Podcast
Questions and Answers
What is considered when evaluating a Manufacturing Pharmacy Plant site?
What is considered when evaluating a Manufacturing Pharmacy Plant site?
What is the primary function of the Research & Development department?
What is the primary function of the Research & Development department?
What type of equipment is used to cleanse the air in a Manufacturing Pharmacy Plant?
What type of equipment is used to cleanse the air in a Manufacturing Pharmacy Plant?
In a Manufacturing Pharmacy Plant, what is the purpose of maintaining a certain temperature and humidity in the tableting area?
In a Manufacturing Pharmacy Plant, what is the purpose of maintaining a certain temperature and humidity in the tableting area?
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What is the purpose of having separate sections for Antibiotics, biologicals, and cytotoxic materials in a Manufacturing Pharmacy Plant?
What is the purpose of having separate sections for Antibiotics, biologicals, and cytotoxic materials in a Manufacturing Pharmacy Plant?
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What happens when a door to a clean room is opened in a Manufacturing Pharmacy Plant?
What happens when a door to a clean room is opened in a Manufacturing Pharmacy Plant?
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What is the primary purpose of stability testing in pharmaceutical products?
What is the primary purpose of stability testing in pharmaceutical products?
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What is the recommended temperature range for storage under refrigeration, according to stability testing results?
What is the recommended temperature range for storage under refrigeration, according to stability testing results?
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What is the purpose of assessing the content of products of decomposition in stability testing?
What is the purpose of assessing the content of products of decomposition in stability testing?
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What is the term for the temperature range that does not exceed 40% of average relative humidity at controlled room temperature?
What is the term for the temperature range that does not exceed 40% of average relative humidity at controlled room temperature?
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What is the purpose of dissolution tests in stability testing?
What is the purpose of dissolution tests in stability testing?
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What is the requirement for analytical methods used in stability testing?
What is the requirement for analytical methods used in stability testing?
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What is the primary purpose of enteric coating in tablet manufacturing?
What is the primary purpose of enteric coating in tablet manufacturing?
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What is the function of a surfactant in film-coating?
What is the function of a surfactant in film-coating?
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What is the primary difference between a standard coating pan and a perforated coating pan?
What is the primary difference between a standard coating pan and a perforated coating pan?
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What is the purpose of the syruping/smoothing step in sugar-coating?
What is the purpose of the syruping/smoothing step in sugar-coating?
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What is the primary advantage of fluid bed coating over pan coating?
What is the primary advantage of fluid bed coating over pan coating?
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What is the function of a film former in film-coating?
What is the function of a film former in film-coating?
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What is the primary purpose of Current Good Manufacturing Practice regulations?
What is the primary purpose of Current Good Manufacturing Practice regulations?
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What does the 'Purity' aspect of PIQS ensure in a drug product?
What does the 'Purity' aspect of PIQS ensure in a drug product?
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What is the result of non-compliance with CGMP guidelines?
What is the result of non-compliance with CGMP guidelines?
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What is the purpose of quality control in drug manufacturing?
What is the purpose of quality control in drug manufacturing?
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What does the 'Identity' aspect of PIQS ensure in a drug product?
What does the 'Identity' aspect of PIQS ensure in a drug product?
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What is the outcome of implementing Current Good Manufacturing Practice?
What is the outcome of implementing Current Good Manufacturing Practice?
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What is the term for the uneven discoloration of a film?
What is the term for the uneven discoloration of a film?
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What is the process of fusing two gelatin surfaces together using a warm gelatin solution?
What is the process of fusing two gelatin surfaces together using a warm gelatin solution?
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What is the term for the dulling or fading of a film?
What is the term for the dulling or fading of a film?
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What is the oldest method of manufacturing soft gelatin capsules?
What is the oldest method of manufacturing soft gelatin capsules?
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What is the term for the detachment of a film from the tablet surface?
What is the term for the detachment of a film from the tablet surface?
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What is the term for the rough, non-glossy surface of a tablet?
What is the term for the rough, non-glossy surface of a tablet?
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Study Notes
Manufacturing Basics
- CGMP (Current Good Manufacturing Practice) ensures that products are consistently produced and controlled to the quality standards appropriate to their intended use and as required by the marketing authorization
- CGMP is part of QA (Quality Assurance) which ensures that products are consistently produced and controlled to the quality standards appropriate to their intended use and as required by the marketing authorization
- CGMP comprises of:
- P: Purity - element containing one substance without any other drug tarnishing its existence
- I: Identity - particular substance is the medicine that it claims to be
- Q: Quality - manufacturing quality is conformance to specifications
- S: Strength - testing methods and acceptable ranges for potency of the drug
CGMP History
- AO 43 s. 1999 and AO 153 s. 2004
Manufacturing Plant/Facilities
- Considerations for manufacturing pharmacy plant:
- Demographic (total population, age composition, per capita income, educational level)
- Trade area/traffic (geographical area to assess feasibility of continued clientele)
- Site economics (estimate of potential passers-by/customers)
- Competition (costs for establishment and operation)
- Criteria for manufacturing pharmacy plant:
- Connected with road, rail, and water transports
- Sufficient supply of labor
- Efficient sewage for disposal of water and wastes
- Good and peaceful surroundings; safe
- Sub-soil capable of bearing the load of the building, plant, and equipment
- Sufficient land space requirements, also for parking of transport, and residential accommodation for staff and workers
- Suitable climate (not humid)
CGMP Organization
- Departments involved:
- Research & Development (innovation/new products, pilot)
- Marketing Department (Advertisement/promotions)
- Quality Control Department (Master Batch Records)
- Production Department (produce, accept RM, personnel control)
- Engineering Department (equipment)
- Purchasing Department (procurement)
- Medical Department (personnel, clinical trials)
Stability Testing
- Analytical methods: physical, chemical, biological, and microbiological test characteristics
- Characteristics evaluated:
- Assay value or potency
- Content of products of decomposition
- Physicochemical properties (hardness, disintegration, particulate matter)
- Results of stability testing:
- Storage conditions prominently indicated on the label
- Storage temperatures: cold (2-8°C), refrigerator (no freezing), freezer (-5 to -20°C), deep freezer (-18°C)
Manufacturing Process
- Tablet manufacturing process:
- Coating reasons: aesthetic appeal, enteric-coating, increase palatability, identification, modify release, protection, and stability
- Coating equipment: standard coating pan, perforated coating pan, fluid bed coater
- Capsule manufacturing process:
- Hard gelatin capsules: pin method, preparation, compounding, filling, sealing, polishing/cleaning
- Soft gelatin capsules: plate process, rotary die process, reciprocating die process, Accogel Capsule machine
QC Tests
- QC tests: determine the quality of the finished product
- Types of defects in coating: mottling, sweating, bridging, erosion, cratering, blistering, blooming, blushing, twinning, orange peel
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Description
This quiz covers the various departments found in a pharmaceutical company, including Research and Development, Marketing, Quality Control, Production, Engineering, Purchasing, Medical, and Manufacturing. Learn about the roles and responsibilities of each department in the pharmaceutical industry. Test your knowledge of the different departments and their functions.