Podcast
Questions and Answers
Which ISO class is required for the buffer area?
Which ISO class is required for the buffer area?
- ISO Class 5
- ISO Class 6
- ISO Class 7 (correct)
- ISO Class 8
What is the primary purpose of the buffer area?
What is the primary purpose of the buffer area?
- To serve as a critical area for compounding sterile preparations.
- To house the PEC and personnel.
- To provide the final packaging line for sterile products.
- To act as a staging and preparation area for compounding components. (correct)
What is a key characteristic of airflow within a Primary Engineering Control (PEC)?
What is a key characteristic of airflow within a Primary Engineering Control (PEC)?
- Turbulent and varied
- Naturally ventilated
- Unidirectional and high velocity (correct)
- Low velocity, multidirectional
What establishes the Direct Compounding Area (DCA)?
What establishes the Direct Compounding Area (DCA)?
What is the minimum ISO classification required for performing per-sterilization procedures for high risk products?
What is the minimum ISO classification required for performing per-sterilization procedures for high risk products?
What type of equipment is characteristic of a PEC?
What type of equipment is characteristic of a PEC?
What is the primary purpose of a segregated compounding area?
What is the primary purpose of a segregated compounding area?
What is one of the methods used to verify proper operating pressure within the buffer area?
What is one of the methods used to verify proper operating pressure within the buffer area?
What is the recommended method for cleaning a HEPA filter?
What is the recommended method for cleaning a HEPA filter?
When cleaning a Horizontal Flow Clean Bench (HFCB), which part should be cleaned first?
When cleaning a Horizontal Flow Clean Bench (HFCB), which part should be cleaned first?
When cleaning a Vertical Flow Clean Bench (VFCB), which part should be cleaned first?
When cleaning a Vertical Flow Clean Bench (VFCB), which part should be cleaned first?
What is a crucial step to perform before beginning compounding inside a Laminar Flow Clean Bench (LFCB)?
What is a crucial step to perform before beginning compounding inside a Laminar Flow Clean Bench (LFCB)?
Where should syringes be placed within the LFCB?
Where should syringes be placed within the LFCB?
Where should IV bags be placed within the LFCB?
Where should IV bags be placed within the LFCB?
What is the minimum distance supplies should be kept from the front edge of the LFCB to prevent airflow disruption?
What is the minimum distance supplies should be kept from the front edge of the LFCB to prevent airflow disruption?
What is the minimum distance supplies should be kept from the sides/back of the LFCB?
What is the minimum distance supplies should be kept from the sides/back of the LFCB?
What is a key concern when working directly within the smoke split of a laminar flow hood?
What is a key concern when working directly within the smoke split of a laminar flow hood?
In which area should a Restricted Access Barrier System (RABS) be placed for compounding Category 2 or 3 products?
In which area should a Restricted Access Barrier System (RABS) be placed for compounding Category 2 or 3 products?
What is the primary reason for running the Laminar Flow Clean Bench (LFCB) for 15-30 minutes prior to use?
What is the primary reason for running the Laminar Flow Clean Bench (LFCB) for 15-30 minutes prior to use?
What is the recommended frequency for cleaning the LFCB during a long and complex compounding process?
What is the recommended frequency for cleaning the LFCB during a long and complex compounding process?
What is the first step when cleaning the LFCB?
What is the first step when cleaning the LFCB?
In the cleaning process of an LFCB, after cleaning with a water-based cleaner and disinfectant, what should be the next step?
In the cleaning process of an LFCB, after cleaning with a water-based cleaner and disinfectant, what should be the next step?
How should the LFCB be wiped when cleaning, to ensure proper aseptic technique?
How should the LFCB be wiped when cleaning, to ensure proper aseptic technique?
When should the HEPA filter of a Laminar Flow Clean Bench (LFCB) be changed, in addition to the scheduled 6 month change?
When should the HEPA filter of a Laminar Flow Clean Bench (LFCB) be changed, in addition to the scheduled 6 month change?
