Pharmaceutical Aerosols & Pulmonary DD Devices
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Questions and Answers

Describe the mechanism by which the Respimat® Soft Mist™ Inhaler generates an aerosol, contrasting it with both pMDIs and traditional nebulizers, and elaborate why this mechanism leads to reduced oropharyngeal deposition.

Respimat utilizes a spring mechanism to force liquid through nozzles, creating a slow-moving soft mist, unlike pMDIs (propellant-driven spray) and nebulizers (compressed air/ultrasonic break-up). This reduces impaction in the oropharynx.

Discuss the underlying physics of air stream dynamics in jet nebulizers, specifically how the Venturi effect is utilized to achieve aerosolization, and evaluate the limitations of this method in terms of particle size control.

Jet nebulizers use the Venturi effect: high-velocity air through a capillary creates low pressure, drawing the liquid to be aerosolized. Particle size control is limited due to the inherent variability in droplet formation using this method.

Elaborate on the critical design parameters of a multi-dose dry powder inhaler (DPI) reservoir to maintain consistent dose emission, particularly addressing the challenges related to powder flow, moisture uptake, and electrostatic charge accumulation.

Critical parameters include humidity control, smooth internal surfaces to prevent powder adhesion, and anti-static coatings to minimize charge buildup. Consistent powder flow is essential for accurate dosing.

Explain how breath-actuated MDIs synchronize dose delivery with inhalation, detailing the mechanical or electronic mechanisms involved, and analyze the clinical benefits of this synchronization in different patient populations.

<p>Breath-actuated MDIs use sensors (mechanical or electronic) to detect inhalation. This triggers dose release, coordinating with the patient's inspiratory effort. Benefits include improved drug delivery and reduced coordination errors, especially in patients needing help with manually coordinated inhalers.</p> Signup and view all the answers

Describe the 'cold Freon effect' associated with traditional metered-dose inhalers (MDIs) and critically evaluate its impact on pulmonary drug delivery and patient compliance.

<p>The 'cold Freon effect' is the sensation of coldness in the throat due to rapid propellant expansion in traditional MDIs. This can cause coughing, reducing drug inhalation and patient compliance.</p> Signup and view all the answers

Critically compare and contrast the aerosolization mechanisms of ultrasonic and vibrating mesh nebulizers, evaluating their suitability for delivering different types of pharmaceutical formulations (e.g., solutions, suspensions, liposomes).

<p>Ultrasonic nebulizers use high-frequency sound waves to generate aerosol, which can heat the formulation, making them unsuitable for thermolabile drugs (e.g. peptides, DNA). Vibrating mesh nebulizers push liquid through a mesh, which is gentler and preserves the medication, but may be inadequate for suspensions.</p> Signup and view all the answers

Formulate a detailed rationale for the inclusion of carrier excipients, such as lactose or mannitol, in dry powder inhaler (DPI) formulations, specifically addressing their role in enhancing powder flow, dose uniformity, and aerosolization efficiency.

<p>Carrier excipients like lactose improve powder flow by reducing cohesive forces between drug particles, leading to better dose uniformity and more efficient aerosolization during inhalation.</p> Signup and view all the answers

Elucidate the key differences in design and functionality of single-unit dose, multi-unit dose, and multi-dose reservoir dry powder inhalers (DPIs), emphasizing the advantages and disadvantages of each type with respect to dose accuracy, ease of use, and protection against environmental factors.

<p>Single-unit DPIs offer pre-measured doses in capsules, multi-unit DPIs store multiple pre-metered doses, and multi-dose reservoir DPIs meter doses from a bulk powder supply. Single-unit DPIs ensure dose accuracy but require loading; multi-unit DPIs are convenient but may have stability issues; multi-dose reservoir DPIs risk dose variability.</p> Signup and view all the answers

Explain the mechanism by which valved holding chambers (VHCs) improve the efficacy of metered-dose inhalers (MDIs), particularly in patients with poor hand-breath coordination, and detail the aerodynamic principles underlying their functionality.

