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Questions and Answers
What happens when the pre-set pressure is too high in a variable pressure reducing valve?
What happens when the pre-set pressure is too high in a variable pressure reducing valve?
What is the purpose of the air service unit?
What is the purpose of the air service unit?
A time delay valve allows immediate flow of compressed air from port one to port two.
A time delay valve allows immediate flow of compressed air from port one to port two.
False
A shuttle/OR valve provides an output signal only when both left and right ports are active.
A shuttle/OR valve provides an output signal only when both left and right ports are active.
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What determines the length of time for a time delay valve to open?
What determines the length of time for a time delay valve to open?
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A three two valve has _____ connections and _____ positions.
A three two valve has _____ connections and _____ positions.
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What type of cylinder generates linear movement and requires compressed air to extend?
What type of cylinder generates linear movement and requires compressed air to extend?
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Which of the following is NOT a method for actuating a valve?
Which of the following is NOT a method for actuating a valve?
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The __________ valve allows compressed air to bypass the restriction.
The __________ valve allows compressed air to bypass the restriction.
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Match the type of valve with its function:
Match the type of valve with its function:
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What does the two pressure/AND valve require to get an output signal?
What does the two pressure/AND valve require to get an output signal?
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What is the effect of having the flow restrictor set to 100% open in a time delay valve?
What is the effect of having the flow restrictor set to 100% open in a time delay valve?
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A quick exhaust valve enables a cylinder to extend or retract slower than normal.
A quick exhaust valve enables a cylinder to extend or retract slower than normal.
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The symbol for a compressor represents a __________.
The symbol for a compressor represents a __________.
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A valve can only be actuated using one type of signal: compressed air.
A valve can only be actuated using one type of signal: compressed air.
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Match the valve types with their functions:
Match the valve types with their functions:
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Which type of actuation allows a valve to operate on partial extension or retraction only?
Which type of actuation allows a valve to operate on partial extension or retraction only?
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Spring return actuation dominates when there is active actuation on the left-hand side of the valve.
Spring return actuation dominates when there is active actuation on the left-hand side of the valve.
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What is the function of a selector switch in valve actuation?
What is the function of a selector switch in valve actuation?
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A valve operated by a __________ uses electricity to actuate.
A valve operated by a __________ uses electricity to actuate.
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Match the actuation methods with their characteristics:
Match the actuation methods with their characteristics:
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Which component will sense pressure and trigger an electrical switch once the pre-set pressure is achieved?
Which component will sense pressure and trigger an electrical switch once the pre-set pressure is achieved?
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The foot pedal actuation method involves the valve being set to a single state until it is released.
The foot pedal actuation method involves the valve being set to a single state until it is released.
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What is a key feature of a time-on delay relay?
What is a key feature of a time-on delay relay?
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What happens when the delay-on timer relay coil is activated?
What happens when the delay-on timer relay coil is activated?
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The pushbutton normally open will make a connection when pushed.
The pushbutton normally open will make a connection when pushed.
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What does a selector switch do when turned on?
What does a selector switch do when turned on?
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The symbol for the coil of a __________ represents a normal relay.
The symbol for the coil of a __________ represents a normal relay.
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What role does the pressure relief valve play in the pump unit?
What role does the pressure relief valve play in the pump unit?
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The four three hand-lever valve in the middle position allows for fluid flow without pressure building up.
The four three hand-lever valve in the middle position allows for fluid flow without pressure building up.
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What type of switch is activated when a cylinder is fully extended or retracted?
What type of switch is activated when a cylinder is fully extended or retracted?
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Match the following relay symbols with their functions:
Match the following relay symbols with their functions:
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Study Notes
Document Purpose
- Intended to aid understanding and memorization of pneumatic, electro-pneumatic, and hydraulic symbols.
- Lists components used in the module.
- Some symbols require memorization; others must be understood for application.
Pure Pneumatic Symbols
Air Service Unit
- Consists of a filter, manual drain, pressure relief/reducing valve, and a pressure gauge.
- Prevents unwanted particles from entering the system.
Air Service Unit (Simplified)
- Same as the full air service unit, but smaller and takes up less space.
Two Pressure/AND Valve
- Requires two input signals simultaneously to produce an output signal on port two.
Shuttle/OR Valve
- Produces an output signal on port two if either the left or right port one is active.
- Output on port two occurs if both left and right ports are active.
