Prestressed Concrete: Principles & History
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Questions and Answers

Which of the following best describes the primary effect of prestressing on a concrete section?

  • It introduces compressive stresses to counteract tensile stresses. (correct)
  • It increases the tensile strength of the concrete.
  • It makes the concrete more resistant to compressive forces.
  • It eliminates the need for steel reinforcement.
  • In reinforced concrete design, what is typically assumed about the tensile strength of concrete?

  • It is neglected (assumed to be zero). (correct)
  • It is enhanced by the addition of steel reinforcement.
  • It is equal to its compressive strength.
  • It is a significant factor and always considered.
  • What key innovation did Eugene Freyssinet introduce to the field of prestressed concrete?

  • The concept of using external forces only.
  • The use of high-strength steel to permit high elongation. (correct)
  • The application of prestressing force at the centroid.
  • The use of ordinary mild steel for prestressing tendons.
  • What is a direct consequence of effectively prestressing concrete?

    <p>The concrete behaves more like an elastic material. (D)</p> Signup and view all the answers

    If a prestressing force is applied at the centroid (c.g.) of a concrete section, what is the primary stress distribution within the concrete?

    <p>Uniform compressive stress. (D)</p> Signup and view all the answers

    Why are internal stresses induced in prestressed concrete?

    <p>To counteract external stresses from applied loads. (B)</p> Signup and view all the answers

    In a prestressed concrete beam, if the prestressing force is applied eccentrically (not at the centroid), what type of stress distribution is created?

    <p>A combination of direct stress and bending stress. (D)</p> Signup and view all the answers

    What fundamental property of concrete does reinforced concrete primarily utilize?

    <p>High compressive strength. (C)</p> Signup and view all the answers

    Which characteristic differentiates Grade 270 strands from Grade 250 strands, assuming all other factors are equal?

    <p>Grade 270 strands have a higher minimum ultimate strength. (C)</p> Signup and view all the answers

    What is the purpose of using stress-relieved cable in prestressing?

    <p>To straighten the wire when subjected to tension. (C)</p> Signup and view all the answers

    In post-tensioned concrete structures, what is the primary function of the ducts?

    <p>To serve as a pathway for the tendons to be inserted and stressed. (D)</p> Signup and view all the answers

    Alloy steel bars used in prestressing obtain their high strength from which of the following?

    <p>The introduction of specific alloying elements and cold working. (C)</p> Signup and view all the answers

    Which of the following steps occurs only in post-tensioning operations, and not in pre-tensioning?

    <p>Stressing the steel tendons <em>after</em> the concrete has hardened . (C)</p> Signup and view all the answers

    What is the main purpose of 'hold-down devices' in the context of pre-tensioned beams?

    <p>To maintain the position of the tendons during the concrete pouring process. (D)</p> Signup and view all the answers

    In a post-tensioned concrete member, what is the function of the dead-end anchorage?

    <p>To permanently secure the tendon at the end opposite the stressing anchorage. (A)</p> Signup and view all the answers

    If a prestressing tendon is manufactured using multiple wires, what is the most common arrangement of these wires?

    <p>A twisted arrangement, typically in a 7-wire strand. (D)</p> Signup and view all the answers

    Which of the following best explains why early attempts at prestressed concrete construction were unsuccessful?

    <p>The low strength of steel available at the time resulted in significant prestress losses due to creep of the steel. (C)</p> Signup and view all the answers

    What fundamental principle, observed in the construction of barrels, is also applied in modern prestressed concrete?

    <p>Applying tensile stress to encircle and compress materials. (A)</p> Signup and view all the answers

    In pretensioning, when are the tendons tensioned relative to the concrete pouring process?

    <p>Tendons are tensioned against abutments before the concrete is placed. (C)</p> Signup and view all the answers

    Which bridge is recognized as the first prestressed concrete bridge built in the United States?

    <p>Walnut Lane Bridge (C)</p> Signup and view all the answers

    What is the primary difference between pretensioning and post-tensioning techniques in prestressed concrete?

    <p>Pretensioning involves tensioning tendons before concrete placement; post-tensioning involves tensioning after concrete hardening. (D)</p> Signup and view all the answers

    What is the primary reason for using high-strength steel in prestressing tendons?

    <p>To effectively apply a large initial tensile force that can induce compressive stress in the concrete. (D)</p> Signup and view all the answers

    A structural engineer is designing a prestressed concrete beam. Which of the following factors must be carefully considered to minimize long-term prestress losses?

