Podcast
Questions and Answers
Describe the mechanism by which the Respimat® Soft Mist™ Inhaler generates an aerosol, contrasting it with both pMDIs and traditional nebulizers, and elaborate why this mechanism leads to reduced oropharyngeal deposition.
Describe the mechanism by which the Respimat® Soft Mist™ Inhaler generates an aerosol, contrasting it with both pMDIs and traditional nebulizers, and elaborate why this mechanism leads to reduced oropharyngeal deposition.
Respimat utilizes a spring mechanism to force liquid through nozzles, creating a slow-moving soft mist, unlike pMDIs (propellant-driven spray) and nebulizers (compressed air/ultrasonic break-up). This reduces impaction in the oropharynx.
Discuss the underlying physics of air stream dynamics in jet nebulizers, specifically how the Venturi effect is utilized to achieve aerosolization, and evaluate the limitations of this method in terms of particle size control.
Discuss the underlying physics of air stream dynamics in jet nebulizers, specifically how the Venturi effect is utilized to achieve aerosolization, and evaluate the limitations of this method in terms of particle size control.
Jet nebulizers use the Venturi effect: high-velocity air through a capillary creates low pressure, drawing the liquid to be aerosolized. Particle size control is limited due to the inherent variability in droplet formation using this method.
Elaborate on the critical design parameters of a multi-dose dry powder inhaler (DPI) reservoir to maintain consistent dose emission, particularly addressing the challenges related to powder flow, moisture uptake, and electrostatic charge accumulation.
Elaborate on the critical design parameters of a multi-dose dry powder inhaler (DPI) reservoir to maintain consistent dose emission, particularly addressing the challenges related to powder flow, moisture uptake, and electrostatic charge accumulation.
Critical parameters include humidity control, smooth internal surfaces to prevent powder adhesion, and anti-static coatings to minimize charge buildup. Consistent powder flow is essential for accurate dosing.
Explain how breath-actuated MDIs synchronize dose delivery with inhalation, detailing the mechanical or electronic mechanisms involved, and analyze the clinical benefits of this synchronization in different patient populations.
Explain how breath-actuated MDIs synchronize dose delivery with inhalation, detailing the mechanical or electronic mechanisms involved, and analyze the clinical benefits of this synchronization in different patient populations.
Describe the 'cold Freon effect' associated with traditional metered-dose inhalers (MDIs) and critically evaluate its impact on pulmonary drug delivery and patient compliance.
Describe the 'cold Freon effect' associated with traditional metered-dose inhalers (MDIs) and critically evaluate its impact on pulmonary drug delivery and patient compliance.
Critically compare and contrast the aerosolization mechanisms of ultrasonic and vibrating mesh nebulizers, evaluating their suitability for delivering different types of pharmaceutical formulations (e.g., solutions, suspensions, liposomes).
Critically compare and contrast the aerosolization mechanisms of ultrasonic and vibrating mesh nebulizers, evaluating their suitability for delivering different types of pharmaceutical formulations (e.g., solutions, suspensions, liposomes).
Formulate a detailed rationale for the inclusion of carrier excipients, such as lactose or mannitol, in dry powder inhaler (DPI) formulations, specifically addressing their role in enhancing powder flow, dose uniformity, and aerosolization efficiency.
Formulate a detailed rationale for the inclusion of carrier excipients, such as lactose or mannitol, in dry powder inhaler (DPI) formulations, specifically addressing their role in enhancing powder flow, dose uniformity, and aerosolization efficiency.
Elucidate the key differences in design and functionality of single-unit dose, multi-unit dose, and multi-dose reservoir dry powder inhalers (DPIs), emphasizing the advantages and disadvantages of each type with respect to dose accuracy, ease of use, and protection against environmental factors.
Elucidate the key differences in design and functionality of single-unit dose, multi-unit dose, and multi-dose reservoir dry powder inhalers (DPIs), emphasizing the advantages and disadvantages of each type with respect to dose accuracy, ease of use, and protection against environmental factors.
Explain the mechanism by which valved holding chambers (VHCs) improve the efficacy of metered-dose inhalers (MDIs), particularly in patients with poor hand-breath coordination, and detail the aerodynamic principles underlying their functionality.
Explain the mechanism by which valved holding chambers (VHCs) improve the efficacy of metered-dose inhalers (MDIs), particularly in patients with poor hand-breath coordination, and detail the aerodynamic principles underlying their functionality.
Describe the parameters that define optimal particle size for pulmonary drug delivery, and explain how variations in particle size distribution affect drug deposition patterns within the respiratory tract, from the upper airways to the alveoli.
Describe the parameters that define optimal particle size for pulmonary drug delivery, and explain how variations in particle size distribution affect drug deposition patterns within the respiratory tract, from the upper airways to the alveoli.