Which of the following is NOT a recommended practice for personal hygiene in barrier controls?
Which of the following is NOT a recommended practice for personal hygiene in barrier controls?
What is the first step in the garbing procedures for compounding personnel?
What is the first step in the garbing procedures for compounding personnel?
Which of the following behaviors is recommended during the compounding process?
Which of the following behaviors is recommended during the compounding process?
What should personnel do after scrubbing their hands in the garbing process?
What should personnel do after scrubbing their hands in the garbing process?
Barrier controls are primarily aimed at minimizing what risk?
Barrier controls are primarily aimed at minimizing what risk?
What should happen if an item cannot be validated, verified, or identified during compounding?
What should happen if an item cannot be validated, verified, or identified during compounding?
Which quality control test is considered the most outdated for testing pyrogens?
Which quality control test is considered the most outdated for testing pyrogens?
What is the correct method to dispose of needles after compounding?
What is the correct method to dispose of needles after compounding?
Which factor is NOT considered when evaluating the transport mechanism for compounded sterile preparations (CSP)?
Which factor is NOT considered when evaluating the transport mechanism for compounded sterile preparations (CSP)?
What kind of system is recommended to be used before releasing a final compounded product?
What kind of system is recommended to be used before releasing a final compounded product?
Which of the following is NOT a recommended quality assurance protocol for final product inspection?
Which of the following is NOT a recommended quality assurance protocol for final product inspection?
What should be included with the transport of chemo/radiopharmaceuticals?
What should be included with the transport of chemo/radiopharmaceuticals?
How often should storage conditions be monitored in the pharmacy?
How often should storage conditions be monitored in the pharmacy?
What is required if products are dispensed before the results of sterility testing are received?
What is required if products are dispensed before the results of sterility testing are received?
What is the purpose of developing Standard Operating Procedures (SOPs) in CSP?
What is the purpose of developing Standard Operating Procedures (SOPs) in CSP?
What should be checked to ensure the identity and quality of compounded sterile products (CSPs)?
What should be checked to ensure the identity and quality of compounded sterile products (CSPs)?
Which procedure is recommended to validate sterilization methods?
Which procedure is recommended to validate sterilization methods?
What does 'first air' refer to in contamination control?
What does 'first air' refer to in contamination control?
What should be performed to assess the moisture content upon storage of compounded products?
What should be performed to assess the moisture content upon storage of compounded products?
Which of the following describes 'critical site' in sterile compounding?
Which of the following describes 'critical site' in sterile compounding?
Professional judgment is required when re-dispensing unused CSPs for which reason?
Professional judgment is required when re-dispensing unused CSPs for which reason?
Flashcards
Buffer Area
Buffer Area
A controlled environment with at least ISO Class 7 air quality. It houses the PEC where sterile compounding takes place. It's designed to prevent contamination and prepare components for compounding.
Direct Compounding Area (DCA)
Direct Compounding Area (DCA)
The area within the PEC where critical sites are directly exposed to HEPA-filtered air. This is where the actual sterile compounding happens.
Primary Engineering Control (PEC)
Primary Engineering Control (PEC)
A designated space within the Segregated Compounding Area, at least ISO Class 5, that actively removes particles from the DCA with unidirectional airflow. It's essential for maintaining sterility.
