Pneumatic Systems in Locomotives
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Questions and Answers

What does the isolating cock (86) supply air to?

  • Flange lubrication equipment (correct)
  • Cab gauges
  • Traction control equipment
  • Brake feed pipe
  • Which gauge indicates the main reservoir pressure at port W?

  • Gauge (131)
  • Gauge (122)
  • Gauge (132)
  • Gauge (121) (correct)
  • What component is indicated by gauge (132)?

  • Flow meter gauge reading (correct)
  • Pressure in the brake cylinders
  • Pressure in the brake pipe
  • Reservoir pressure in the brake frame
  • What is the role of the reducing valve (79) in the system?

    <p>To regulate the air supply to isolating cocks (B)</p> Signup and view all the answers

    What is the purpose of vented isolating cocks in the headstock?

    <p>To isolate pipes in case of headstock damage (D)</p> Signup and view all the answers

    What is the primary purpose of the safety valve in the pneumatic system?

    <p>To prevent system damage in case of a blockage (A)</p> Signup and view all the answers

    Which component is responsible for removing condensate from the air after it passes through the main reservoirs?

    <p>Auto drain valve (A)</p> Signup and view all the answers

    What role does the unloader valve play in the pneumatic system?

    <p>It allows air to escape when the compressors are off (A)</p> Signup and view all the answers

    What is the function of the twin tower air dryer in the pneumatic system?

    <p>To reduce the dew point of the air (B)</p> Signup and view all the answers

    Which of the following is true about the isolating cock used in the pneumatic system?

    <p>It can bypass the air dryer when there is a problem (C)</p> Signup and view all the answers

    How many compressors are present in the WAP5 Bo-Bo Passenger Locomotive's pneumatic system?

    <p>Two compressors (D)</p> Signup and view all the answers

    In which component is dust removed from the air after passing through the air dryer?

    <p>Final filter (D)</p> Signup and view all the answers

    What is the primary function of the choke in the sand injector system?

    <p>To ensure a rush of air starts moving the sand (A)</p> Signup and view all the answers

    How does the anti-slip valve respond when an axle set slips?

    <p>It rapidly injects air into the brake cylinders (D)</p> Signup and view all the answers

    What is the typical release time for the anti-slip valve after it engages?

    <p>20 to 30 seconds (C)</p> Signup and view all the answers

    What supplies the air for the windscreen wipers?

    <p>Main reservoir equalizing pipe (D)</p> Signup and view all the answers

    Which component is used to provide the feed to the antislip valves?

    <p>Main reservoir equalizing pipe (B)</p> Signup and view all the answers

    What happens when there is a demand for air from the E70 brake unit?

    <p>A pressure differential is set up across the flow meter (D)</p> Signup and view all the answers

    How long is the typical time taken for the brake cylinder pressure to build up using the anti-slip valve?

    <p>1 second (D)</p> Signup and view all the answers

    Which component is responsible for handling the sand application in a controllable manner?

    <p>Choke (C)</p> Signup and view all the answers

    What role does the double check valve play in the brake system?

    <p>It allows for rapid air transfer into the brake cylinder circuit (C)</p> Signup and view all the answers

    What component provides the air supply for the automatic air brake application?

    <p>Automatic air brake relay valve (B)</p> Signup and view all the answers

    Which valve is responsible for directing air to the pantographs after it leaves the brake frame?

    <p>Two-pantograph EP valve (D)</p> Signup and view all the answers

    What is the function of the pressure switch in the pantograph circuit?

    <p>To signal the status of air supply to the ABB central electronics (B)</p> Signup and view all the answers

    What happens when the main reservoir pressure exceeds the pressure switch maximum setting?

    <p>The auxiliary compressor is deactivated (B)</p> Signup and view all the answers

    Which component acts as a connection point for the brake cylinder pressure switch?

    <p>Bogie isolating cock (D)</p> Signup and view all the answers

    How is the auxiliary compressor activated when main reservoir air is not present?

    <p>Controlled via a pressure switch (B)</p> Signup and view all the answers

    What is the purpose of the centrifugal strainer in the pantograph air supply system?

    <p>To filter out impurities (B)</p> Signup and view all the answers

    What happens to the air supply after it passes through the vented isolating cock in the pantograph system?