Analyze the challenges associated with delivering peptide or protein therapeutics via nebulization, specifically addressing issues related to maintaining structural integrity, preventing aggregation, and ensuring adequate pulmonary absorption, offering potential formulation strategies.
Analyze the challenges associated with delivering peptide or protein therapeutics via nebulization, specifically addressing issues related to maintaining structural integrity, preventing aggregation, and ensuring adequate pulmonary absorption, offering potential formulation strategies.
Explain the role of the actuator in metered-dose inhalers, and how its design influences the aerosol plume characteristics (e.g., velocity, droplet size, and spray angle) and subsequent drug delivery to the lungs.
Explain the role of the actuator in metered-dose inhalers, and how its design influences the aerosol plume characteristics (e.g., velocity, droplet size, and spray angle) and subsequent drug delivery to the lungs.
Compare and contrast the advantages and disadvantages of active versus passive dry powder inhalers (DPIs), focusing on the influence of patient inspiratory effort on drug delivery and the implications for patients with compromised lung function.
Compare and contrast the advantages and disadvantages of active versus passive dry powder inhalers (DPIs), focusing on the influence of patient inspiratory effort on drug delivery and the implications for patients with compromised lung function.
Define the term 'hygroscopic' in the context of pharmaceutical aerosols, and evaluate the impact of hygroscopicity on the stability, performance, and storage requirements of dry powder inhaler (DPI) formulations.
Define the term 'hygroscopic' in the context of pharmaceutical aerosols, and evaluate the impact of hygroscopicity on the stability, performance, and storage requirements of dry powder inhaler (DPI) formulations.
Describe the regulatory implications for the design and manufacturing of pharmaceutical aerosols, specifically addressing the requirements for particle size control, dose uniformity, and device reliability, as outlined by regulatory bodies.
Describe the regulatory implications for the design and manufacturing of pharmaceutical aerosols, specifically addressing the requirements for particle size control, dose uniformity, and device reliability, as outlined by regulatory bodies.
Explain the concept of 'cascade impaction' in aerosol characterization, detailing how it is used to measure the aerodynamic particle size distribution of pharmaceutical aerosols and the significance of this measurement in predicting in vivo drug deposition.
Explain the concept of 'cascade impaction' in aerosol characterization, detailing how it is used to measure the aerodynamic particle size distribution of pharmaceutical aerosols and the significance of this measurement in predicting in vivo drug deposition.
Discuss the ethical considerations surrounding the development and use of pulmonary drug delivery devices, specifically addressing issues related to patient access, affordability, and the potential for misuse or environmental impact.
Discuss the ethical considerations surrounding the development and use of pulmonary drug delivery devices, specifically addressing issues related to patient access, affordability, and the potential for misuse or environmental impact.
Analyze the interplay between formulation science and device engineering in the context of pulmonary drug delivery, providing specific examples of how the properties of the drug and excipients influence the design and performance of inhalation devices.
Analyze the interplay between formulation science and device engineering in the context of pulmonary drug delivery, providing specific examples of how the properties of the drug and excipients influence the design and performance of inhalation devices.
Formulate a cohesive strategy for mitigating the impact of the patients' technique (or lack of) with using an inhaler, and how this can affect the drug delivery efficiency when using pulmonary drug delivery devices.
Formulate a cohesive strategy for mitigating the impact of the patients' technique (or lack of) with using an inhaler, and how this can affect the drug delivery efficiency when using pulmonary drug delivery devices.
Imagine there's a novel chemical entity that you are going to deliver to the lungs, and its solubility is poor in aqueous as well as organic solvents. Design a strategy using at least one of the pulmonary drug delivery devices, to effectively administer this novel chemical entity.
Imagine there's a novel chemical entity that you are going to deliver to the lungs, and its solubility is poor in aqueous as well as organic solvents. Design a strategy using at least one of the pulmonary drug delivery devices, to effectively administer this novel chemical entity.
Explain the advantages and the disadvantages of using pMDIs over DPIs, while elaborating on the patient-related factors that can affect the choice of device.
Explain the advantages and the disadvantages of using pMDIs over DPIs, while elaborating on the patient-related factors that can affect the choice of device.
Detail the construction of a modern nebulizer device, while discussing the importance of its components in the device aerosolization performance.
Detail the construction of a modern nebulizer device, while discussing the importance of its components in the device aerosolization performance.
Define the term, "oropharyngeal deposition," and construct multiple compelling reasons a formulator should minimize this phenomenon.
Define the term, "oropharyngeal deposition," and construct multiple compelling reasons a formulator should minimize this phenomenon.
Can you come up with situations where systemic availability, rather than local lung concentrations, maybe more desired for pulmonary delivery devices?
Can you come up with situations where systemic availability, rather than local lung concentrations, maybe more desired for pulmonary delivery devices?