Laminar Flow Clean Bench (LFCB)
Laminar Flow Clean Bench (LFCB)
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Segregated Compounding Area
Segregated Compounding Area
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Per-sterilization Procedures
Per-sterilization Procedures
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PEC Placement
PEC Placement
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Air Pattern Analysis
Air Pattern Analysis
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Restricted Access Barrier System (RABS)
Restricted Access Barrier System (RABS)
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Compounding Aseptic Containment Isolator (CACI)
Compounding Aseptic Containment Isolator (CACI)
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Establishing Aseptic Field in a Hood
Establishing Aseptic Field in a Hood
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Cleaning the LFCB
Cleaning the LFCB
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LFCB Cleaning Process (Step 1 & 2)
LFCB Cleaning Process (Step 1 & 2)
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LFCB Cleaning Process (Step 3)
LFCB Cleaning Process (Step 3)
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LFCB Maintenance: Pre-filters
LFCB Maintenance: Pre-filters
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LFCB Maintenance: HEPA Filters
LFCB Maintenance: HEPA Filters
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Staging Supplies
Staging Supplies
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Critical Sites in First Air
Critical Sites in First Air
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Supplies Placement
Supplies Placement
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Syringe Placement
Syringe Placement
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IV Bag Placement
IV Bag Placement
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Distance from Hood Edges
Distance from Hood Edges
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Spacing Between Supplies
Spacing Between Supplies
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LFCB Cleaning Protocol
LFCB Cleaning Protocol
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Barrier Controls
Barrier Controls
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Hand Scrubbing and Garbing
Hand Scrubbing and Garbing
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Personnel Controls
Personnel Controls
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Sterile Compounding: Maintaining a Sterile Environment
Sterile Compounding: Maintaining a Sterile Environment
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Personal Hygiene in Sterile Compounding
Personal Hygiene in Sterile Compounding
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Stability Testing
Stability Testing
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Sterilization Method Validation
Sterilization Method Validation
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Final Product Quality Assurance
Final Product Quality Assurance
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Double-check System
Double-check System
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Sterility Testing
Sterility Testing
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Endotoxin Test
Endotoxin Test
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Particulate Matter Test
Particulate Matter Test
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Product Recall Protocol
Product Recall Protocol
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Study Notes
Aseptic Processing Objectives
- Define aseptic processing
- Define/describe control measures used in aseptic processing
- List steps/methods needed for effective aseptic processing
- Describe basic compounding equipment usage with aseptic controls
References and Resources
- Elder (2018): Chapter 32, General Principles of Sterile Dosage Form Preparation (in A Practical Guide to Contemporary Pharmacy Practice, 4th ed.)
- McKeon and Peters (2001): Valiteqâ„¢ Aseptic Technique Validation System: Compounding Manual, 2nd ed.
- Ochoa and Vega (2015): Concepts in Sterile Preparations and Aseptic Technique, 1st ed.
Quality Assurance: Environmental and Engineering Considerations
- Sites preparing CSPs need formal, written QA programs
- Activities must be monitored, evaluated, corrected, and improved in a timely fashion
- Protection of critical sites (preventing physical contact/airborne contamination) is a top priority in sterile compounding
Methods of Controlling Contamination
- Engineering controls: facility design (flooring, ceilings, shelving, HVAC systems, sink placement)
- Barrier controls: items that block contaminant transfer (personal hygiene, hand scrubbing, gloves, booties, masks, gowns)
- Personnel controls: systems managing CSP manipulation to minimize contaminants during compounding
Engineering Controls
- Devices for air purity (laminar flow hoods, heating/cooling systems, clean room architecture)
- Specifications: comfort, smooth/impervious surfaces, resistant to disinfectants, and non-essential equipment outside the buffer zone/segregated compounding area
ISO Air Purity Standards
- Table providing ISO classes, maximum particles/m3, and equivalent Federal Standard
Ante Area
- At least ISO Class 8 under "dynamic" conditions
- Primarily for hand cleansing, garbing, staging components, labeling, and activities generating high particulates
- Transition area maintaining pressure for airflow
Buffer Area
- At least ISO Class 7
- Contains Primary Engineering Control (PEC)
Secondary Engineering Controls (PEC)
- Unidirectional airflow, sweeping particles from the DCA
- Located in a buffer area, and is continuously monitored or physically separated to maintain at least 0.02-0.05 inch water positive pressure differential
- Includes specific setups like Laminar Flow Clean Benches (LFCBs), horizontal/vertical biological safety cabinets, or compound aseptic containment isolators
Direct Compounding Area (DCA)
- ISO Class 5
- Space restricted to preparing Category 1 CSPs.
