Planning and Control in Manufacturing
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Questions and Answers

What are the two main types of information used in the PAC system for planning?

  • Production and Quality Control
  • Planning and Control (correct)
  • Input and Output
  • Forecasting and Scheduling
  • Which component provides information detailing the structure of the components required to manufacture a part?

  • Item Master
  • Control Files
  • Product Structure (correct)
  • Routing
  • What information is NOT typically included in the Item Master record?

  • Manufacturing lead time
  • Lot size quantity
  • Shop order status (correct)
  • Available quantity
  • Which aspect of routing provides detailed instructions for each production step?

    <p>Sequential Instructions</p> Signup and view all the answers

    What does the Shop order master primarily contain?

    <p>Unique numbers for shop orders</p> Signup and view all the answers

    Which data structure is used to manage operational details in the PAC system?

    <p>Files</p> Signup and view all the answers

    What is NOT a component of Work Center Info.?

    <p>Manufacturing costs</p> Signup and view all the answers

    What tracking does the Quantity (Q) component include?

    <p>Tracking of raw materials and products</p> Signup and view all the answers

    What is the primary function of the Planning and Control (PAC) system?

    <p>To plan production and control its execution</p> Signup and view all the answers

    Which component of the PAC system tracks the status of each active order?

    <p>Shop Order Master</p> Signup and view all the answers

    What type of information does 'Control' in the PAC system primarily focus on?

    <p>Overseeing and tracking production processes</p> Signup and view all the answers

    Which of the following is NOT found in the Item Master record?

    <p>Equipment used</p> Signup and view all the answers

    Which aspect of Work Center Info. relates to the time required to prepare for production?

    <p>Setup time</p> Signup and view all the answers

    What does the Work Center Info. NOT include?

    <p>Item Master records</p> Signup and view all the answers

    In the context of planning and controlling production, what does the term 'lot size quantity' refer to?

    <p>The total number of items produced in a batch</p> Signup and view all the answers

    Which of the following best describes Routing in the PAC system?

    <p>Instructions detailing the sequence of production operations</p> Signup and view all the answers

    What critical function does the Quantity (Q) component serve in the PAC system?

    <p>Tracking inventory levels and usage</p> Signup and view all the answers

    What type of data structure is primarily used to manage individual items in the PAC system?

    <p>Records</p> Signup and view all the answers

    Study Notes

    Planning and Control

    • PAC must have capacity to produce parts
    • Four types of planning information, including:
      • Item master
      • Product structure
      • Routing
      • Lead time

    Item Master

    • Contains part number, description, and manufacturing lead time
    • Records quantity on hand

    Work Center (WC)

    • Specific work stations involved in production
    • Master records quantity allocated to each WC
    • Records on-order quantities and lot size quantities

    Product Structure

    • Bill of materials (BOM) listing components
    • Provides instructions on how to make the product

    Routing

    • Step-by-step instructions on how to make the product
    • Details on the operations, sequence, and brief operations description
    • Includes equipment and tools

    Shop Order Master

    • Every active manufacturing order has a record

    • Unique shop order number, order quantity, completed quantity, and scrapped quantity of material issued

    • Two types of control files (shop order master and shop order details)

    • Shop order master includes every active manufacturing order

    • Shop order details include details for each order.

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    Description

    This quiz covers the essential concepts of planning and control in manufacturing, including the item master, product structures, routings, and work centers. Test your knowledge on the components necessary to manage production efficiently, such as lead times and shop order management.

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