    <p>It enters the two-pantograph EP valves (A)</p> Signup and view all the answers

    Which port on the brake frame is the pantograph air supply taken from for normal operation?

    <p>Port W (C)</p> Signup and view all the answers

    Where does the air supply for the pantographs go after leaving the brake frame?

    <p>To the pantograph reservoir (C)</p> Signup and view all the answers

    What initiates an emergency brake application when the EP valve de-energizes?

    <p>The exhaust valve exhausting the air brake pipe (B)</p> Signup and view all the answers

    What function does the relay valve serve in the braking system?

    <p>It amplifies the signal from the distributor (D)</p> Signup and view all the answers

    When does the dynamic brake cut out EP valve become energized?

    <p>When the dynamic brake force exceeds 10 kN (C)</p> Signup and view all the answers

    What is the role of the emergency (vigilance) cock in the system?

    <p>To raise an alarm if closed (C)</p> Signup and view all the answers

    What prevents duplication of braking effort of both dynamic and automatic air brakes?

    <p>The dynamic brake cut out EP valve (B)</p> Signup and view all the answers

    What happens when the driver operates the push button (PVEF) in the cab?

    <p>It removes the automatic air brake application on the locomotive (C)</p> Signup and view all the answers

    Where does the distributor take its air supply from?

    <p>The auxiliary reservoir connected to the brake frame (D)</p> Signup and view all the answers

    What is the purpose of the auxiliary reservoir's manual drain valve?

    <p>To release excess moisture from the air supply (B)</p> Signup and view all the answers

    What is the expected output ratio of the relay valve compared to the signal received from the distributor?

    <p>1.44 to 1 (B)</p> Signup and view all the answers

    What occurs if an emergency brake application is made after a full service application?

    <p>The locomotive brake application will be engaged regardless (A)</p> Signup and view all the answers

    Which component in the list has the highest quantity provided?

    <p>Hose ½” (A)</p> Signup and view all the answers

    What is the quantity of the 'Pantograph' listed in the components?

    <p>2 (C)</p> Signup and view all the answers

    Which item is specifically described as having a vented feature?

    <p>Isolating cock 3/8” (A)</p> Signup and view all the answers

    Which component is listed twice with distinct quantities?

    <p>Isolating cock 1-1/4” (A)</p> Signup and view all the answers

    Which component listed is related to both the air system and emergency functioning?

    <p>Emergency cock (C)</p> Signup and view all the answers

    What is the primary function of the low main reservoir governor in the circuit?

    <p>To interlock with traction when the main reservoir pressure falls below a certain level. (A)</p> Signup and view all the answers

    How does the main reservoir equalizing pipe function in the system?

    <p>It connects the main reservoir of one locomotive to another to allow air supply between them. (A)</p> Signup and view all the answers

    At what pressure do the compressor governors operate with respect to compressor (35)?

    <p>Between 8 kg/cm2 and 10 kg/cm2. (B)</p> Signup and view all the answers

    What is the role of the duplex check valve in the main reservoir system?

    <p>To allow reverse flow from the equalizing pipe to the main reservoir when needed. (B)</p> Signup and view all the answers

    Which component directly connects to the brake frame via port X?

    <p>The main reservoir equalizing pipe. (A)</p> Signup and view all the answers

    What happens when the air supply is redirected via the isolating cock (94)?

    <p>It directs air into the brake frame components for operational needs. (C)</p> Signup and view all the answers

    Which element is responsible for ensuring that pressure levels are maintained in both compressors?

    <p>Compressor governor (36). (D)</p> Signup and view all the answers

    What is the role of the auxiliary compressor in the pantograph system?

    <p>To provide air when the locomotive is stabled and no main reservoir air is present. (A)</p> Signup and view all the answers

    Which component directly relays air from the automatic air brake to the main bogie air supply pipe?

    <p>Double check valve (66) (C)</p> Signup and view all the answers

    What condition triggers the pressure switch (26) in the auxiliary compressor control?

    <p>When the main reservoir pressure is lower than the pressure switch setting. (C)</p> Signup and view all the answers

    Which port on the brake frame is associated with the pantograph air supply?

    <p>Port W (C)</p> Signup and view all the answers

    What function does the throttle valve (80) serve in the pantograph air supply system?

