases towards the tip.

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Bonded Construction

A type of rotor blade construction achieved by bonding layers of materials together. It eliminates the need for drilled holes, creating a stronger and more durable blade.

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Single Pocket Construction

A type of rotor blade construction with a single large skin covering the blade, making it easier to manufacture but more difficult to repair.

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Multi Pocket Construction

A type of rotor blade construction with multiple layers of skin and ribs, making it more complex to manufacture but easier to repair.

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Study Notes

Rotor Blade Designs

  • Symmetrical blades have better aerodynamic pitch characteristics, while asymmetrical blades produce greater lift for the same surface area. Asymmetrical designs have higher camber on one side, and engineers achieve similar pitching characteristics by sweeping the edges. Symmetrical designs are more common due to the instability of asymmetrical designs.
  • Blade planforms can be parallel (uniform) or tapered. Uniform blades have parallel leading and trailing edges, creating greater lift because of the chord line. Manufacturers prefer uniform designs for cost-effectiveness, using only one rib part number. Tapered blades converge towards the edges and have decreasing chord lengths, improving lift distribution, but requiring multiple rib numbers. Tapered designs account for speed variation, with negative twist used to provide higher angles of attack at the rotor root, while maintaining similar lift at the blade tip (uniform planforms).
  • Construction types include bonded construction, which is stronger and more durable than others without drilling holes. Single-pocket designs are quicker to manufacture, while the multi-pocket design offers better repair if damaged.
  • Trim balance weights (two per blade) affect the rotor blade's flight characteristics. Adding weight forward lowers the flight path, and backward raises it. Erosion protection from small particles is common using stainless steel capping on leading edges
  • Rotor blade materials can be composite, metal, or wood. Matte black paint is often used to reduce glare.

Balance Weights and Hydraulics

  • Spanwise balance weights are located at the blade tip center.
  • Chordwise mass balance weights are positioned near the leading edge (30-50% of the blade span).
  • Tracking weights (one on the leading edge and one on the trailing edge of the span line) affect the flight path.
  • Trim tabs (easier to adjust than tracking weights, located near the trailing edge, ~75% of the span) can be used to adjust pitch, using velocity of airflow to achieve the desired aerodynamic effect.
  • Rigging and servicing should include disconnecting hydraulics to ensure all pressure is removed. Collective is rigged first; connected to throttle to control lift.
  • Servo flaps (near the trailing edge) are used to reduce the reliance on hydraulics, enabling simple hub maintenance. Simplified hydraulic systems improve helicopter performance and reliability.

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