<p>VHCs create a 'standing aerosol cloud,' allowing patients to inhale at their own pace without needing to coordinate actuation. The one-way valve prevents exhalation back into the chamber, ensuring more drug is available for inhalation, especially helpful for those with poor coordination.</p> Signup and view all the answers

Describe the parameters that define optimal particle size for pulmonary drug delivery, and explain how variations in particle size distribution affect drug deposition patterns within the respiratory tract, from the upper airways to the alveoli.

<p>Optimal particle size is generally 1-5 µm for alveolar deposition. Larger particles deposit in upper airways due to impaction, while very small particles may be exhaled without depositing.</p> Signup and view all the answers

Analyze the challenges associated with delivering peptide or protein therapeutics via nebulization, specifically addressing issues related to maintaining structural integrity, preventing aggregation, and ensuring adequate pulmonary absorption, offering potential formulation strategies.

<p>Challenges include protein denaturation, aggregation, and poor absorption. Strategies involve stabilizing excipients, controlled-temperature nebulization, and absorption enhancers.</p> Signup and view all the answers

Explain the role of the actuator in metered-dose inhalers, and how its design influences the aerosol plume characteristics (e.g., velocity, droplet size, and spray angle) and subsequent drug delivery to the lungs.

<p>The actuator shapes and directs the aerosol plume. Its orifice size and expansion chamber design affect droplet size and velocity. A well-designed actuator optimizes lung deposition and reduces throat impaction.</p> Signup and view all the answers

Compare and contrast the advantages and disadvantages of active versus passive dry powder inhalers (DPIs), focusing on the influence of patient inspiratory effort on drug delivery and the implications for patients with compromised lung function.

<p>Passive DPIs rely solely on patient inhalation, which makes them unsuitable for patients with compromised lung function who are not able to provide the energy to aerosolize the powder. Active DPIs have their own internal supply of energy to aerosolize the powder.</p> Signup and view all the answers

Define the term 'hygroscopic' in the context of pharmaceutical aerosols, and evaluate the impact of hygroscopicity on the stability, performance, and storage requirements of dry powder inhaler (DPI) formulations.

<p>Hygroscopic refers to a substance's tendency to absorb moisture from the air. In DPIs, it can lead to powder clumping, reduced aerosolization efficiency, and changes in drug deposition. Requires careful packaging and storage</p> Signup and view all the answers

Describe the regulatory implications for the design and manufacturing of pharmaceutical aerosols, specifically addressing the requirements for particle size control, dose uniformity, and device reliability, as outlined by regulatory bodies.

<p>Regulatory bodies impose very strict requirements for particle size distribution, delivered dose uniformity, and device reliability. Good manufacturing processes are essential for all aspects of production.</p> Signup and view all the answers

Explain the concept of 'cascade impaction' in aerosol characterization, detailing how it is used to measure the aerodynamic particle size distribution of pharmaceutical aerosols and the significance of this measurement in predicting in vivo drug deposition.

<p>Cascade impaction separates particles by size based on inertial impaction. It measures the aerodynamic particle size distribution, which is essential for predicting drug deposition patterns in the lungs.</p> Signup and view all the answers

Discuss the ethical considerations surrounding the development and use of pulmonary drug delivery devices, specifically addressing issues related to patient access, affordability, and the potential for misuse or environmental impact.

<p>Considerations include ensuring equitable access, managing costs, preventing device misuse, and mitigating environmental harm (e.g., propellant emissions).</p> Signup and view all the answers

Analyze the interplay between formulation science and device engineering in the context of pulmonary drug delivery, providing specific examples of how the properties of the drug and excipients influence the design and performance of inhalation devices.

<p>Formulation influences device design. For instance, suspensions require devices that prevent settling, while hygroscopic powders demand moisture protection. Particle size dictates device aerosolization mechanisms.</p> Signup and view all the answers

Formulate a cohesive strategy for mitigating the impact of the patients' technique (or lack of) with using an inhaler, and how this can affect the drug delivery efficiency when using pulmonary drug delivery devices.