    <p>Creep and shrinkage characteristics of the concrete. (C)</p> Signup and view all the answers

    A simply supported concrete beam is tested under a 4-point bending configuration to determine its modulus of rupture ($f_r$). If the applied load at failure is P, the beam width is b, and the beam depth is d, which formula represents the modulus of rupture?

    <p>$f_r = \frac{PL}{bd^2}$ (B)</p> Signup and view all the answers

    Why were metal bands tightened around wooden staves when forming a barrel, and how does this relate to the fundamental principle of prestressing?

    <p>To create compression between the staves allowing them to resist internal liquid pressure; prestressing uses tensioned tendons to compress the concrete. (C)</p> Signup and view all the answers

    A construction company is deciding between pretensioned and post-tensioned concrete for a new bridge project. Which factor would most likely lead them to choose pretensioning?

    <p>The use of primarily precast concrete elements manufactured off-site. (D)</p> Signup and view all the answers

    Which of the following factors does NOT directly influence creep strain in concrete?

    <p>The shape of the structural member. (B)</p> Signup and view all the answers

    Which of the following statements best describes the expected behavior of a prestressed concrete beam regarding deflection under service loads?

    <p>Prestressed concrete beams are designed to have minimal to no deflection under service loads, and may even exhibit upward deflection (camber). (D)</p> Signup and view all the answers

    Why is the Modulus of Elasticity lower for prestressing strand compared to a prestressing steel bar?

    <p>Strand is made from twisting small wires together. (C)</p> Signup and view all the answers

    What does the Modulus of Rupture indicate regarding concrete's tensile capacity?

    <p>The tensile capacity under bending. (D)</p> Signup and view all the answers

    A concrete mix is designed with a specified compressive strength ($f'c$). According to AASHTO, how is the modulus of rupture ($f_r$) estimated?

    <p>$f_r = 0.63 \sqrt{f'c}$ MPa (A)</p> Signup and view all the answers

    Based on the information provided, what contributes to the time-dependent deformation of concrete in prestressed structures?

    <p>Creep and shrinkage of the concrete. (A)</p> Signup and view all the answers

    What is the primary function of the extruded high-density polyethylene sheathing used in Williams strand tendons?

    <p>To provide corrosion protection to the strand. (D)</p> Signup and view all the answers

    In post-tensioning systems, which of the following best describes the purpose of using grease-impregnated tape and heat-shrink sleeving on coupled sections of bar anchors?

    <p>To enhance corrosion protection at the joints. (B)</p> Signup and view all the answers

    Why is it important for the end abutments in the Hoyer system to be sufficiently stiff and have good foundations?

    <p>To withstand the large tensile forces during prestressing. (B)</p> Signup and view all the answers

    In the Freyssinet system, what component is pushed into the cylinder by the inner piston of the hydraulic jack to grip the wires?

    <p>The plug. (A)</p> Signup and view all the answers

    What is the primary advantage of using the Hoyer system (long line method) in pretensioning?

    <p>It is suitable for mass production of precast members. (D)</p> Signup and view all the answers

    What is the purpose of removing the central tube in the Shorer system after the concrete has attained sufficient strength?

    <p>To facilitate the transfer of prestress to the concrete through bond. (A)</p> Signup and view all the answers

    When are torque applications to recessed anchor nuts needed when using hydraulic jacks?

    <p>When the anchor nuts are under tension (D)</p> Signup and view all the answers

    What should be applied before the sheathing when using Williams strand tendons?

    <p>Corrosion inhibiting compound. (A)</p> Signup and view all the answers

    Which system uses a central tube of high strength steel?

    <p>Shorer System. (A)</p> Signup and view all the answers

    In the Magnel Blaton System, what component is used to grip the wires?

    <p>Plug. (B)</p> Signup and view all the answers

    In the Magnel system of prestressing, what is the primary mechanism for holding the wires in the anchorage device?

    <p>Grooved sandwich plates and wedges. (A)</p> Signup and view all the answers

    Which of the following is a characteristic of the Gifford-Udall prestressing system?

    <p>Each wire is stressed independently using a double-acting jack. (B)</p> Signup and view all the answers

    In the Freyssinet system, what component is used to maintain the spacing of wires within a cable?

    <p>Helical spring inside the cable (C)</p> Signup and view all the answers

    What is the method of anchorage in the Lee-McCall prestressing system?

    <p>Nuts tightened against bearing plates (C)</p> Signup and view all the answers

    In electrical prestressing, what material coats the reinforcing bars before they are buried in concrete?

    <p>Thermoplastic material (A)</p> Signup and view all the answers

    Which of the following best describes the process of chemical prestressing?