- Restricts items/activities unnecessary for sterile compounding
Environmental Sampling
- Periodic environment sampling using qualified personnel for potential contamination
- Following new equipment/facility certification and maintenance, patient-related infections, and service/repair issues
- Procedures for non-viable particle testing using electronic particle counters/air membrane filtration
- Pressure differential monitoring to ensure positive pressure from buffer to ante area (or negative pressure for hazardous substances)
- Testing for viable/airborne particles using impact methods, electronic devices, and plates
Recommended Action Levels for Microbial Contamination
- Table correlating ISO class with acceptable air samples
Cleaning and Disinfection
- USP <797> guidelines for cleaning/disinfection of engineering controls, compounding supplies, and personnel
- Procedures for Ante Area/Buffer Zone/PEC
- Cleaning frequency: PEC at beginning/end of each shift, within 30 minutes of previous disinfection, after spills, and following suspected contamination
- Cleaning frequencies for counters/work surfaces, floors, walls
Laminar Flow Cleanbench (LFCB)
- HEPA filtered air, unidirectional, ISO Class 5 or better
- First air directly from HEPA filter
- Critical sites kept at the highest level of cleanliness, physically untouchable for first-air contact
- Methods to avoid disrupting airflow
Horizontal/Vertical Flow Cleanbenches (HFCB/VFCB)
- Airflows from back (HEPA filter) exiting from the front
- Prevent airflow disruption & repeated hand movement/insertion into the hood (ex. avoid placing hands behind critical sites)
Biological Safety Cabinet (BSC)
- Specialized VFCBs for hazardous substances (Class II)
- Airflow protects product and personnel from contamination
- Avoid placing hands above critical sites
Restricted Access Barrier Systems (RABS): Compounding Aseptic Isolator (CAI), Compounding Aseptic Containment Isolator (CACI), Pharmaceutical Isolator
- "Glove box" providing isolated environment
- Different RABS units corresponding to Category 2 or 3 and Class 7 or Class 8 areas for compounding
Preparing to Work
- Verifying operational conditions (LFCB) before compounding. Including: pressure differentials, pre-filter and HEPA filter maintenance frequency (every 6 months)
- Establishing the Aseptic Field - Air quality to ISO Level 5
Cleaning the LFCB
- Low residue, water-based cleaner/disinfectant, followed by sterile 70% isopropyl alcohol (IPA), wiping clean to dirty, and avoiding spraying cleaner near the HEPA filters
- Procedure variations for HFCB/VFCB
Staging Supplies
- Choosing proper equipment, preventing downstream contamination
Barrier Controls
- Preventing cross-contamination between compounder and CSPs.
- Personal hygiene practices (no jewelry, no makeup, hair covered, no unnecessary talking).
- Maintaining proper placement (within 6 inches of front and back, within 3 inches of sides) to ensure airflow isn't disrupted
Hand Scrubbing and Garbing
- Institutional handwashing protocols, donning gowns (chemo-resistant) / sterile gloves.
- Other PPE, e.g., goggles, face mask, respirator, as needed.
Personnel Training
- Topics: hygiene, garbing, aseptic manipulation, cleaning/disinfection
- Competency requirements: didactic training, written competency assessment, skills assessment (media fill, etc.)
- Evaluation due every 12 months
Competency Evaluations & Action Levels
- Personnel must pass separate garbing/aseptic manipulation competency assessments
- Garbing assessments include visual observation of hand hygiene and garbing procedures
- Aseptic manipulation assessments include media fill testing and surface sampling of direct compounding areas
- Each competency must be completed every 6 months (Category 1 or 2) or 3 months (Category 3) thereafter
Compounding Policies & Procedures
- QA protocols for quality assurance: item validation/verification, quantitative stability assays, sterility tests, NO food/drinks/biologic fluids into compounding area
Final Product Quality Assurance
- Visual inspection (particulates, discolouration, leakage), review of order/procedures/compounding records, and thorough materials check
- Compliance with "double-check system" and avoidance of discarding until verification/inspection is complete
- Quality Control Tests to be performed before release
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