Podcast
Questions and Answers
What is the primary purpose of a calibration report in the context of biological products?
What is the primary purpose of a calibration report in the context of biological products?
What action is necessary if the potency of stored bulk material needs recalculation?
What action is necessary if the potency of stored bulk material needs recalculation?
What does the release of a new lot or standard product depend on?
What does the release of a new lot or standard product depend on?
What is a key document involved in the calibration of a new product lot?
What is a key document involved in the calibration of a new product lot?
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Which guideline relates specifically to the biological activity (potency) of biotechnological and biological products?
Which guideline relates specifically to the biological activity (potency) of biotechnological and biological products?
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What distinguishes a primary standard from a secondary standard in terms of accuracy?
What distinguishes a primary standard from a secondary standard in terms of accuracy?
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How is the accuracy of a reference standard defined?
How is the accuracy of a reference standard defined?
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What is typically done if the calibration results for different test systems are significantly different?
What is typically done if the calibration results for different test systems are significantly different?
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Which of the following is true regarding calibration protocols?
Which of the following is true regarding calibration protocols?
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What happens if the difference in potency assignment is too high among various test systems?
What happens if the difference in potency assignment is too high among various test systems?
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Which organization defines a primary standard's activity as accurate by definition?
Which organization defines a primary standard's activity as accurate by definition?
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What is a consequence of using a 'compromise' value for potency assignment?
What is a consequence of using a 'compromise' value for potency assignment?
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What is the significance of the specifications for standardized pharmaceutical products?
What is the significance of the specifications for standardized pharmaceutical products?
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What is the main purpose of establishing a Biological Reference Standard?
What is the main purpose of establishing a Biological Reference Standard?
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Which component is NOT part of the test plans for the reference standard?
Which component is NOT part of the test plans for the reference standard?
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What does the Certificate of Analysis (CoA) for the standard provide?
What does the Certificate of Analysis (CoA) for the standard provide?
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Which organization is typically responsible for the primary standard in potency assignment?
Which organization is typically responsible for the primary standard in potency assignment?
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What crucial aspect of quality control is confirmed through the calibration protocol?
What crucial aspect of quality control is confirmed through the calibration protocol?
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Which of the following activities is associated with the Quality Release of a Biological Reference Standard?
Which of the following activities is associated with the Quality Release of a Biological Reference Standard?
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What is a likely consequence of failing to achieve lot homogeneity in a biological product?
What is a likely consequence of failing to achieve lot homogeneity in a biological product?
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What is the significance of conducting a solution stability study on a biological product?
What is the significance of conducting a solution stability study on a biological product?
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How is potency assignment typically validated?
How is potency assignment typically validated?
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What key aspect of a standardized pharmaceutical product is prioritized in the ICH Q6B guidelines?
What key aspect of a standardized pharmaceutical product is prioritized in the ICH Q6B guidelines?
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How is the accuracy of test systems improved by potency assignment?
How is the accuracy of test systems improved by potency assignment?
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What are the typical dilution levels used in biological test systems during performance calibration?
What are the typical dilution levels used in biological test systems during performance calibration?
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What is the main purpose of standardization in pharmaceutical products?
What is the main purpose of standardization in pharmaceutical products?
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What statistical methods are commonly used to compare calibration results between different groups?
What statistical methods are commonly used to compare calibration results between different groups?
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How is potency assignment typically documented?
How is potency assignment typically documented?
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Which reference standard is used for calibrating the new reference standard?
Which reference standard is used for calibrating the new reference standard?
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What is the minimum number of tests performed in different in-house labs according to the protocol?
What is the minimum number of tests performed in different in-house labs according to the protocol?
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What is included in the change over documentation during potency assignment?
What is included in the change over documentation during potency assignment?
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What does the term 'biological reference standard' refer to in this context?
What does the term 'biological reference standard' refer to in this context?
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What does the calibration protocol affect in potency assignment?
What does the calibration protocol affect in potency assignment?
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Which of the following best describes the performance of the calibration in test procedures?
Which of the following best describes the performance of the calibration in test procedures?
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What is the significance of recovery rates in accuracy of test systems?
What is the significance of recovery rates in accuracy of test systems?
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How will results be interpreted in terms of robustness in calibration?
How will results be interpreted in terms of robustness in calibration?
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What indicates a significant difference in calibration results?
What indicates a significant difference in calibration results?
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Study Notes
Establishing Biologics Reference Standards
- The process outlines the establishment and maintenance of biological reference standards for pharmaceutical products, specifically addressing biological activity (potency).
- The document focuses on the production of a biological reference standard, with sections detailing manufacturing, quality control, quality release, and potency assignment.
Manufacturing
- The production starts by receiving quality released bulk or final container material (e.g., human coagulation factors).
- A specific master batch record is created for the reference standard.
- The material is then concentrated, diluted, lyophilized, formulated, and filled.
Quality Control
- The reference standard undergoes several tests, including lot homogeneity, solution stability, accelerated degradation studies, and potency assignment against the actual reference standard.
Quality Release
- A certificate of analysis (CoA) is generated for the reference standard.
- The standard is released by the Standards and Reagents Services Department as a control standard.
- The potency of the new reference standard is assigned through calibration against a primary standard (established by WHO).
- The product information includes the assigned activity of the newly created reference standard.
Potency Assignment
- The calibration protocol aims to ensure the accuracy of the reference standard.
- The primary standard (WHO) is considered accurate by definition.
- Secondary standards are calibrated against the primary reference standard, resulting in 100% accuracy for their activity.
- Accuracy of the reference standard is defined as the difference between experimental results and the assigned potency.
- In cases where the reference standard is used for different test systems and results vary significantly, a "compromise" potency value is assigned with accepted inaccuracies across all systems.
- If the difference is too high, a potency is assigned for each test system individually.
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By assigning potency, the accuracy of test systems can be optimized:
- If a test system consistently produces lower results (e.g., 85% recovery), it is considered to have lower accuracy.
- Similarly, test systems showing consistently higher results (e.g., 115% recovery) have higher accuracy.
- Assigning potency based on the mean value of the different test systems optimizes the overall accuracy.
Performance of the Calibration
- Calibration utilizes 4-6 dilution levels encompassing the working range.
- The test design follows regular inter-laboratory exercise design, utilizing various samples including:
- Primary standard
- Old and new in-house reference standard
- In-house control standard
- Product samples with different matrices
- Different reagent lots
Evaluation of Calibration Results
- Results from different reagent manufacturers, labs, and equipment are compared using t-tests or ANOVA.
- The analysis identifies significant differences, ensuring the robustness of the results.
Assignment of Activity (Potency)
- The assigned potency is calculated using the arithmetic mean of experimental results from calibrating the new reference standard against the primary (WHO) standard.
- The potency assignment is documented, including:
- Reference standard lot number and assigned value
- Test systems and laboratories used
- Information on potential product result shifts
- Date of calibration
- Timeline for transitioning to the new standard
Changeover Documentation
- When changing to a new reference standard:
- The date of the changeover is documented.
- Laboratories and the product release department are notified about the change, usually two weeks prior.
Calibration Report
- This report includes potency assignment documentation, re-calculation of activity of stored bulk material (based on the old and new assigned potency ratio), and potential retesting of stored bulk material using the new reference material.
Release of New Standard
- The release of the new reference standard (with its newly assigned activity) is handled by the Standards and Reagents Services Department.
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