Philippine Agricultural Engineering Standard - Journal Bearings

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Questions and Answers

Journal bearings are designed to support and mount non-rotating shafts.

False (B)

The life of a journal bearing is typically limited by metal fatigue.

False (B)

A journal is the stationary part of the bearing that surrounds the shaft.

False (B)

A lubricant's role is to facilitate metal-to-metal contact within a bearing.

<p>False (B)</p> Signup and view all the answers

In hydrodynamic bearings, fluid pressure is generated from an external source.

<p>False (B)</p> Signup and view all the answers

Hydrostatic bearings rely on pressure self-generated by the shaft’s rotation.

<p>False (B)</p> Signup and view all the answers

In a fully hydrodynamic bearing, there is theoretical contact between the moving parts.

<p>False (B)</p> Signup and view all the answers

This standard provides guidelines for the selection of bearing types for agricultural machines.

<p>False (B)</p> Signup and view all the answers

The standard PAES 305:2000 is about Engineering Materials for Gears.

<p>False (B)</p> Signup and view all the answers

The word should indicates an action that must be adhered to, without exceptions.

<p>False (B)</p> Signup and view all the answers

This standard was prepared in accordance with PNS 01-4:1998 (ISO/IEC Directives Part 3:1997).

<p>True (A)</p> Signup and view all the answers

The AMTEC initiated the formulation of the National Standard under a project funded by the Bureau of Forestry.

<p>False (B)</p> Signup and view all the answers

The standard provides technical information for proper application of all types of machine bearings.

<p>False (B)</p> Signup and view all the answers

The standard uses the word must to indicate requirements strictly to be followed.

<p>False (B)</p> Signup and view all the answers

The standard includes references to Mark’s handbook for mechanical engineers by Theodore Baumeister.

<p>True (A)</p> Signup and view all the answers

The primary focus of this standard is to discuss the best practices for designing advanced bearing systems in agricultural machinery.

<p>False (B)</p> Signup and view all the answers

Hydrostatic bearings necessitate relative motion between bearing surfaces to function correctly.

<p>False (B)</p> Signup and view all the answers

In boundary lubrication systems, the lubricant should not adhere to the surfaces involved.

<p>False (B)</p> Signup and view all the answers

Dry bearings require the presence of a significant fluid film to separate the moving surfaces.

<p>False (B)</p> Signup and view all the answers

Journal bearings are designated by bore diameter, length, and wall thickness.

<p>True (A)</p> Signup and view all the answers

Tin babbitt has a higher tensile strength than lead babbitt.

<p>True (A)</p> Signup and view all the answers

Polycarbonate has a higher hardness value than polymide.

<p>False (B)</p> Signup and view all the answers

Cemented tungsten carbide exhibits a lower hardness value than fused aluminum oxide.

<p>False (B)</p> Signup and view all the answers

Cast iron has a greater tensile strength than steel.

<p>False (B)</p> Signup and view all the answers

A journal with a diameter of 76 mm requires a minimum clearance of 0.10 mm.

<p>True (A)</p> Signup and view all the answers

A journal with a diameter of 152 mm needs clearance more than 0.10 mm.

<p>True (A)</p> Signup and view all the answers

A journal with a diameter of 51 mm has the largest clearance requirement.

<p>False (B)</p> Signup and view all the answers

A journal with a diameter of 229 mm requires the smallest clearance according to the chart.

<p>False (B)</p> Signup and view all the answers

A journal diameter of 254 mm requires a minimum clearance of about 0.20 mm.

<p>True (A)</p> Signup and view all the answers

The chart shows that a journal diameter of 102mm requires a clearance of about 0.12 mm.

<p>False (B)</p> Signup and view all the answers

A journal with 127 mm diameter requires minimum clearance less than 0.15 mm.

<p>True (A)</p> Signup and view all the answers

A smaller journal diameter requires a proportionally larger minimum clearance for steadily loaded bearings.

<p>False (B)</p> Signup and view all the answers

For a 25 mm journal diameter, the minimum diametral clearance for dynamically loaded bearings is approximately 0.07 mm.

<p>True (A)</p> Signup and view all the answers

A sliding velocity is not a significant factor in frictional heating.