<p>Mitigation strategy should focus on using devices that are easier to use. For example, breath-activated inhalers or nebulizers require limited intervention from the patient. It is also critical to educate the patient on proper inhalation technique.</p> Signup and view all the answers

Imagine there's a novel chemical entity that you are going to deliver to the lungs, and its solubility is poor in aqueous as well as organic solvents. Design a strategy using at least one of the pulmonary drug delivery devices, to effectively administer this novel chemical entity.

<p>In order to deliver a chemical entity with poor solubility in aqueous and organic solvents, use DPIs with micronized drug particles mixed with a carrier excipient for direct delivery to the lungs. Alternatively, create liposomal encapsulation to improve compatibility with lung environment for nebulization.</p> Signup and view all the answers

Explain the advantages and the disadvantages of using pMDIs over DPIs, while elaborating on the patient-related factors that can affect the choice of device.

<p>pMDIs are cost-effective and widely compatible but necessitate hand-breath synchronization. DPIs are breath-actuated, yet inspiration-dependent. Patient considerations like age, dexterity, and inspiratory capacity dictate device selection.</p> Signup and view all the answers

Detail the construction of a modern nebulizer device, while discussing the importance of its components in the device aerosolization performance.

<p>A modern nebulizer consists of a compressor or ultrasonic transducer. The transducer transforms electrical energy to mechanical vibrations, that aerosolize the fluid. Performance is affected by vibration frequency, solution properties, and design of aerosolization chamber.</p> Signup and view all the answers

Define the term, "oropharyngeal deposition," and construct multiple compelling reasons a formulator should minimize this phenomenon.

<p>Oropharyngeal deposition is when the inhaled drug deposits in the mouth and throat. This can cause reduced drug delivery to the lungs, bitter aftertaste, and potential systemic side effects.</p> Signup and view all the answers

Can you come up with situations where systemic availability, rather than local lung concentrations, maybe more desired for pulmonary delivery devices?

<p>Systemic availability is preferred when targeting lung cancer with chemotherapeutics, delivering systemic proteins, or using the lungs as a route for insulin absorption and systemic dispersion. Systemic use of the lungs can also be used for protein and peptide delivery.</p> Signup and view all the answers

How do different disease states affect the efficacy of the medication when delivering a drug via pulmonary route?

<p>Diseases alter airway architecture, mucus production, and epithelial permeability, that affect drug deposition, mucociliary clearance, and absorption. COPD and asthma are particularly affected.</p> Signup and view all the answers

Explain the impact when the lung physiology is affected by age, and elaborate on the strategies that a formulator can use to overcome these issues.

<p>Due to reduced lung capacity and coordination, older patients have decreased inhalation effectiveness; pediatric patients have narrow airways. Using lower dead volume devices, breath-actuated inhalers, and VHCs improve delivery and overcome these issues.</p> Signup and view all the answers

How do surface properties, such as hydrophobicity or charge, of an active ingredient or excipient affect drug-device interaction and emitted dose performance and consistency during inhaled delivery?

<p>Hydrophobic particles can agglomerate, and charged ones adhere to device surfaces, both of which reduce emitted dose and lead to inconsistency. Surface modification minimizes interactions, which will result in improvements.</p> Signup and view all the answers

There exist multiple computational models that can simulate aerosol dynamics in the lungs. Discuss ways on how we can validate the results of these models, and how can these models assist in designing better pulmonary drug delivery devices.

<p>Models are verified via in vitro experiments (cascade impaction), in vivo imaging, and clinical trials. Models help optimize device geometry, predict regional deposition, and refine formulation parameters for enhanced performance, and accelerate device development.</p> Signup and view all the answers

Outline the similarities and differences between how jet nebulizers and vibrating mesh nebulizers generate aerosols, while evaluating how solution characteristics of the suspension, such as viscosity or surface tension, can affect aerosol characteristics in each device.

<p>Jet nebulizers use high-speed air to generate aerosols, while vibrating mesh nebulizers use mechanical vibrations. Changes in viscosity and surface tension affect droplet formation with varied severity based on each device.</p> Signup and view all the answers

How do different propellants affect the environmental lifecycle of the drug, and how can researchers make it more environmentally friendly, while sustaining the efficacy of the treatment?