One Way Restrictor Valve
- Compressed air applied to port one bypasses restriction, flowing directly from port one to port two.
- If compressed air is applied to port two, flow is directed through the restriction, slowing cylinder movement.
Compressed Air Supply
- This symbol represents a compressor.
- Users can adjust pressure and flow in simulated environments.
Single Acting Cylinder
- This type of actuator generates linear movement.
- It requires compressed air for extension and returns to its retracted position when air is removed.
Double Acting Cylinder (with Limit Switches)
- Has ports for extending and retracting.
- Includes limit switches (a0 and a1) that activate events upon full extension or retraction.
Quick Exhaust Valve
- Allows for faster cylinder retraction/extension.
- Typically has a restricted exhaust pathway, but port one is typically blocked during exhaust.
Variable Pressure Reducing/Relief Valve
- Automatically opens to release air when pressure exceeds the pre-set limit.
- This prevents pressure from overcoming a system's threshold.
Time Delay Valve (Normally Closed)
- Has a time delay before opening to allow compressed air to flow from port one to port two.
- Triggered by an air signal on port 12.
- Flow timing depends on flow restrictor settings.
Three Two Valve
- Three connections and two positions.
- Active port (right block) will block port one and connect exhaust (port three) to port two.
- Alternatively, active left block connects port one to port two, blocking exhaust.
- Similar principle applicable to five-two valve configurations.
Ways to Actuate/Operate Valves
- Mechanical, pneumatic, and electrical methods.
Roller Lever Actuation
- The actuation occurs when a cylinder retracts or extends.
- Often used for three-two valves or five-two valves.
Idle Return Roller Actuation
- Valve operation on either retract or extend stroke, not both, unlike roller lever valves.
- Actuation is not used in full extension or retraction; instead, it's for partial movements.
Pneumatic Actuation
- Valve is operated by a pneumatic signal on port 12.
Spring Actuation (Spring Return)
- Valve returns to its original position (rest position) via a spring when no active actuation is present on the left side.
Pushbutton Actuation
- Operated by a pushbutton.
- A spring brings it back to its original position (spring return).
Selector Switch (Detent Switch)
- Valve activated by a selector switch that continuously remains active until switched OFF.
Foot Pedal Actuated
- Operated by a foot pedal.
- This demonstrates mechanical actuation.
Electropneumatic Symbols
- Components with electrical and pneumatic connections; often shown separately in diagrams.
- Examples: Solenoid Actuated valves
Solenoid Actuated
- Electrically actuated valve that uses 24V DC.
- The electrical part is separate from the pneumatic part in diagrams.
- Valve becomes active with 24V applied.
Pressure Sensor
- Consists of a pneumatic part and an electrical part for sensing pressure.
- Operates a switch when the pressure reaches the pre-set amount.
- The electrical part, shown separately, is operated when pressure is reached.
Electric Symbols
- Relays, time delay relays, time-off delay relays, along with switches, pushbuttons, and limit switches.
Normal Relay
- Has a relay coil and associated contacts (shown visually to the right.)
Delay-on Timer
- Activating the relay coil results in a delayed switching of associated contacts
Delay-off Timer
- Switching the relay coil results in a delayed switching of associated contacts.
- Activating the coil sets off the time delay and stays on until the delay expires.
Pushbutton (Normally Open)
- A button that creates a connection when pressed.
- Contact breaks when the button releases.
Pushbutton (Normally Closed)
- A button that creates a break in a connection when pressed.
- Contact restores when the button releases.
Selector Switch (Detent Switch)
- Manually set switch, that stays on until turned off
Electrical Limit Switch
- Deployed when a cylinder fully extends or retracts.
Hydraulic Symbols
Pump Unit
- Consists of a motor, pump (to generate pressure), pressure relief valve, and pressure gauge.
- Fluid returns to the tank (indicated by the letter 'T').
Four Three Hand-Lever Valve Centre Shutoff
- Center position blocks any fluid flow
- Position is adjusted using a lever
Four Three Hand-Lever Valve With Bypass Position
- Has a middle position that connects flow from the pressure side to the tank.
Four Three Hand-Lever Valve With Floating Position
- Has a middle position that allows fluid flow between two different parts.
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Description
Test your knowledge of pneumatic, electro-pneumatic, and hydraulic symbols with this engaging quiz. Understand key components and their applications, as well as memorization of essential symbols. Perfect for engineering students and professionals alike.