<p>False (B)</p> Signup and view all the answers

When using Figure 2, a bearing with a 100 mm journal diameter requires a minimum diametral clearance around 0.10 mm at 1000 rpm.

<p>True (A)</p> Signup and view all the answers

The minimum diametral clearance for dynamically loaded bearings is always greater than that of steadily loaded bearings for any given journal diameter.

<p>False (B)</p> Signup and view all the answers

The maximum operating speed of a steadily loaded bearing is directly proportional to its journal diameter.

<p>False (B)</p> Signup and view all the answers

According to Figure 3, a 200 mm diameter journal should have about 0.125 mm of minimal clearance when dynamically loaded.

<p>True (A)</p> Signup and view all the answers

The standard dictates that bearings operating in high-temperature environments must use a lubricant with a low coefficient of friction.

<p>False (B)</p> Signup and view all the answers

Bearing pressure is not a contributing factor to the heat generated from friction.

<p>False (B)</p> Signup and view all the answers

The provided graph assumes that bearing material type has no influence on minimum diametral clearance.

<p>True (A)</p> Signup and view all the answers

Frictional heating in bearings is independent of the coefficient of friction.

<p>False (B)</p> Signup and view all the answers

The unit for minimum diametral clearance in figures 2 and 3 is millimeters.

<p>True (A)</p> Signup and view all the answers

The graph for dynamically loaded bearings shows that a larger journal diameter always needs greater minimal clearance than smaller diameters.

<p>True (A)</p> Signup and view all the answers

Frictional heat generated is a function of sliding speed only and unrelated to bearing pressure.

<p>False (B)</p> Signup and view all the answers

Figure 2 shows that a journal diameter of 150mm needs to have about 0.133 mm of diametral clearance when steadily loaded.

<p>False (B)</p> Signup and view all the answers

If the coefficient of friction is constant, the PV factor provides a rough indication of the heat load.

<p>True (A)</p> Signup and view all the answers

Exceeding the stated PV limits always ensures normal bearing life.

<p>False (B)</p> Signup and view all the answers

The 'PV' in 'PV limits' refers to Potential Velocity.

<p>False (B)</p> Signup and view all the answers

Lead-bronze has a higher PV limit than bronze, according to the provided data.

<p>True (A)</p> Signup and view all the answers

Hardenable copper-iron has the highest static bearing pressure limit among the materials listed in Table 3.

<p>True (A)</p> Signup and view all the answers

TFE Fabric has a higher PV limit than filled TFE in Table 4.

<p>True (A)</p> Signup and view all the answers

The PV limit for Nylon is higher than that of Acetal.

<p>False (B)</p> Signup and view all the answers

The maximum operating temperature for phenolic bearings is 260 degrees Celsius.

<p>False (B)</p> Signup and view all the answers

The manufacturer's trademark and address must be marked on the bearings themselves.

<p>False (B)</p> Signup and view all the answers

Both the manufacturer's name and designation are required to be marked on the bearings.

<p>True (A)</p> Signup and view all the answers

Figure 6 provides the maximum load a particular bearing can carry, based on its PV rating.

<p>True (A)</p> Signup and view all the answers

According to Figure 6, for a 76.20 mm shaft diameter a unit load of 10,342,200 Pa is possible at a shaft speed of 70 rpm.

<p>False (B)</p> Signup and view all the answers

A shaft diameter of 20.32 mm can support significantly more load at a surface velocity of 0.76 m/s than at a surface velocity of 1.52 m/s.

<p>True (A)</p> Signup and view all the answers

Periodic drive inspection is a safety recommendation, not a mandatory action.

<p>False (B)</p> Signup and view all the answers

The PV factor is calculated by multiplying the pressure in MPa by the sliding speed in km/s.

<p>False (B)</p> Signup and view all the answers

Flashcards

Journal Bearing

A type of bearing that provides support to a rotating shaft or journal by using a sliding contact surface.

PAES 310:2001

This standard sets guidelines for the design, selection, and use of journal bearings specifically for agricultural machinery.

Bearing Load Capacity

The degree to which a material can withstand pressure without deforming or permanently changing shape.

Bearing Wear Resistance

The ability of a material to resist wear and tear from friction.

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Bearing Temperature Resistance

The ability of a bearing to withstand high temperatures without losing its structural integrity.