<p>Propellants are a key consideration in pharmaceutical design and manufacturing. Traditional chlorofluorocarbons (CFCs) are environmentally damaging. Hydrofluoroalkanes (HFAs) are better environmentally. Developers should pursue propellant-free options such as DPIs and Respimat, which can reduce and/ or prevent the use of propellants.</p> Signup and view all the answers

How can a researcher target specific regions of the lung using pulmonary drug delivery devices?

<p>Targeting can be achieved via controlling particle size or shape. Smaller particles reach the alveoli; larger ones deposit in the upper airways. Also, a good inhalation technique affects drug deposition. Finally, targeted molecules can adhere to certain lung cells.</p> Signup and view all the answers

In designing aerosol delivery strategies, discuss the interplay of device resistance and patient inspiratory flow, and discuss how the properties of the chosen device influence the overall success of drug deposition and therapeutic outcomes.

<p>Device resistance affects inspiratory flow. A high-resistance device requires a stronger inspiratory effort, yet if a patient does not have the proper inspiratory flow, it limits lung deposition, and therefore therapeutic outcomes. This is a particular detriment to patients with compromised respiratory function.</p> Signup and view all the answers

Describe the factors that affect aerosol drug therapies when applying inhaled therapies in intubated patients, who are typically mechanically ventilated. Further explain the methods on how to maximize drug deposition.

<p>Factors include ventilator settings (flow, volume), nebulizer placement (inspiratory vs. expiratory limb), and humidification levels. To maximize deposition: pause before exhalation, place the nebulizer close to the patient, and adjust ventilator settings.</p> Signup and view all the answers

If there exists concerns that the delivered dose of a pulmonary drug delivery device is inconsistent, what are the recommended steps to check the emitted dose from the inhaler?

<p>There are a couple of steps recommended to check the emitted dose: dose uniformity testing (HPLC assay), gravimetric analysis (weight of drug emitted), and use dose counters to track medication usage. Also, consider device-specific tests (e.g., cascade impaction for DPIs).</p> Signup and view all the answers

What are the challenges in formulating a stable suspension formulation for a metered-dose inhaler (MDI) and how do these challenges compare/contrast to nebulizer formulation development?

<p>Challenges in this scenario include particle aggregation, valve clogging, and maintaining consistent drug delivery. Inversely, nebulizer formulations need to aerosolize efficiently and maintain sterility.</p> Signup and view all the answers

Explain the role of "priming" in the context of metered-dose inhaler (MDI) usage, and elaborate on the biopharmaceutical implications of not properly priming an MDI device.

<p>Priming is mandatory to make sure the valve is filled with medication, and that consistent doses are administered. Without priming, the first few doses may be inaccurate, affecting therapeutic outcomes.</p> Signup and view all the answers

Why is it important to know the "inertial impaction" properties of drug particles during pulmonary drug delivery design, and what are the device and formulation strategies that can be used to minimize this?

<p>Inertial impaction triggers the deposition of particles in the upper airways (oropharynx). Formulate smaller particles, slow the inspiratory flow rate, use valved holding spacers to reduce this. Also, a good inhalation technique is key!</p> Signup and view all the answers

Develop a plan that merges both metered-dose inhalers (MDIs) and valved holding chambers (VHCs) and show the real-world impact that the integration of these two devices can provide to patients in need.

<p>MDIs provide a fast relief and are portable to travel around with. VHCs are important to space out the delivery of the drug. By spacing out the drug delivery into small consistent doses, this improves lung deposition and reduces coordination challenges.</p> Signup and view all the answers

There is no simple way existing to easily confirm that pediatric patients correctly used their inhalers, and delivered the correct amount of the drug inside their lungs. Design new age technology to confirm usage.

<p>Develop smart inhalers embedded with flow sensors, acoustic monitors, and GPS tracking that link directly into smartphone applications. Parents can use this technology to supervise their children.</p> Signup and view all the answers

Analyze the role of device cleaning and how it impacts the dose delivery from pulmonary drug delivery devices, with an emphasis on long-term performance and prevention of contamination. Provide specific instructions tailored to MDIs and DPIs.