    <p>Controls the flow of air from the brake frame to the pantograph. (B)</p> Signup and view all the answers

    What is the primary function of the pressure switch (9) in the pantograph circuit?

    <p>To provide a signal regarding the status of air supply to the ABB central electronics. (D)</p> Signup and view all the answers

    Which component ensures that the auxiliary compressor does not operate unnecessarily?

    <p>Pressure switch (26) (D)</p> Signup and view all the answers

    Which valve operates downstream of the bogie isolating cock to assist in brake cylinder pressure management?

    <p>Brake cylinder pressure switch (64) (C)</p> Signup and view all the answers

    What happens to the air supply after it passes through the check valve (25)?

    <p>It is directed to the pantograph reservoir. (B)</p> Signup and view all the answers

    In the context of pantograph operation, what is indicated by the status signal sent to the ABB central electronics?

    <p>Air supply availability for the pantograph. (C)</p> Signup and view all the answers

    What is the primary function of the sub-manifold on the brake frame?

    <p>To manage the air supply for the flange lubrication equipment (B)</p> Signup and view all the answers

    Which gauge provides a reading of the flow demand in the braking system?

    <p>Gauge (132) (C)</p> Signup and view all the answers

    What happens to the air after passing through the EP valves for flange lubrication?

    <p>It is directed to the lubrication pump (C)</p> Signup and view all the answers

    How is the isolating cock system designed in case of damage to external headstock cocks?

    <p>To enable isolation of through pipes (D)</p> Signup and view all the answers

    What type of pressure does gauge (121) indicate in the cab instrumentation?

    <p>Main reservoir pressure (D)</p> Signup and view all the answers

    What is the role of the isolating cocks (68), (88), and (125) in the system?

    <p>To manage air supply to traction control equipment (B)</p> Signup and view all the answers

    What is indicated by a heavy flow demand on the flow meter gauge?

    <p>A potential break-in-two of the train (C)</p> Signup and view all the answers

    Which component is responsible for directing air from the reducing valve to the isolating cocks?

    <p>Sub-manifold (B)</p> Signup and view all the answers

    How does the flexible hose (83) contribute to the lubrication system?

    <p>It transfers lubricant from the pump to nozzles (A)</p> Signup and view all the answers

    What is the purpose of dummy couplings (185) provided at the ends of hoses?

    <p>To protect the coupling head when not in use (A)</p> Signup and view all the answers

    What is the function of the direct brake isolate valves on the brake frame?

    <p>To prevent air from being passed to the direct brake valves when energized (C)</p> Signup and view all the answers

    Which port on the brake frame is used for direct brake cylinder pressure?

    <p>Port Y (A)</p> Signup and view all the answers

    What is the purpose of the 'break-in-two' protection valve in the brake system?

    <p>To prevent air loss in case of equipment failure (B)</p> Signup and view all the answers

    How is the brake pressure delivered to each bogie from the direct brake relay valve?

    <p>Through a bogie hose protection choke (C)</p> Signup and view all the answers

    What role does the anti-slip valve play in the brake system?

    <p>It interfaces with the automatic air brake to optimize braking (A)</p> Signup and view all the answers

    What happens to the air supply from the direct brake pipe on the trailing locomotive?

    <p>It is passed to the direct brake relay valve for application (C)</p> Signup and view all the answers

    Which components interface with the automatic air brake application?

    <p>Double check valve and ‘brake-in-two’ protection valve (D)</p> Signup and view all the answers

    What indicates the output pressure from the brake valve in the brake system?

    <p>Test point 119 (A)</p> Signup and view all the answers

    What component allows the direct brake to be applied on the trailing locomotive?

    <p>The de-energized direct brake isolate valves (C)</p> Signup and view all the answers

    Flashcards

    Pneumatic system in WAP5/WAG9 locomotives

    A system using compressed air for control and braking in locomotives, integrated with electronic controls.

    Air compressors (WAP5)

    Electrically driven compressors (20) that supply compressed air to the main reservoir system.

    Main reservoir (WAP5)

    Two reservoirs (89, 110) that store compressed air, equipped with manual and automatic drain valves.

    Air dryer (WAP5)

    A twin-tower air dryer (77) that significantly reduces moisture in the compressed air.

