Module 5 - Chapter 3 - Defining Quality

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Questions and Answers

What percentage of total costs can the cost of poor quality make up?

  • 25% to 35%
  • 15% to 30% (correct)
  • 10% to 20%
  • 20% to 40%

Which of the following is NOT categorized under appraisal and inspection costs?

  • Inspection costs
  • Testing costs
  • Rework (correct)
  • Rejects

Which of these factors is a hidden cost of poor quality?

  • Inspection costs
  • Rejects
  • Client returns
  • Excessive overtime (correct)

What are the three major categories of the cost of poor quality?

<p>Appraisal and inspection costs, internal failure costs, external failure costs (D)</p> Signup and view all the answers

Which of the following is an example of external failure cost?

<p>Client allowances (B)</p> Signup and view all the answers

What does the iceberg metaphor represent in terms of poor quality costs?

<p>Visible costs are a small part of overall poor quality costs (B)</p> Signup and view all the answers

Which factor contributes to the clients' perception of poor quality?

<p>Rework frequency (A)</p> Signup and view all the answers

Which of the following activities could help to eliminate hidden costs of poor quality?

<p>Enhancing service processes (D)</p> Signup and view all the answers

What does the acronym COPQ represent in the context of quality measurement?

<p>Cost of Poor Quality (B)</p> Signup and view all the answers

Which cost relates to repairing reputational damage from patient complaints?

<p>External failure costs (C)</p> Signup and view all the answers

Which of the following activities is NOT part of measuring the cost of poor quality?

<p>Evaluate employee performance reviews (D)</p> Signup and view all the answers

Identifying and correcting errors in theatre charge sheets is categorized as what type of cost?

<p>Appraisal cost (B)</p> Signup and view all the answers

Which of the following is a direct cost of poor quality?

<p>Investigating complaints (C)</p> Signup and view all the answers

What is the primary focus of built-in quality?

<p>Minimizing the need for inspections after problems occur (B)</p> Signup and view all the answers

What is a consequence of effective theatre scheduling in a nursing unit?

<p>Decreased client dissatisfaction (B)</p> Signup and view all the answers

How is the definition of quality best determined?

<p>By the clients' perceptions and requirements (D)</p> Signup and view all the answers

What type of cost is incurred from overstocking parts or supplies?

<p>Internal failure cost (D)</p> Signup and view all the answers

What characterizes inspected-in quality?

<p>It relies on inspection after the service is delivered (D)</p> Signup and view all the answers

Non-conformance to client specifications is indicated by which of the following?

<p>Deviating from any client-defined standard (C)</p> Signup and view all the answers

Who are considered internal clients in an organization?

<p>Employees working in different departments within the company (A)</p> Signup and view all the answers

What is the consequence of a reactive quality strategy?

<p>Higher costs due to inspections and corrections (A)</p> Signup and view all the answers

Why is understanding client requirements critical in quality assurance?

<p>It ensures that services meet the actual needs of clients (D)</p> Signup and view all the answers

What problem arises from individual perceptions of quality?

<p>Inconsistencies in client expectations (B)</p> Signup and view all the answers

Flashcards

What are Internal Failure Costs?

These occur within a company, relating to defective work, and are usually easier to fix.

What are External Failure Costs?

Costs incurred due to defects or errors that reach the customer.

What are Failure Costs?

Activities related to fixing defects or errors in a process or product, including rework, scrap, and warranty claims.

What are Prevention Costs?

Costs associated with preventing defects or errors in the first place. They include activities like quality planning, training, and inspections.

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What are Appraisal Costs?

Costs of activities associated with assessing the quality of products or services, such as inspections, testing, and audits.

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What are External Failure Costs?

The costs of managing or reacting to customer dissatisfaction, including complaints, returns, and warranty repairs.

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What is Quality?

The ability to consistently meet customer expectations for a product or service.

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How is the Cost of Poor Quality (COPQ) calculated?

The cost of poor quality can be calculated by multiplying the total cost of resources used for an activity by the percentage of resources used for activities related to poor quality.

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Quality

A client's perception of a product or service based on their total experience with features they deem important.

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Built-in Quality

A strategy where quality is built into the process from the start, minimizing the need for inspection later.

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Inspected-in Quality

A strategy where quality is inspected after the fact, relying on external checks to catch errors.

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Internal Client

Individuals or teams within a company who receive or interact with the output of another team's work.

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External Client

Individuals who are outside the company and purchase or use the company's products or services.

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Conformance

A service, product or process that meets all the requirements of a defined standard.

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Non-conformance

A service, product or process that deviates from any requirement of a defined standard.

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Quality Assurance

The state of being in agreement with specified requirements or standards. This means meeting all requirements of a defined standard.

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Cost of Poor Quality

The cost associated with not meeting client requirements, not providing services on time or reworking services to meet client needs.

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Appraisal and Inspection Costs

Costs directly related to identifying and preventing defects, like inspection and testing.

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Internal Failure Costs

Costs incurred when defects are found before delivery to the client, like rework and scrap.

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External Failure Costs

Costs incurred when defects are found after delivery to the client, like returns, warranties, and complaints.

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Traditional Costs of Poor Quality

Visible costs that can be easily tracked, like waste, returns, and rework.

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Hidden Costs of Poor Quality

Hidden costs that are less obvious but can be significant, like overtime, client allowances, and lost capacity.

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Appraisal Costs

A category of costs that includes activities like inspecting, testing, and reviewing to ensure quality standards are met.

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Inspection Costs

A category of costs that includes activities like verifying, analyzing, and evaluating to detect non-conformance.

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Study Notes

Quality Principles

  • Quality is defined by client perception, encompassing their total experience of important features.
  • Quality is viewed as conforming to client requirements.
  • Built-in quality is a proactive strategy minimizing inspection and problem-solving costs, focusing on client satisfaction.
  • Inspected-in quality, conversely, relies on external parties to ensure quality, which is reactive and costly.
  • Quality should be based on client perceptions, not personal opinions.

Cost of Poor Quality

  • Poor quality costs 15-30% of all costs.
  • These costs include direct, visible costs (e.g., rework, inspection) and hidden, indirect costs (e.g. lost productivity, unhappy clients).
  • Non-conformance is when a product or service deviates from specified requirements.

Categories of Costs

  • Appraisal and Inspection Costs: Costs associated with inspection to identify and correct issues before clients experience them. Examples include equipment inspection.
  • Internal Failure Costs: Costs associated with repairing issues within the company, clients are not directly affected. Examples are damaged equipment, excessive overtime, etc.
  • External Failure Costs: Most expensive costs, directly impacting clients. Examples include warranty claims, complaints, and dissatisfied clients.

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