<p>Cleaning is necessary to make sure the valves are uncloggged, prevent accumulation of drug, and sustain proper hygiene. MDIs require regular cleaning of openings with water, when DPIs should remain as dry as possible. Regularity sustains dose consistency and prevents bacterial growth.</p> Signup and view all the answers

Flashcards

What are Pharmaceutical Aerosols?

Pressurized dosage forms emitting a fine dispersion of liquid or solid materials in a gaseous medium upon actuation.

Aerosol Dosage Form Dependence

The container, valve assembly, and propellant (liquefied gas under pressure).

How do propellants affect aerosolization?

The propellant expands and evaporates, forcing the contents out as a fine mist or powder spray.

Types of Pulmonary Drug Delivery Devices

Pressurized metered dose inhalers (pMDI), Dry powder inhalers (DPI), Nebulizers

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What are Metered-Dose Inhalers (MDIs)?

The most popular inhalers for treating local respiratory diseases such as asthma and COPD

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What are the structural components of a conventional pMDI?

Canister, metering valve, actuator, and mouthpiece.

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How does actuation affect the aerosol droplets?

Actuation causes rapid expansion of the propellant, generating aerosol droplets.

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How aerosol cloud is breathed in

Pressing down on the canister releases the drug which is then inhaled into the lungs.

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What are the advantages of Conventional pMDIs?

Simple, portable, inexpensive and convenient for the user.

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What are the disadvantages of Conventional pMDIs?

Require good coordination and technique to actuate the device. High oral deposition.

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What is the Cold Freon® effect?

The cold sensation caused by the rapid expansion of the propellant.

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Actuation force/breath coordination is not suitable for elderly or pediatric users

It senses the patient's inhalation through the actuator and synchronizes dose delivery with it

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Breath-Actuated pMDIs advantages

reduced oropharyngeal deposition

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What are Spacers?

A tube placed at the interface between the patient and the pMDI.

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What are Valved Holding Chambers (VHCs)?

A device with a one-way valve that allows inhalation and prevents exhalation into the chamber.

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Dry powder inhalers (DPIs)

Medication in the form of a dry powder rather than a liquid

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Passive DPIs

Aerosolize by patient inspiration (no breath coordination needed)

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How are individual particles deagglomerated

Airflow shear, particle-particle interactions, particle-device impact

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Multi-Dose Reservoir DPIs

Store powder in bulk with a built-in mechanism to meter individual doses upon actuation.

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Rotahalerâ„¢

The first passive DPIs in the market which are single-dose devices.

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Active DPIs

Actively generate aerosol, reducing dependence on patient effort; improve accuracy.

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Passive DPI - Limitations

Dependence of dose emission on flow rate and rapid airflow can reduce lung dose.

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Nebulizers

Convert liquid into aerosol droplets to produce a respirable cloud suitable for inhalation.

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Nebulizer Advantages

Useful for pediatric, elderly, ventilated, and non-conscious patients. Require little or no coordination

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Jet Nebilizers

Based on Bernoulli's principle

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Vibrating mesh nebulizers

Some can detect patient inspiration

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Respimat Inhaler strengths

Combines MDI and nebulizer advantages

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Study Notes

  • Pharmaceutical aerosols are dosage forms that emit a fine dispersion of liquid and/or solid materials containing active ingredients in a gaseous medium when activated.
  • Aerosols depend on the function of the container, its valve assembly, and the propellant, differing them from other dosage forms.
  • The propellant inside the container forces the content out through the orifice as a fine mist or powder spray when released via valve opening
  • Three commercially available types of pulmonary drug delivery devices: pressurized metered dose inhalers (PMDI), dry powder inhalers (DPI), and nebulizers.

Pulmonary DD Devices

  • Inhalers and nebulizers are types of pulmonary drug delivery (DD) devices.
  • Device types include p-MDIs, DPIs and Nebulisers.
  • Nebulisers include jet nebulizers (active/passive), vibrating mesh nebulizers and ultrasonic nebulizers.
  • pMDIs include conventional pMDI and breath-actuated pMDI.
  • DPIs include single-unit dose DPI, multi-unit dose DPI and multidose DPI.

