Refrigeration System Components and Pump Down

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Questions and Answers

Sketch a drawing of a system and include the compressor, oil separator, condenser, receiver, king valve, liquid line filter drier, TXV metering device with the bulb, evaporator, suction line accumulator. Label the lines.

Drawing should include all the listed components correctly connected and labeled.

What are two reasons a system would utilize a receiver?

To store excess refrigerant and to provide a liquid seal to the liquid line.

How is a refrigeration system with a king valve pumped down?

Close the liquid line king valve and allow the compressor to run until it pulls a vacuum on the low side.

What might occur during pump down if a system with a receiver has been excessively overcharged? (look at your drawing).

<p>The receiver will become full of liquid, and the compressor may experience liquid flood back.</p> Signup and view all the answers

How is a receiver sized for its application?

<p>Based on the total refrigerant charge of the system and additional volume for fluctuations.</p> Signup and view all the answers

How does a suction line accumulator meter the refrigerant and oil back to the compressor?

<p>It has a small orifice or a U-trap at the bottom that allows refrigerant and oil to slowly return to the compressor.</p> Signup and view all the answers

What is an oil separator?

<p>A device that removes oil from the refrigerant and returns it to the compressor.</p> Signup and view all the answers

Where is the oil separator located at in the refrigeration system?

<p>Between the compressor and the condenser.</p> Signup and view all the answers

How does the oil separate in the oil separator?

<p>By reducing the velocity of the refrigerant and using baffles or a coalescing filter.</p> Signup and view all the answers

What will be the result on the suction pressure if the bulb on a TXV loses its charge?

<p>The suction pressure will increase.</p> Signup and view all the answers

What does a TXV maintain in the evaporator?

<p>A constant superheat.</p> Signup and view all the answers

On a water-cooled condenser, how is the head pressure decreased when using a water regulating valve?

<p>By increasing the flow of cooling water through the condenser.</p> Signup and view all the answers

How does an AXV differ from a TXV in regards to what they are trying to maintain?

<p>An AXV (Automatic Expansion Valve) maintains a constant evaporator pressure, while a TXV maintains a constant superheat.</p> Signup and view all the answers

How would you check to see if a filter drier is restricted?

<p>By measuring the pressure drop or temperature difference across the filter drier.</p> Signup and view all the answers

What will occur in regards to refrigerant flow if you warmed the TXV bulb up in your hand?

<p>Refrigerant flow will increase.</p> Signup and view all the answers

Which type of metering device is found in most ductless mini splits?

<p>Electronic Expansion Valve (EEV).</p> Signup and view all the answers

What is the valve that allows a heat pump system to shift from cooling to heating?

<p>Reversing valve.</p> Signup and view all the answers

Besides checking subcooling, what is a way you can check to ensure you have liquid refrigerant leaving the condenser if it has a sight glass?

<p>The sight glass should be clear (no bubbles).</p> Signup and view all the answers

What would the positions of the suction and discharge service valves be on a compressor if you are isolating it to replace it?

<p>Both valves should be closed (front seated).</p> Signup and view all the answers

What should the service valve position be during normal operation?

<p>Both valves should be open (back seated).</p> Signup and view all the answers

In order for a technician to get a pressure reading on a system with service valves, what position are they in?

<p>Mid-positioned.</p> Signup and view all the answers

What position would the service valves be in while evacuating a system?

<p>Both valves should be open (back seated).</p> Signup and view all the answers

What would happen to an operating system if you shut a refrigerant ball valve located on the liquid line after the receiver?

<p>The evaporator would eventually starve of refrigerant and the system would stop cooling.</p> Signup and view all the answers

What would happen to a systems superheat if we had an increase in heat load on the evaporator and the system utilizes a capillary tube metering device?

<p>The superheat would increase.</p> Signup and view all the answers

What would happen to a systems superheat if we had an under charge of refrigerant and the system utilizes a capillary tube metering device?

