Podcast
Questions and Answers
A ______ is a device used to measure the dimensions of an object.
A ______ is a device used to measure the dimensions of an object.
caliper
A ______ is used to scribe a line at a set distance from the edge of a workpiece.
A ______ is used to scribe a line at a set distance from the edge of a workpiece.
divider caliper
The ______ is used to measure the internal size of an object.
The ______ is used to measure the internal size of an object.
inside calipers
The ______ are used to measure the external size of an object.
The ______ are used to measure the external size of an object.
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Net-shape components are produced using ______ processes.
Net-shape components are produced using ______ processes.
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A ______ is used to ensure a line parallel to the edge of a workpiece.
A ______ is used to ensure a line parallel to the edge of a workpiece.
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The ______ is typically used in conjunction with a steel hammer, such as a ball-peen hammer.
The ______ is typically used in conjunction with a steel hammer, such as a ball-peen hammer.
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Files are generally ______ out of high carbon steel, followed by cutting of teeth, hardening and tempering.
Files are generally ______ out of high carbon steel, followed by cutting of teeth, hardening and tempering.
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The ______ file is of rectangular cross-section in shape and is made slightly tapered both in width and thickness.
The ______ file is of rectangular cross-section in shape and is made slightly tapered both in width and thickness.
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The ______ chisel is mainly used to cut square slots and channels.
The ______ chisel is mainly used to cut square slots and channels.
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The ______ chisel is used for making an oil groove in a bearing.
The ______ chisel is used for making an oil groove in a bearing.
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The ______ chisel is used to clean square corners and triangle corners.
The ______ chisel is used to clean square corners and triangle corners.
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In a ______ shop, blacksmiths use tools like hammers, anvils, and tongs to shape heated metal.
In a ______ shop, blacksmiths use tools like hammers, anvils, and tongs to shape heated metal.
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A ______ is a tool used to measure the roughness or surface finish of a machined part.
A ______ is a tool used to measure the roughness or surface finish of a machined part.
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______ is a primary shaping process where metal is heated and shaped by compressive forces.
______ is a primary shaping process where metal is heated and shaped by compressive forces.
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A ______ is a type of forging equipment used to apply compressive forces to the workpiece.
A ______ is a type of forging equipment used to apply compressive forces to the workpiece.
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Components that are produced by ______ processes do not require further machining operations.
Components that are produced by ______ processes do not require further machining operations.
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An ______ is a specialized tool used in forging operations to hold and manipulate the workpiece.
An ______ is a specialized tool used in forging operations to hold and manipulate the workpiece.
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Study Notes
Measurement Tools
- A caliper is used to measure the dimensions of an object.
- A marking gauge is utilized to scribe a line at a set distance from the edge of a workpiece.
- An internal micrometer measures the internal size of an object.
- External micrometers are employed to measure the external dimensions of an object.
Manufacturing Processes
- Net-shape components are produced through specific manufacturing processes that eliminate the need for further machining.
- Forging processes involve heating metal and shaping it using compressive forces.
- A forging press is a type of equipment that applies compressive forces to the workpiece.
Tools and Equipment
- A straight edge ensures a line runs parallel to the edge of a workpiece.
- A chisel is typically used alongside a steel hammer, such as a ball-peen hammer, for precision cutting.
- Files are made from high carbon steel, which undergoes cutting of teeth followed by hardening and tempering.
- The flat file features a rectangular cross-section and is slightly tapered in both width and thickness.
- A square chisel is primarily used to create square slots and channels.
- An oil groove chisel facilitates making grooves in bearings.
- A corner chisel is designed to clean out square and triangular corners.
Blacksmithing
- In a blacksmith shop, tools like hammers, anvils, and tongs are essential for shaping heated metal.
Surface Measurement
- A surface roughness gauge measures the roughness or surface finish of machined parts.
Production Methods
- Components created by net-shape processes require no additional machining.
- A specialized tool in forging, called a die, is used to hold and manipulate the workpiece during shaping operations.
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Description
Test your knowledge on the topics covered in Product Realization including workshop practice, smithy and forging, casting, machining, carpentry, sheet metal, and welding. Get familiar with evaluation schemes and schedules for the course.