    <p>Embedding steel in concrete made of expanding cement. (B)</p> Signup and view all the answers

    Which classification of prestressing is defined by applying force to the tendons before casting the concrete?

    <p>Pretensioning (C)</p> Signup and view all the answers

    What distinguishes external prestressing from internal prestressing?

    <p>The location of the prestressing tendons. (B)</p> Signup and view all the answers

    Circular prestressing is commonly used in which type of structure to counteract tensile stresses?

    <p>Liquid containment tanks (C)</p> Signup and view all the answers

    What is the formula for calculating the compressive stress ($f$) on a beam cross-section subjected to a concentric prestressing force ($P$)?

    <p>$f = -P / A_c$ (B)</p> Signup and view all the answers

    In pretensioning, how is the prestressing force transferred from the steel tendons to the concrete?

    <p>By the bond between the steel and concrete. (D)</p> Signup and view all the answers

    If a rectangular beam with a width of 300 mm and a total depth of 600 mm is subjected to a concentric prestressing force of 1800 kN, what is the compressive stress on the beam cross-section?

    <p>-10 MPa (A)</p> Signup and view all the answers

    What is a key advantage of using linear prestressing?

    <p>It applies force longitudinally, suitable for beams (B)</p> Signup and view all the answers

    What is a common application of circular prestressing?

    <p>Wrapping cylindrical structures to resist bursting. (C)</p> Signup and view all the answers

    Which prestressing system uses a double acting jack to independently stress each wire?

    <p>Gifford-Udall System (D)</p> Signup and view all the answers

    Flashcards

    Prestressed Concrete

    A reinforced concrete type that uses compression forces to reduce tensile stresses.

    Freyssinet's Contribution

    Introduced the concept of prestressing in 1904 to enhance concrete's resistance to tensile forces.

    Reinforced Concrete

    Concrete that incorporates steel bars to improve tensile strength and resist cracking.

    Tensile Strength of Concrete

    Concrete's ability to resist tension, typically considered as zero in design.

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    Cracking Stress

    The stress level beyond which concrete begins to crack under load.

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    Principle of Prestressing

    Applying pre-compression in concrete to prevent cracking from tensile loads.

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    Internal Prestressing Forces

    Forces induced within concrete to counterbalance external applied forces.

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    Eccentric Prestressing

    Applying prestressing forces off-center from the centroid of the section.

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    First Prestressed Concrete Bridge

    The first prestressed concrete bridge was built in 1941 in France.

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    Walnut Lane Bridge

    The first prestressed concrete bridge in the US, built in 1949, with a 47-meter span.

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    Pretensioning

    A method where tendons are tensioned before concrete placement, creating a pre-compression effect.

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    Posttensioning

    A method where tendons are tensioned after concrete has hardened.

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    Types of Posttensioning

    Posttensioning can be classified as external or internal, and bonded or unbonded.

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    Full vs. Partial Prestressing

    Full prestressing applies maximum tension, while partial prestressing uses less to alleviate some stresses.

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    Historical Patent for Prestressing

    Granted in 1886 for tightening steel rods in concrete blocks, resembling modern segmental construction.

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    Concrete Modulus of Elasticity

    Ec=4800(f’c)0.5 MPa for normal weight concrete.

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    Modulus of Rupture

    Indicates tensile capacity of concrete under bending.

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    Creep in Concrete

    Deformation over time at constant stress or load.

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    Factors Affecting Creep

    Creep strain depends on time, mix, humidity, curing, and age.

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    Prestressing Tendons

    Can be strands, wires, round bars, or threaded rods.

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    Prestressing Steel Properties

    High strength steel used in prestressing for stability.

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    Modulus of Elasticity of Strand

    197,000 MPa, lower than bar due to wire twisting.

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    Concrete Beam Testing Configuration

    Conducted under a 4-point bending configuration.

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    Strands in Prestressing

    Strands are wires used in prestressing, sized from 0.25 in to 0.60 in diameter.

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    Stress Relieving Process

    Cable stress relief through heat treatment after stranding.

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    Grades of Strands

    Two grades: Grade 250 (250,000 psi) and Grade 270 (270,000 psi) indicate strength.

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    Alloying Elements in Steel

    Manganese, silicon, and chromium increase the strength of alloy steel bars.

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    Cold Work Process

    Cold work further increases the strength of steel bars during manufacture.

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    Hold-Down Devices

    Devices used for securing pretensioned beams during the tensioning process.

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    Stressing Anchorages

    Types of anchorages in posttensioning, including stressing and dead-end anchorages.

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    Posttensioning Procedures

    Steps involved in applying posttensioning to beams after hardening.