<p>The superheat would increase.</p> Signup and view all the answers

Flashcards

What is a receiver in a refrigeration system?

A vessel for storing liquid refrigerant and ensuring a steady supply to the metering device.

Why use a king valve?

To isolate refrigerant within the receiver for servicing or repairs.

What is an oil separator?

It separates oil from the refrigerant and returns it to the compressor.

Location of an oil separator?

Between the compressor and condenser.

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What does a TXV Maintain?

It maintains a constant superheat in the evaporator by controlling refrigerant flow.

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Valve to shift from cooling to heating?

The reversing valve.

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Aside from subcooling, how do you check for liquid refrigerant?

Sight glass indication.

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Normal service valve position?

Fully back-seated.

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Service valve position to take a pressure reading?

Mid-seated.

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Increased evaporator heat load & capillary tube: superheat?

Superheat will increase.

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Study Notes

  • A system drawing should include the compressor, oil separator, condenser, receiver, king valve, liquid line filter drier, TXV metering device with the bulb, evaporator, and suction line accumulator, all with labeled lines.
  • Two reasons a system would use a receiver include:
    • To store excess refrigerant.
    • To ensure a solid liquid line to the metering device.
  • To pump down a refrigeration system with a king valve:
    • Close the king valve.
    • Run the compressor to pull the refrigerant out of the evaporator and suction line, storing it in the receiver.
  • If a system with a receiver has been excessively overcharged during pump down, the receiver may overfill, leading to liquid refrigerant potentially backing up into the condenser or compressor.
  • A receiver is sized based on the system's refrigerant charge and the amount of refrigerant needed during varying operating conditions.
  • A suction line accumulator meters refrigerant and oil back to the compressor by:
    • Storing any liquid refrigerant and oil that may have not evaporated in the evaporator.
    • Gradually releasing the refrigerant and oil back to the compressor, preventing damage.
  • An oil separator is a device designed to separate oil from the refrigerant in a refrigeration system.
  • An oil separator is located in the discharge line between the compressor and the condenser.
  • Oil separates in the oil separator through a combination of:
    • Reducing the velocity of the refrigerant/oil mixture.
    • Changing direction of flow.
    • Using a coalescing filter to capture oil particles.
  • If the bulb on a TXV loses its charge, the suction pressure will increase.
  • A TXV maintains a constant superheat in the evaporator.
  • On a water-cooled condenser, head pressure is decreased when using a water regulating valve by modulating the flow of water through the condenser.
  • An AXV (automatic expansion valve) differs from a TXV (thermostatic expansion valve) in that an AXV maintains a constant evaporator pressure, whereas a TXV maintains a superheat.
  • To check if a filter drier is restricted:
    • Use a temperature sensor or thermal imaging to check the temperature difference across the filter drier. A significant temperature drop indicates a restriction.
  • If the TXV bulb is warmed up in hand:
    • It will sense a higher temperature and allow more refrigerant flow.
  • A capillary tube is most often found as the metering device in most ductless mini splits.
  • A reversing valve allows a heat pump system to shift from cooling to heating.
  • Besides checking subcooling, the presence of liquid refrigerant leaving the condenser can be confirmed by observing a full sight glass (if equipped).
  • When isolating a compressor to replace it, the suction and discharge service valves should be backseated and closed.
  • During normal operation, the service valve position should be front seated and open.
  • To get a pressure reading on a system with service valves, they should be mid-positioned, or front seated and open.
  • While evacuating a system, the service valves should be front seated and open, allowing access for vacuum pump connection.
  • If a refrigerant ball valve located on the liquid line after the receiver is shut, the system will be starved of refrigerant, leading to a decrease in cooling capacity and potential compressor damage.
  • If there is an increase in heat load on the evaporator and the system utilizes a capillary tube metering device, the superheat will increase.
  • If there is an undercharge of refrigerant and the system utilizes a capillary tube metering device, the superheat will increase.

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