Metered-Dose Inhalers (MDIs)

  • pMDIs treat local respiratory diseases such as asthma and COPD
  • Structural components of a conventional pMDI: canister, metering valve, actuator
  • The drug is suspended or solubilized in a propellant formulation, which is contained in a canister/valve assembly.
  • Actuation through the metering valve (pressing down on the canister) causes rapid expansion of the propellant to generate aerosol droplets.
  • A pressurized canister contains the medication and is attached to a metering valve linked to an actuator, which delivers the medication.
  • Pressing down on the canister releases the drug in the form of an aerosol cloud, which is then inhaled into the lungs.
  • Uncoordinated use happens if actuation coincides with exhalation

Advantages of pMDIs

  • Small
  • Portable
  • Inexpensive
  • Convenient for the user
  • Suitable for a wide range of drugs

Disadvantages of pMDIs

  • Require good coordination and technique to actuate the device
  • The actuation force/breath coordination is not suitable for elderly or pediatric users
  • High oral deposition (amount reaching the buccal cavity)
  • Limited dose per actuation
  • Cold Freon effect may lead to coughing and reduce ease of use

Cold Freon Effect

  • Cold Freon effect is a sensation caused by the rapid expansion of the propellant, which may lead to coughing and discomfort.

Breath-Actuated MDI

  • Senses the patient's inhalation through the actuator and synchronizes dose delivery with it for "coordinated use".
  • Synchronization can also be achieved via add-on devices (inhalation aids):
  • Add-on devices can include Spacers or Valved Holding Chambers (VHCs).
  • Spacers are extension devices placed at the interface between the patient and the pMDI.
  • Valved Holding Chambers (VHCs) have a one-way valve at the mouthpiece end to allow inhalation and prevent exhalation into the chamber.
  • VHC enables the patient to breathe from a "standing aerosol cloud" that does not require breath coordination
  • Inhalation flow rate is coordinated through the actuator, allowing the patient to actuate the PMDI reliably during inhalation

Advantages of Breath-Actuated pMDIs

  • Reduced oropharyngeal deposition and increased deep lung deposition
  • Provides optimal performance
  • Reduces the cold Freon effect

Cold Freon Effect

  • Can cause coughing or a chilling sensation at the back of the throat
  • Occurs due to the impaction of the delivered dose and the rapid evaporation of any remaining propellant
  • Significantly influences drug delivery efficiency

Dry Powder Inhalers (DPIs)

  • DPIs deliver medication in the form of a dry powder rather than a liquid
  • The drug is mixed with a coarser excipient (lactose, mannitol, trehalose, sucrose, sorbitol, glucose) to which it attaches.
  • Passive DPIs relies on the patient's inspiration to aerosolize dry powder formulations without additional coordination or breath-actuation
  • Passive DPI design accounts for more than 90% of pMDI misuse.

DPI Aerosolization Mechanism

  • Individual particles are deagglomerated by external forces, often caused by airflow shear, particle-particle interactions or particle-device impact.
  • DPI examples: Clickhaler, Multihaler, Diskus, Gyrohaler, Duohaler, Aspirair

DPI Limitations

  • Strong interparticle forces make DPI drug delivery highly dependent on inspiratory flow rate (inhalation strength and duration)
  • Rapid airflow increases the chances of oropharyngeal deposition and reduces the dose delivered to the lungs
  • Passive DPIs are unsuitable for asthma or COPD patients who already struggle to breathe due to high resistances.
  • Moisture uptake can pose stability issues.
  • High development costs.

Classification of DPIs

  • DPIs are classified based on which of these factors: Number of doses they can carry, patient's contribution to aerosolizing the powder, or mechanism of powder dispersion.