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    Compressor check valves

    Two valves allowing air to flow into the main reservoir, preventing backflow.

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    Safety and unloader valves

    Safety valves (10) and unloader valves (12) protect the system by regulating air pressure and flow in each compressor leg.

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    Water separator (WAP5)

    A component (87) that removes water from the compressed air before it enters reservoirs.

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    Sanding Valves

    Sanding valves direct air to sand injectors, initially with a quick burst then a steady flow.

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    Sand Injectors (103)

    Components that receive pressurized air to propel sand for traction on slippery tracks.

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    Reservoir (170)

    Stores compressed air for the initial quick burst needed for sanding.

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    Choke (171)

    Controls the airflow rate, creating a steady air flow for continuous sanding.

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    Anti-slip Valves (65)

    Provide rapid brake application in cases of wheel slippage exceeding traction control.

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    Brake Cylinders

    Components where air pressure builds for brake activation, part of braking system.

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    Flow Meter (42)

    Measures and regulates the air flow for brake systems and other functions.

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    Direct Brake Valves (112)

    Control the application of brakes through direct air pressure control.

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    E70 Brake Unit (29)

    An automated brake system/unit that can be operated automatically.

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    EP valve (72) function

    The EP valve (72) controls the emergency brake application by releasing air from the brake pipe through the exhaust valve (71).

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    EP valve (72) air source

    The EP valve (72) gets its air supply from the main reservoir port W within the brake frame.

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    Emergency cock (74)

    The emergency cock (74) isolates the brake system and has auxiliary switch contacts to trigger an alarm if closed.

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    Distributor (49) function

    The distributor (49) compares the brake pipe pressure with the control reservoir and sends a signal proportional to the pressure drop to the relay valve.

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    Dynamic brake cut-out EP valve (52)

    This valve (52) is energized when dynamic braking is above 10 kN to prevent the distributor signal from reaching the relay valve, avoiding duplicate braking.

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    Relay valve (57) function

    The relay valve (57) amplifies the signal received from the distributor, increasing it in the ratio of 1.44 to 1, and transmits it to the brake cylinders.

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    Pressure switch 80

    Pressure switch 80, together with test point 61, is used for vigilance suppression.

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    PVEF (Push Button Emergency Feature)

    This allows the driver to remove the automatic air brake application on the locomotive while maintaining a train brake application.

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    Auxiliary reservoir (51)

    The auxiliary reservoir (51) provides air supply for the distributor (49) and relay valve (57), and is charged from the main reservoir via a check valve (106).

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    Manual drain valve (90)

    Manual drain valve (90) is used to drain the auxiliary reservoir (51).

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    What supplies air to the brake cylinder?

    The automatic air brake application is supplied from port A on the brake frame, going through the automatic air brake relay valve (57) and then via bogie hose protection choke (62) and double check valve (66) to the main bogie air supply pipe.

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    Bogie Isolating Cock (66)

    A valve downstream of the main bogie air supply pipe that isolates the air flow to the brake cylinder pressure switch 64 and the gauge in the cab.

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    Pantograph air supply during normal operation

    The pantograph air supply comes from the main reservoir connection at port W on the brake frame, passing through check valve (25) into the pantograph reservoir (22).

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    Two-Pantograph EP Valve (6)

    This valve is used to regulate air pressure to the pantographs and is controlled by the air from the pantograph reservoir.

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    Air to the main circuit breaker (4)

    Air from the pantograph reservoir (22) passes through vented isolating cock (5) and out to the main circuit breaker (4).

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    Air flow to the pantographs

    Air from the pantograph reservoir (22) passes through the Kabba key switch cock 38, the two pantograph EP valves 6, vented isolating cock (8), and exits the brake frame via ports S and R.

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    Throttle valve (80)

    This valve controls the air pressure between the brake frame and the pantograph itself, regulating the amount of air reaching the pantograph.

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    Alternative air supply for the pantograph

    When the main reservoir is empty, an auxiliary compressor (78), controlled via pressure switch (26), supplies air through flexible hose (17) into the brake frame at port P.

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    Centrifugal strainer (84)

    This component filters air from the auxiliary compressor (78) before it enters the pantograph reservoir for clean air supply.

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    Pressure switch (26)

    This component acts as a compressor governor for the auxiliary compressor (78), ensuring it only operates when the main reservoir pressure falls below a certain level.

