Planning and Control in Manufacturing
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Questions and Answers

What are the two main types of information used in the PAC system for planning?

  • Production and Quality Control
  • Planning and Control (correct)
  • Input and Output
  • Forecasting and Scheduling

Which component provides information detailing the structure of the components required to manufacture a part?

  • Item Master
  • Control Files
  • Product Structure (correct)
  • Routing

What information is NOT typically included in the Item Master record?

  • Manufacturing lead time
  • Lot size quantity
  • Shop order status (correct)
  • Available quantity

Which aspect of routing provides detailed instructions for each production step?

<p>Sequential Instructions (A)</p> Signup and view all the answers

What does the Shop order master primarily contain?

<p>Unique numbers for shop orders (B)</p> Signup and view all the answers

Which data structure is used to manage operational details in the PAC system?

<p>Files (B)</p> Signup and view all the answers

What is NOT a component of Work Center Info.?

<p>Manufacturing costs (B)</p> Signup and view all the answers

What tracking does the Quantity (Q) component include?

<p>Tracking of raw materials and products (A)</p> Signup and view all the answers

What is the primary function of the Planning and Control (PAC) system?

<p>To plan production and control its execution (A)</p> Signup and view all the answers

Which component of the PAC system tracks the status of each active order?

<p>Shop Order Master (C)</p> Signup and view all the answers

What type of information does 'Control' in the PAC system primarily focus on?

<p>Overseeing and tracking production processes (B)</p> Signup and view all the answers

Which of the following is NOT found in the Item Master record?

<p>Equipment used (D)</p> Signup and view all the answers

Which aspect of Work Center Info. relates to the time required to prepare for production?

<p>Setup time (C)</p> Signup and view all the answers

What does the Work Center Info. NOT include?

<p>Item Master records (A)</p> Signup and view all the answers

In the context of planning and controlling production, what does the term 'lot size quantity' refer to?

<p>The total number of items produced in a batch (B)</p> Signup and view all the answers

Which of the following best describes Routing in the PAC system?

<p>Instructions detailing the sequence of production operations (D)</p> Signup and view all the answers

What critical function does the Quantity (Q) component serve in the PAC system?

<p>Tracking inventory levels and usage (A)</p> Signup and view all the answers

What type of data structure is primarily used to manage individual items in the PAC system?

<p>Records (B)</p> Signup and view all the answers

Flashcards

PAC System

A system for planning and controlling manufacturing.

Planning Data

Information needed to create production plans.

Control Data

Information used to monitor and track production.

Item Master

Record of each product, with details like lead time and quantity.

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Product Structure

A bill of materials listing components for a product.

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Routing

Sequential instructions for producing a part.

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Work Center Info

Data about a work center in a factory.

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Shop Order Master

Record of active production orders.

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Production Planning Data

Information used to create plans for manufacturing products.

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Manufacturing Control Data

Information used to track and manage the manufacturing process.

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Item Master Record

Detailed record of a product, including lead time, quantity, and allocated resources.

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Product Structure

Bill of materials showing components needed to make a product.

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Routing Instructions

Step-by-step guide for manufacturing a product.

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Work Center Specifications

Details about a manufacturing area, including setup/run times, capacity, and efficiency.

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Shop Order Master

Record of all active production orders.

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Shop Order Details

Record of the status and progress of a manufacturing order.

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Material Tracking (Q)

Records of received materials, completed products, and materials scrapped.

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Manufacturing Lead Time

The time it takes to manufacture a product from start to finish.

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Study Notes

Planning and Control

  • PAC must have capacity to produce parts
  • Four types of planning information, including:
    • Item master
    • Product structure
    • Routing
    • Lead time

Item Master

  • Contains part number, description, and manufacturing lead time
  • Records quantity on hand

Work Center (WC)

  • Specific work stations involved in production
  • Master records quantity allocated to each WC
  • Records on-order quantities and lot size quantities

Product Structure

  • Bill of materials (BOM) listing components
  • Provides instructions on how to make the product

Routing

  • Step-by-step instructions on how to make the product
  • Details on the operations, sequence, and brief operations description
  • Includes equipment and tools

Shop Order Master

  • Every active manufacturing order has a record

  • Unique shop order number, order quantity, completed quantity, and scrapped quantity of material issued

  • Two types of control files (shop order master and shop order details)

  • Shop order master includes every active manufacturing order

  • Shop order details include details for each order.

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Description

This quiz covers the essential concepts of planning and control in manufacturing, including the item master, product structures, routings, and work centers. Test your knowledge on the components necessary to manage production efficiently, such as lead times and shop order management.

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