Raw Material Handling at Tata Steel
24 Questions
0 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the total operational track length specifically available at the pre-tippler area?

  • 18 tracks
  • 5 tracks
  • 15 tracks
  • 20 tracks (correct)
  • Which type of locomotives constitutes the majority of the owned fleet?

  • Diesel electric locomotives (correct)
  • Diesel hydraulic locomotives
  • Steam locomotives
  • Electric locomotives
  • How are trailing movements identified in rail operations?

  • When the rolling stock is stationary at a point
  • When the rolling stock loads goods
  • When the rolling stock moves into the unloading position
  • When the rolling stock first travels the crossing section of a point (correct)
  • What is the number of operational tracks available in the hot metal area?

    <p>3 tracks</p> Signup and view all the answers

    Which component is not listed as part of track components in rail infrastructure?

    <p>Railway brake</p> Signup and view all the answers

    What is the minimum number of track lines at the slag yard for loading G.Slag?

    <p>2 lines</p> Signup and view all the answers

    How many total operated points are mentioned in the rail operations?

    <p>183 points</p> Signup and view all the answers

    Which area is responsible for loading HR coil according to the operational track lines?

    <p>HSM yard</p> Signup and view all the answers

    Which of the following materials has the highest average monthly dispatch volume?

    <p>Steel</p> Signup and view all the answers

    What is NOT a part of the process for inward rake placement?

    <p>Arrival of raw material notice</p> Signup and view all the answers

    Which unloading point is associated with the Manual Siding?

    <p>Wagon Tippler</p> Signup and view all the answers

    How many total level crossings are noted in the provided information?

    <p>24</p> Signup and view all the answers

    Which type of slag is specifically referenced as being dispatched?

    <p>Blast furnace slag</p> Signup and view all the answers

    What is the purpose of the TSM Loco attachment in the inward rake process?

    <p>To place the rake at unloading stations</p> Signup and view all the answers

    In the average monthly dispatch, how much DRI (Direct reduced iron) is noted?

    <p>30 thousand MT</p> Signup and view all the answers

    Which unloading point is associated with the fly ash material?

    <p>Track Hopper</p> Signup and view all the answers

    What is the primary mode of transport for DRI (Sponge Iron) based on the provided rail and road coefficients?

    <p>Rail at 83.10%</p> Signup and view all the answers

    Which commodity has the lowest road transport coefficient among the listed materials?

    <p>DRI (Sponge Iron)</p> Signup and view all the answers

    In terms of supply chain efficiency, which raw material has a balanced transport ratio between rail and road?

    <p>Finished Goods-Steel</p> Signup and view all the answers

    Which of the following measures would likely enhance inventory control in raw material handling?

    <p>Implementing a just-in-time inventory system</p> Signup and view all the answers

    For which type of lifting is permissions required from JDM, JODA, and CHAIBASA?

    <p>Lifting thru road for DRI</p> Signup and view all the answers

    Which region's logistics include a mix of both rail and road lifting operations?

    <p>Khandabo</p> Signup and view all the answers

    What percentage of coal tar is transported by rail based on the given coefficients?

    <p>71.08%</p> Signup and view all the answers

    What is the total approximate amount of raw materials received per month at TSM?

    <p>16 LACS MT</p> Signup and view all the answers

    Study Notes

    Raw Material Handling

    • Approximately 16 Lacs MT of material is received at Tata Steel's (TSM) plant per month.
    • The majority of raw materials are transported by rail (60% for incoming raw material).
    • Road transportation accounts for 40% of raw material transportation.
    • Finished goods, including steel slabs, have a higher rail transport coefficient (77.3%).

    Ore Mines Quarry (OMQ)

    • Tata Steel operates mines in Khandabo (TSL-NDH), Joda (TSL-I), Noamund (TSL-), and Katamati (TSL-).
    • Material from Khandabo, Joda, and Noamund is transported by rail.
    • Katamati material is lifted via rail and road.

    Coal and Fluxes

    • Coal and fluxes are sourced from West Bokaro, Paradeep, Dhamara, and MCL.
    • Paradeep and Dhamara mines are primarily accessed by rail.
    • West Bokaro uses a combination of rail and road transport.

    Outward Rake Loading Details

    • TSM has designated areas for loading various materials, including:
      • Hot Metal Shop (HSM)
      • Cold Rolling Mill (CRM)
      • SMS1 (Steel Melting Shop)
      • Slag Yard

    Track Layout

    • TSM’s total track length is 76.131 TKM.
    • The track from MRDL to the railway gate is 7.318 TKM.
    • Track from BDPK to the railway gate is 5.231 TKM.
    • Track length from the rail gate to wagon tipplers is 25.248 TKM.
    • Post tippler yard track is 16.464 TKM.
    • Slag yard to HSM is 8.803 TKM.
    • The hot metal area track is 10.037 TKM.

    Rail Operations Facilities

    • TSM operates 20 tracks in the pre-tippler area.
    • There are 15 tracks in the post tippler area.
    • The hot metal area has three operational track lines.
    • HSM loading tracks are 6.
    • CRM has 3 tracks.
    • The slag yard has 2 track lines.
    • SMS1 has track lines for loading coal tar and container rakes.
    • TSM operates a total of 183 points.

    Owned Locomotives

    • TSM owns 11 diesel electric locomotives.
    • There are 2 hired "Titan" locomotives.
    • There are 18 torpedo ladle cars (TLCs).

    Facing and Trailing Movements

    • Trailing movement occurs when a rolling stock first travels through the crossing section of a point.
    • Facing movement occurs when rolling stocks move the opposite direction from trailing movement.

    Materials for Dispatch

    • Steel: 4 Lacs MT per month
    • Slag: 1.5 Lacs MT per month
    • DRI: 30 Thousand MT per month
    • Coal Tar: 2400 MT per month

    Inward Rake Unloading Points

    • TSM uses wagon tipplers, track hoppers, and manual sidings to unload inward rakes.

    Railway Level Crossing Gates

    • TSM has 24 level crossing gates.
    • Gate 1 is near the commercial office, gate 4 is in the post tippler area, and gate 11 is near SMS-2.
    • The last gate, 24, is near the slag yard.
    • Gates 2 and 3 are near tippler 1, and gates 5 and 6 are in the HSM area.

    Process for Inward Rake Placement

    • Raw Material Handling Services (RMHS) team receives planned schedules.
    • Upon arrival at the rail yard, railway power is detached and pressure released.
    • TSM locomotives are deployed to move and position rakes.
    • The rakes are positioned at unloading stations as directed by the RMHS team.

    Studying That Suits You

    Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

    Quiz Team

    Related Documents

    Inbound and Rail Logistics PDF

    Description

    Explore the intricacies of raw material handling at Tata Steel, including transportation methods for incoming and outgoing materials. Learn about the key operating mines and the logistics involved in the movement of coal and fluxes. This quiz offers insights into the operational efficiency of TSM's material handling processes.

    More Like This

    Use Quizgecko on...
    Browser
    Browser