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    What does gauge (121) indicate?

    Gauge (121) displays the pressure in the main reservoir supplying the brake frame at port W, and the brake feed pipe pressure for trailing vehicles.

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    What does gauge (131) indicate?

    Gauge (131) shows the pressure in the brake cylinders downstream of the bogie isolating cocks for both bogies.

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    What is the purpose of dummy couplings (185)?

    Dummy couplings (185) house the coupling heads of hoses and couplings when they are at the end of the locomotive that's not coupled.

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    What do vented isolating cocks do?

    Vented isolating cocks allow the four through pipes on the locomotive to be isolated in case of damage to the end cocks.

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    What is the function of the flow meter gauge (132)?

    Gauge (132) measures the difference between the main reservoir pressure at port W and the output from the flow meter valve (43), indicating the air brake pipe's demand.

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    Main Reservoir Safety Valve (39)

    A safety valve that protects the main reservoir system by relieving excessive pressure, ensuring safe operation.

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    Compressor Governors (35, 36)

    These devices regulate the compressor operation, ensuring it maintains the desired pressure ranges within the main reservoir.

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    Low Main Reservoir Governor (37)

    This device interlocks with the traction system, preventing movement if the main reservoir pressure falls below a set point.

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    Main Reservoir Equalizing Pipe

    A pipe that connects the main reservoirs of multiple locomotives, allowing pressure equalization and cross-feeding during emergencies.

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    Duplex Check Valve (92)

    This valve allows air flow in one direction: from the main reservoir equalizing pipe into the locomotive's main reservoir and the third reservoir (89).

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    What are the functions of the main reservoir supply legs?

    One leg supplies the brake frame through port W, while the other leg supplies a separate reservoir (89) and the brake frame through port U, ensuring redundant supply for critical systems.

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    Direct Brake Isolate Valves (115)

    These valves, on the brake frame, are energized to close, isolating the direct brakes on the trailing locomotive.

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    Direct Brake Relay Valve (58)

    This valve receives air from the direct brake valves and distributes it to the brake cylinders.

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    Brake-in-Two Protection Valve (46)

    This valve protects the brake system in case of a separation between locomotives, ensuring continuous braking on both.

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    Brake Cylinder Feeds

    This refers to the path of air from the relay valve to the brake cylinders, activating the brakes.

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    Bogie Hose Protection Choke (67)

    This choke limits the flow of air to the brake cylinders on each bogie, ensuring smooth and controlled braking.

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    Double Check Valve (66)

    This valve prevents backflow of air, ensuring that the brake cylinders are only pressurized by the relay valve.

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    Vented Bogie Isolating Cock (63)

    This valve, located on the bogie, isolates the air flow to the brake cylinders from the main air supply, allowing for independent control of each bogie’s brakes.

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    Service / Parking Brake Actuators (108)

    These actuators, operated by air pressure, apply the service brakes and hold the brakes in the parking position.

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    Auxiliary Air Supplies

    A system that provides compressed air to various electrical cubicles and flange lubrication equipment.

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    Port W

    The connection point for the main reservoir air supply on the brake frame.

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    Reducing Valve (79)

    Controls the pressure of air entering the isolating cocks.

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    What do the isolating cocks (68, 88, 125) supply?

    They supply air to the various electrical cubicles for the traction control equipment.

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    Isolating Cock (86)

    Supplies air to the EP valves (135) for flange lubrication.

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    EP Valves (135)

    Control the flow of air to the flange lubrication equipment.

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    Dummy Couplings (185)

    These house the coupling heads of hoses and couplings at the end of the locomotive that's not coupled.

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    What does "CAPACITY RESERVOIR 5 LITRE" mean?

    The "CAPACITY RESERVOIR 5 LITRE" refers to a tank with a 5-liter capacity that stores compressed air for the auxiliary braking system.

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    Vented Isolating Cock

    A vented isolating cock is a valve that allows air to be isolated from a section of the air brake system while still venting air to the atmosphere. This is done to prevent pressure buildup in the isolated section.

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    What does "CHOKE" do in the air brake system?

    A choke regulates the flow of air through the air brake system to control the rate at which the brakes are applied.