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Bearing Thermal Stability

The ability of a bearing to maintain its shape and function under varying temperatures.

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Bearing Lubricant Film Thickness

The thickness of the lubricant film between the bearing surface and the rotating shaft, crucial for reducing friction and wear.

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Proper Application of Journal Bearings

This standard ensures the proper application of journal bearings in agricultural machines for optimal performance, efficiency, and longevity.

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Journal bearing (or Sleeve bearing)

A type of bearing where the shaft rotates within a cylindrical sleeve filled with a lubricating fluid. The fluid pressure keeps the moving parts separated, preventing direct contact.

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Journal

The part of the shaft that rotates within a bearing. It can be an axle, roll, or spindle.

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Lubricant

A substance that reduces friction between surfaces in contact, preventing wear and tear. It can be oil, grease, or other fluids.

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Hydrodynamic bearing

A bearing where the fluid pressure supporting the load is generated by the movement of the shaft itself. The fluid adheres to the surfaces and is pressurized due to the bearing's shape.

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Hydrostatic bearing

A bearing where the fluid pressure supporting the load is generated by an external source. The fluid is pumped into the bearing, creating the necessary pressure.

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Clearance

The space between the rotating journal and the inner surface of the bearing. This gap allows the lubricant to circulate and prevent contact.

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Radial clearance

The distance between the center of the journal and the center of the bearing.

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Bearing load

The load supported by the bearing, measured in force units.

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Boundary Lubrication

A type of lubrication where a thin film of lubricant directly contacts and adheres to the bearing surfaces, creating a boundary layer that reduces friction.

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Dry Bearing

Bearings that operate without a significant fluid film, relying on low-friction materials or materials impregnated with lubricants to minimize wear.

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Journal Bearing Bore Diameter

The diameter of the shaft that fits inside the bearing.

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Journal Bearing Length

The length of the journal bearing along the shaft.

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Journal Bearing Wall Thickness

The thickness of the bearing's wall.

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Babbitt Metal

A soft metal alloy, typically lead-based, used in journal bearings to provide low friction and good wear resistance.

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Teflon (PTFE)

A synthetic polymer with excellent lubricity and resistance to chemicals, often used in dry bearings or low-friction applications.

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Minimum Clearance

The space between the journal or shaft and the bearing surface. This space allows for lubrication and prevents metal-to-metal contact.

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Minimum Clearance in mm

Measured in millimeters, minimum clearance helps determine the appropriate size of journal bearing for a specific application.

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Clearance vs. Journal Diameter

The clearance requirement varies based on the diameter of the journal or shaft. This is represented on the PAES 310:2001 chart.

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Clearance Increase Rate

For every 1 mm increase in journal diameter, the minimum clearance increases by 0.05 mm.

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Importance of Minimum Clearance

Minimum clearance is essential to prevent wear and tear, ensure smooth operation, and extend the life of the bearing.

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Consequences of Incorrect Clearance

Improper clearance can lead to excessive wear, bearing failure, and reduced performance.

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Selecting Journal Bearings

PAES 310:2001 helps engineers and designers select the right journal bearing for various machinery applications.

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Minimum clearance in bearing

The minimum clearance between a rotating journal and the bearing is determined by the bearing's diameter, speed, and the load it carries. This clearance ensures proper lubrication and prevents wear and tear.

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Minimum clearance curve: Steadily loaded bearings

The graph shows the relationship between the journal diameter, speed, and the minimum clearance required for steadily loaded bearings. This graph helps determine the appropriate clearance for different operating conditions to ensure optimal performance and longevity.

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Minimum clearance curve: Dynamically loaded bearings

The graph demonstrates the variation in minimum clearance requirements for dynamically loaded bearings, where forces change direction and magnitude. This curve considers the impact of fluctuating loads on bearing performance.

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Frictional Heating

Heat generated by friction between bearing surfaces. This heat can cause wear, damage, and ultimately lead to premature bearing failure.

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Bearing Speed

The speed at which the bearing rotates, typically measured in revolutions per minute (RPM). Higher speeds often require greater clearance for proper lubrication and cooling.

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Coefficient of Friction

The coefficient of friction between the bearing surfaces. A lower coefficient of friction reduces heat generation and wear. This depends on the materials used and lubricant properties.

