Poka-Yoke and Quality Control

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18 Questions

What type of error does a poka-yoke device prevent in a service encounter?

Server error

What is an example of a task error in a service encounter?

Doing work incorrectly

What is the purpose of a poka-yoke device such as a computer prompt?

To prevent mistakes or errors

What type of error is related to physical elements of service?

Tangible error

What is an example of a poka-yoke trick to prevent treatment errors?

Bank tellers recording customer eye color

What is the benefit of using poka-yoke devices in service encounters?

Improved process quality

What is the primary focus of Poka-Yoke?

To improve process quality by detecting defects and providing warnings

What is the main purpose of prediction in Poka-Yoke?

To recognize that a defect is about to occur and provide a warning

What is the result of not using Poka-Yoke in the example of Yamada Electric?

Costly and embarrassing repair at the customer facility

What is the benefit of using Poka-Yoke in services?

Fail-safe methods for interactions conducted by different modes

What is the characteristic of many applications of Poka-Yoke?

They are simple, yet creative and inexpensive to implement

What is the purpose of the device on the drill in the example of Poka-Yoke?

To count the number of holes drilled in a work piece

What is the primary purpose of Poka-Yoke?

To prevent mistakes from occurring in the first place

What is the name of the mistake-proofing approach developed by Shingo at Toyota in the 1960s?

Zero Quality Control (ZQC)

What is a common cause of inadvertent mistakes, according to Poka-Yoke?

All of the above

What is the result of using a cause-and-effect diagram in Poka-Yoke?

Identification of the root cause of a mistake

What is an example of a typical mistake, according to Poka-Yoke?

Omitted processing

What is the name of the concept that emphasizes the importance of preventing mistakes from being made in the first place?

Mistake-Proofing

Learn about Poka-Yoke, a method of quality control that focuses on prediction and detection of defects. Discover how it works and its applications in various industries.

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