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    Extruded Polyethylene Sheathing

    A protective layer around tendons in prestressing to prevent corrosion.

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    Corrosion Inhibiting Compound

    A substance used to prevent rust and degradation in metal components.

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    MCP Pregrouted Anchors

    Anchors designed with corroded protection and easier installation in concrete.

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    Heat Shrink Sleeving

    A sleeve that shrinks when heat is applied, providing protective covering for cables.

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    HOYER System

    A pretensioning system used for mass production of concrete members.

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    MAGNEL BLATON System

    A system where multiple concrete elements are cast in a single line and framework.

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    SHORER System

    A method using a high-strength steel tube to transfer prestress from wires to concrete.

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    Freyssinet System

    A posttensioning method that utilizes hydraulic jacks for tensioning wires.

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    Ducts in Prestressing

    Hollow passages in concrete where tendons are placed for tensioning.

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    Continuous Corrosion Protection

    Ongoing safeguarding methods to protect metal parts from corrosion.

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    Magnel System

    A post-tensioning system using sandwich plates to anchor wires.

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    Gifford Udall System

    A method that originated in Great Britain involving independent wire stressing.

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    Lee McCall System

    A system where steel bars are tensioned in ducts and tightened with nuts.

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    Electrical Prestressing

    Method using electric current to heat coated bars for elongation and stress.

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    Chemical Prestressing

    Applies stress through expanding cement embedding steel, elongating it.

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    External Prestressing

    Prestressing applied externally using abutments that support the force.

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    Internal Prestressing

    Applying prestress through tendons inside the concrete member.

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    Linear Prestressing

    Prestressing force applied along the member's axis.

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    Circular Prestressing

    Hoop stress applied around cylindrical structures to counter internal pressure.

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    Bond in Prestressing

    The transfer of force from steel to concrete after hardening.

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    Compressive Stress in Beams

    Stress experienced by concrete beams due to applied prestressing force.

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    Jack for Wire Pulling

    Special device used to pull and anchor wires in prestressing systems.

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    Study Notes

    Introduction to Prestressed Concrete

    • Prestressed concrete was first attempted in 1904 by Freyssinet.
    • This method applies a compression force to the reinforced concrete structure.
    • Concrete is strong in compression, but weak in tension.
    • Steel is strong in both tension and compression.
    • Reinforced concrete utilizes concrete for compression and steel for tension.

    Principle of Prestressing

    • Prestressing applies a compression force to reduce tensile stress.
    • Concrete is treated as an elastic material.
    • Preventing cracking is the primary benefit of prestressing.
    • Internal and external forces counterbalance each other in a prestressed concrete structure.

    Historical Perspective

    • The concept of prestressing exists for a long time, as early as 1886 with the use of steel tie rods.
    • Modern advancements require high strength steels for achieving significant elongation reduction.

    Classification and Types

    • Pretensioning: Tendons are tensioned before concrete is poured.
    • Posttensioning: Tendons are tensioned after concrete hardens.
    • Methods can be categorized as external or internal.
    • Categorized as linear, circular, and others.
    • Categorized as precast, cast-in-place, and composite.
    • Categorized as partial and full prestressing.

    Pre-tensioned vs. Post-tensioned Concrete

    • Pre-tensioning uses pre-stressed steel. It is done at the factory. The concrete is poured around the pre-stressed steel.
    • Post-tensioning uses tendons (steel wires) placed in ducts within the concrete. It is done on-site. The tendons are tensioned after the concrete has hardened.

    Advantages of Prestressed Concrete over Reinforced Concrete

    • Uses high-strength materials.
    • Uses less material (lighter).
    • Increased span possibilities.
    • Increased deflection control.
    • Increased shear resistance.

    Materials, Hardware, and Equipment

    • Concrete: Strength, modulus of elasticity, and modulus of rupture are all important properties.
    • Prestressing Steel: High tensile strength steel is used (strands, wires, or bars) to achieve the necessary tensile force.
    • Hardware and Equipment: Prestressing tools include tensioning jacks, anchoring devices, and ducts.

    Stages of Loading

    • Initial stage occurs immediately after the transfer of prestress.
    • Full prestress is part of the initial stage (No MLL).
    • Service stage, or the use of pre-stressed elements, involves multiple stages.
    • Multiple stages of construction are required in most cases.

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    Description

    Explore the fundamentals of prestressed concrete, initiated in 1904. This technique applies compression to reinforced concrete, leveraging concrete's compressive strength and steel's tensile strength to prevent cracking. Discover its historical roots and modern advancements using high strength steels.

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