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Journal Diameter

The diameter of the rotating journal, which directly influences the minimum clearance required for proper lubrication.

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Bearing Clearance

The space between the rotating shaft and the bearing, allowing room for the lubricant to flow and prevent direct contact between the moving parts, reducing friction and wear.

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Steadily Loaded Bearing

This refers to the load applied to a bearing that remains constant over time. These bearings require specific clearance calculations to ensure optimal operation under steady conditions.

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Dynamically Loaded Bearing

These bearings are subjected to changing forces or loads, requiring greater clearance to accommodate the movement and prevent premature wear. These are crucial for applications involving vibration or shock.

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Load Capacity

The ability of a material to withstand pressure without deforming or permanently changing shape. This is crucial for bearings to maintain their structural integrity under load.

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Wear Resistance

The ability of a material to resist wear and tear from friction. This is essential for bearings to maintain their shape and function over time.

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Temperature Resistance

The ability of a bearing to withstand high temperatures generated by friction without losing its structural integrity. This is vital for bearings operating in high heat environments.

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PV Factor

A factor used to estimate heat load in journal bearings, calculated by multiplying bearing pressure by sliding velocity.

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PV Limit

The maximum allowable PV factor for a specific bearing material, beyond which bearing life is significantly reduced.

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Static Bearing Pressure

The maximum allowable pressure a bearing can withstand at rest.

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Dynamic Bearing Pressure

The maximum allowable pressure a bearing can withstand while in motion.

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Sliding Velocity

The speed at which the journal slides within the bearing, measured in meters per second.

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Thermal Stability

The ability of a bearing to maintain its shape and function under varying operating conditions, including temperature changes.

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Lubricant Film Thickness

The thickness of the lubricant film between the bearing surface and the rotating shaft, crucial for reducing friction and wear.

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Study Notes

Philippine Agricultural Engineering Standard - Journal Bearings

  • This standard specifies and provides technical information for journal bearings in agricultural machinery.
  • It was developed by the Agricultural Machinery Testing and Evaluation Center (AMTEC) with funding from the Bureau of Agricultural Research (BAR).
  • It adheres to international standard guidelines (PNS 01-4:1998 & ISO/IEC Directives).

Application

  • Journal bearings support rotating shafts in machinery needing quietness and rigidity.
  • They are cost-effective, require less space, and handle shock loads well.
  • Their longevity isn't limited by fatigue.

Definitions

  • Journal bearing (sleeve bearing): A cylindrical sleeve filled with lubricant surrounding the shaft.
  • Journal: The rotating part of the shaft, axle, roll or spindle.
  • Lubricant: A substance preventing metal-to-metal contact.

Nomenclature

  • Journal bearing nomenclature is illustrated in Figure 1.

Types

  • Hydrodynamic bearings: Fluid pressure between moving parts separates them, creating no contact and minimal wear.
  • Hydrostatic bearings: Fluid pressure is externally supplied and sustains the load – useful for static or low-motion situations.
  • Boundary lubrication bearings: Lubricant "wets" the surfaces for reduced friction without a continuous fluid film.
  • Dry bearings: No significant fluid film to separate surfaces; uses low friction materials or materials with added lubricant.

Materials

  • Material properties (hardness and tensile strength) for various journal bearing materials are presented in Table 1.

Specifications

  • Table 2 presents size ranges (bore and wall thickness) and length-to-bore ratios of journal bearings.
  • Different materials have different PV limits, related to the maximum load and speed a bearing can handle without exceeding a safe operating PV limit.
  • Clearance values depend on load type (steady or dynamic) and speed; these are illustrated in Figure 2 and 3.

Heat Generation

  • Frictional heating (PV factor) during bearing operation is an important factor in bearing life.
  • PV limits for various bearing materials are given in Tables 3 and 4.

Markings

  • Bearing casings and bearings need markings, including manufacturer's name, trademark, address, and designation.

Safety

  • Regular inspections are recommended for bearings, including examining wear, lubricant quality and tightness of mounting screws.
  • Follow appropriate regulations for bearing use and shaft specifications from PAES 305:2000.

Annex - Procedure for Determining Bearing Dimensions

  • This provides a procedure for determining bearing dimensions for a given shaft speed, diameter, and load using PV limits from Figure 6 and specified tables.

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