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Questions and Answers
Which type of sugar is primarily found in sulfite liquors from deciduous trees?
Which type of sugar is primarily found in sulfite liquors from deciduous trees?
Cellulose can be used directly as a carbon source without any treatment.
Cellulose can be used directly as a carbon source without any treatment.
False
What is the annual global production amount of whey?
What is the annual global production amount of whey?
74 million tons
Methanol is commonly used as a substrate for producing ________.
Methanol is commonly used as a substrate for producing ________.
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Match the following substrates with their primary uses:
Match the following substrates with their primary uses:
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What is the main advantage of using n-alkanes over carbohydrates based on energy content?
What is the main advantage of using n-alkanes over carbohydrates based on energy content?
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Ammonium nitrate leads to acidic conditions in fermentation processes.
Ammonium nitrate leads to acidic conditions in fermentation processes.
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What are the primary nitrogen sources used in industrial fermentation?
What are the primary nitrogen sources used in industrial fermentation?
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The concentrated extract from corn steep liquor contains about ___ nitrogen.
The concentrated extract from corn steep liquor contains about ___ nitrogen.
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Match the following nitrogen sources with their characteristics:
Match the following nitrogen sources with their characteristics:
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Study Notes
Sugar Sources in Fermentations
- Sulfite liquors from coniferous trees are rich in hexose sugars (glucose, mannose, galactose), while deciduous trees contain mainly pentose sugars (xylose, arabinose).
- Cellulose is a readily available and inexpensive substrate for sugar or alcohol production but requires hydrolysis before use by microorganisms.
- Whey, a dairy byproduct, contains lactose and milk protein, which can be used for ethanol, single-cell protein, and other fermentation products.
- Animal fats and oils are commonly used as supplemental substrates due to their high energy content.
- Methanol is the cheapest fermentation substrate but can be metabolized by only a limited number of microorganisms.
- Ethanol, derived from starch or cellulose fermentation, is readily metabolized by many microorganisms.
- Hydrocarbons, particularly n-alkanes with chain lengths of C12 to C18, are readily metabolized by many microorganisms.
- The use of hydrocarbons as fermentation substrates depends on the cost of petroleum.
Nitrogen Sources in Fermentations
- Most industrially important microorganisms can utilize both inorganic and organic nitrogen sources.
- Inorganic nitrogen is often supplied as ammonium salts (e.g., ammonium sulfate, diammonium hydrogen phosphate), ammonia, or urea.
- Ammonium salts can lead to pH decrease in fermentation broth due to the release of free acid.
- Organic nitrogen sources include amino acids, proteins, and urea.
- Corn steep liquor is an efficiently metabolized nitrogen source rich in amino acids and is often used in fermentations.
- Inducers are often required for fermentations with genetically modified microorganisms to promote the production of specific enzymes.
- Fatty acids induce the production of lipase but may not be cost-effective to include in all fermentation media.
- Yeast mannan induces the production of β- mannosidase by Streptomyces griseus, which converts mannosidostreptomycin into streptomycin.
Inhibitors in Fermentations
- Specific inhibitors can be added to fermentation media to promote the production of certain products or accumulate metabolic intermediates.
- Sodium bisulphite is used as an inhibitor in glycerol production, preventing the reoxidation of NADH2 and diverting dihydroxyacetone phosphate towards glycerol production.
- Other inhibitors include bromide for tetracycline production, penicillin for glutamic acid production, and alkali metals for citric acid production.
Buffers in Fermentations
- Buffers are essential for maintaining the pH of fermentation media, which is crucial for optimal productivity.
- Media are commonly buffered at pH 7.0 using calcium carbonate, sodium and potassium phosphates.
- Sulfuric acid or sodium hydroxide can be used for small-scale pH adjustments.
- The balanced use of carbon and nitrogen sources can also help to control pH by providing buffering capacity from proteins, peptides, and amino acids.
Cell Permeability Modifiers
- These compounds enhance cell permeability by modifying cell walls and/or membranes, promoting the release of intracellular products into the fermentation medium.
- Penicillins and surfactants are commonly added to amino acid fermentations.
Antifoams in Fermentations
- Foaming in fermentation broth is a common problem that can reduce working volume, interfere with oxygen transfer, and cause cell loss.
- Protein components in the medium, such as corn steep liquor and yeast extract, can contribute to foaming.
- Antifoams, which are surface-active agents, can reduce surface tension in foams and destabilize protein films.
- Natural antifoams include plant oils and mineral oils.
- Synthetic antifoams include silicon oils, poly alcohols, and alkylated glycols.
- Ideally, antifoams should be active at low concentrations, inert, cheap, heat sterilizable, nontoxic, and should not interfere with downstream processing.
Methods of Sterilisation in Fermentations
- Sterilization is essential to eliminate microorganisms and ensure the safety of fermentation products.
- Classical sterilization techniques using saturated steam under pressure or hot air are the most reliable methods.
- Other sterilization methods include filtration, ionizing radiation, and gas sterilization.
- Exposure to saturated steam under pressure denatures enzymes and structural proteins, effectively killing microorganisms.
- Filtration is used for thermolabile solutions, passing them through sterile bacteria-retaining filters.
- Air is typically sterilized by passing it through membrane filters.
Thermal Resistance of Microorganisms
- Bacterial spores are the most heat-resistant form of microorganisms.
- The thermal resistance of bacterial spores varies significantly between species and even within strains.
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