DPI Single-Unit Dose DPIs

  • The dose is pre-measured during manufacture and supplied in individual capsules
  • Before administration, the patient loads the device with one capsule for a single dose delivery.
  • These can be either disposable or reusable

DPI Multi-Unit Dose DPIs

  • Use factory-metered and sealed doses packaged so the device can hold multiple doses simultaneously without requiring reloading.
  • The packaging typically consists of replaceable disks, cartridges or strips of foil-polymer blister packaging

DPI Multi-Dose (Reservoir) DPIs

  • Store the powder in bulk and have a built-in mechanism to meter individual doses upon actuation.
  • Challenges include dependence of dose emission on flow rate, and moisture uptake from patient exhalation or environmental humidity affecting the reservoir.
  • DPIs can be classified as passively or actively-actuated devices based on their mechanism for powder aerosolization.

Active DPIs

  • Actively generate the aerosol, reducing dependence on patient inhalation while improving accuracy and reproducibility of the delivered dose.
  • "Active DPIs" useful when the patient's own inspiratory capability is compromised.
  • Assistance comes in the form of pressurized/compressed air or vibrations generated by a piezoelectric transducer An example of this device the: Spiros® DPI device
  • Has a battery-powered motor that disperses powder by impaction of a rotating impeller to generate aerosol from the powder bed, activated by a low breathing rate which makes it convenient for asthmatic patients.

DPI Particle Deagglomeration

  • To aerosolize drug powder, individual particles must be deagglomerated by external forces such as: Airflow shear, Particle-particle interactions, or Particle-device impaction
  • Devices that use high-speed airflow for deagglomeration: Clickhaler, Multihaler or Diskus
  • Devices that rely on particle impaction for deagglomeration: Turbuhaler and Spinhaler

Nebulizers

  • Nebulizers convert a liquid into aerosol droplets (1-5 µm) to produce a respirable cloud suitable for inhalation
  • They utilize compressed air or ultrasonic power to break up a drug-loaded formulation into inhabitable aerosol droplets

Nebulizer Key Features

  • Widely used at home and in hospitals.
  • Require little or no coordination for effective use.
  • Normally loaded with the formulation before each treatment and operate continuously once loaded.

Nebulizer Advantages

  • Require little or no coordination on the part of the patient
  • Useful for pediatric, elderly, ventilated, and non-conscious patients
  • Offer smaller sizes, improved aerosol performance, and delivery efficiency

Nebulizer Disadvantages

  • Cumbersome and require either compressed air or an electrical supply
  • Bulkier and require longer administration time
  • Expensive, with lower delivery efficiency and inter-brand variability

Nebulizer Types

  • Jet Nebulizers are based on Venturi's principle: fluid pressure decreases as it passes through a narrow sectional area, and can moves air stream through a small capillary tube at high velocity, creating low pressure that drives the liquid to be aerosolized up the capillary tube.
  • Ultrasonic Nebulizers work by vibrating a piezoelectric crystal at high frequency, generating sound waves that break the liquid into small aerosol droplets.
  • Not suitable to nebulize thermolabile peptides or DNA, as they increase the temperature of the nebulized drug solution.
  • Vibrating Mesh Nebulizers use ultrasonics to generate droplets that are pushed through a static or vibrating mesh or plate to form a cloud prior to inhalation, or may incorporate sensing devices to detect the patient's inspiration for breath-enhanced, breath-activated, or breath-integrated systems.

Respimat® Key Features

  • Small, portable, multidose inhaler with no need for power supply (like pMDIs)
  • Aerosolizes propellant-free drug solutions as a soft mist (like nebulizers), reducing oropharyngeal deposition
  • Uses a spring mechanism to push liquid through nozzles, generating a slow mist aerosol over 1 to 1.5 seconds
  • Improves coordination between actuation and inhalation, reducing throat impact

Respimat® Advantages

  • Lung deposition in adults averages 40%
  • Not dependent on propellants or inspiratory effort (unlike pMDIs and DPIs)
  • Does not require a spacer, battery, or electrical power source
  • Drug is in solution, rather than suspension, so shaking is not required
  • Requires some coordination of actuation and inspiration, which may limit use in very young children

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Description

Pharmaceutical aerosols deliver medication as a fine mist or powder using propellants. Pulmonary drug delivery devices, including inhalers and nebulizers, target the lungs. Different types of nebulizers and inhalers are available for drug delivery.

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