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    Purpose of "E70 EQUIPMENT MANIFOLD ASSEMBLY"

    The E70 EQUIPMENT MANIFOLD ASSEMBLY provides a centralized point for connecting various components of the air brake system and is often used for troubleshooting and maintenance.

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    How does "FLOW METER GAUGE RELAY VALVE" work?

    The FLOW METER GAUGE RELAY VALVE measures and regulates the air flow to the braking system, allowing you to monitor the amount of air being used.

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    Study Notes

    Pneumatic System

    • WAP5/WAG9 locomotives use a pneumatic system integrated with electronic controls supplied by Davies & Metcalfe
    • Systems are similar, except for minor differences in brake rigging arrangement based on the locomotive bogie type (Bo-Bo or Co-Co)

    Air Supply

    • Two 2A320D electrically driven air compressors feed the main reservoir system through flexible hoses and check valves

    • Each compressor leg includes a safety valve and an unloader valve (operated by an electro-pneumatic valve).

    • Air passes through a water separator (with auto drain valve) into two main reservoirs (with manual and auto drain valves)

    • Air then passes through a vented isolating cock, a twin-tower air dryer, and a final filter before passing through another isolating cock

    • Main reservoir system includes a safety valve, two compressor governors, and a low main reservoir governor. Governors are used to control compressor operation between set pressure ranges (10 kg/cm² and 8 kg/cm² or 7.5 kg/cm² and 10 kg/cm²) to prevent overpressure.

    • The main reservoir supply splits. One leg goes to another 240-liter main reservoir, passing through a check valve and further components including an in-line filter. This leg supplies the pilot supply for direct brake isolating valves, the pilot supply for the brake cylinder cutout valve, the main reservoir supply for the direct relay valve, and the main reservoir supply for the blending valve.

    Traction Rolling Stock: Three Phase Technology

    • The duplex check valve allows one locomotive to feed the main reservoir system with another in case of a compressor failure, allowing air transfer between locomotives in a consist.
    • The main reservoir equalizing pipe feeds protection valve 46, brake feed pipe regulator (regulator 137 and relay valve 93), and sanding equipment. This design allows for emergency brake application and consistent air pressure throughout the train.
    • The air supply for the distributor (49) and the automatic brake relay valve (57) is taken from the auxiliary reservoir (51) and is charged via check valve (106) from the main reservoir.
    • The auxiliary reservoir (51) is used to ensure that when the locomotive is not connected to a main train, parking brake pressures can be safely released.

    Parking Brake

    • Parking brake air is supplied from the auxiliary reservoir, using a reducing valve and latched solenoid valve.
    • Enables the parking brake application on both locomotives in a multiple consist, utilizing manual and automatic functions.

    Brake Blending

    • Locomotives have the facility to blend dynamic and air brakes, dynamically adjusting air pressure levels if a dynamic braking failure occurs.

    Direct Brake

    • Direct brake valves are supplied air from port H on the brake frame.
    • Direct brake isolate valves are a crucial element for controlling the flow of air within the direct brake system.
    • The direct brake system utilizes a "break-in-two" protection valve to ensure isolated operation for safety during train operation.
    • The direct brake system is designed to operate in a way that prevents any improper air pressure manipulation that could lead to system failure.

    Brake Cylinder Feeds

    • Brake cylinder pressure comes from the brake frame, passing through components like a choke (67), isolation cocks, and double check valves to provide air to the bogies.
    • System incorporates automatic air brake application interfaces

    Pantograph equipment

    • Pantograph air supply comes from the main reservoir (via check valve).
    • There's a secondary air supply for stable pantograph operation if the main reservoir fails

    Auxiliary Air Supplies

    • Additional sub-manifold provides compressed air to electrical equipment, including flange lubrication.

    Cab Instrumentation

    • Four gauges in each cab provide driver information about main reservoir pressure, brake pipe pressure, brake cylinder pressure, and flow meter differential.

    End Connection Protection

    • Dummy couplings and vented isolating cocks are used to isolate individual parts of the train's brake system, preventing damaging pressure surges.

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    Pneumatic System PDF

    Description

    This quiz explores the pneumatic systems used in WAP5/WAG9 locomotives, focusing on their integration with electronic controls. It covers the air supply mechanisms, including compressors, reservoirs, and safety features essential for locomotive operations.

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