How do different disease states affect the efficacy of the medication when delivering a drug via pulmonary route?
How do different disease states affect the efficacy of the medication when delivering a drug via pulmonary route?
Explain the impact when the lung physiology is affected by age, and elaborate on the strategies that a formulator can use to overcome these issues.
Explain the impact when the lung physiology is affected by age, and elaborate on the strategies that a formulator can use to overcome these issues.
How do surface properties, such as hydrophobicity or charge, of an active ingredient or excipient affect drug-device interaction and emitted dose performance and consistency during inhaled delivery?
How do surface properties, such as hydrophobicity or charge, of an active ingredient or excipient affect drug-device interaction and emitted dose performance and consistency during inhaled delivery?
There exist multiple computational models that can simulate aerosol dynamics in the lungs. Discuss ways on how we can validate the results of these models, and how can these models assist in designing better pulmonary drug delivery devices.
There exist multiple computational models that can simulate aerosol dynamics in the lungs. Discuss ways on how we can validate the results of these models, and how can these models assist in designing better pulmonary drug delivery devices.
Outline the similarities and differences between how jet nebulizers and vibrating mesh nebulizers generate aerosols, while evaluating how solution characteristics of the suspension, such as viscosity or surface tension, can affect aerosol characteristics in each device.
Outline the similarities and differences between how jet nebulizers and vibrating mesh nebulizers generate aerosols, while evaluating how solution characteristics of the suspension, such as viscosity or surface tension, can affect aerosol characteristics in each device.
How do different propellants affect the environmental lifecycle of the drug, and how can researchers make it more environmentally friendly, while sustaining the efficacy of the treatment?
How do different propellants affect the environmental lifecycle of the drug, and how can researchers make it more environmentally friendly, while sustaining the efficacy of the treatment?
How can a researcher target specific regions of the lung using pulmonary drug delivery devices?
How can a researcher target specific regions of the lung using pulmonary drug delivery devices?
In designing aerosol delivery strategies, discuss the interplay of device resistance and patient inspiratory flow, and discuss how the properties of the chosen device influence the overall success of drug deposition and therapeutic outcomes.
In designing aerosol delivery strategies, discuss the interplay of device resistance and patient inspiratory flow, and discuss how the properties of the chosen device influence the overall success of drug deposition and therapeutic outcomes.
Describe the factors that affect aerosol drug therapies when applying inhaled therapies in intubated patients, who are typically mechanically ventilated. Further explain the methods on how to maximize drug deposition.
Describe the factors that affect aerosol drug therapies when applying inhaled therapies in intubated patients, who are typically mechanically ventilated. Further explain the methods on how to maximize drug deposition.
If there exists concerns that the delivered dose of a pulmonary drug delivery device is inconsistent, what are the recommended steps to check the emitted dose from the inhaler?
If there exists concerns that the delivered dose of a pulmonary drug delivery device is inconsistent, what are the recommended steps to check the emitted dose from the inhaler?
What are the challenges in formulating a stable suspension formulation for a metered-dose inhaler (MDI) and how do these challenges compare/contrast to nebulizer formulation development?
What are the challenges in formulating a stable suspension formulation for a metered-dose inhaler (MDI) and how do these challenges compare/contrast to nebulizer formulation development?
Explain the role of "priming" in the context of metered-dose inhaler (MDI) usage, and elaborate on the biopharmaceutical implications of not properly priming an MDI device.
Explain the role of "priming" in the context of metered-dose inhaler (MDI) usage, and elaborate on the biopharmaceutical implications of not properly priming an MDI device.
Why is it important to know the "inertial impaction" properties of drug particles during pulmonary drug delivery design, and what are the device and formulation strategies that can be used to minimize this?
Why is it important to know the "inertial impaction" properties of drug particles during pulmonary drug delivery design, and what are the device and formulation strategies that can be used to minimize this?
Develop a plan that merges both metered-dose inhalers (MDIs) and valved holding chambers (VHCs) and show the real-world impact that the integration of these two devices can provide to patients in need.
Develop a plan that merges both metered-dose inhalers (MDIs) and valved holding chambers (VHCs) and show the real-world impact that the integration of these two devices can provide to patients in need.
There is no simple way existing to easily confirm that pediatric patients correctly used their inhalers, and delivered the correct amount of the drug inside their lungs. Design new age technology to confirm usage.
There is no simple way existing to easily confirm that pediatric patients correctly used their inhalers, and delivered the correct amount of the drug inside their lungs. Design new age technology to confirm usage.
Analyze the role of device cleaning and how it impacts the dose delivery from pulmonary drug delivery devices, with an emphasis on long-term performance and prevention of contamination. Provide specific instructions tailored to MDIs and DPIs.
Analyze the role of device cleaning and how it impacts the dose delivery from pulmonary drug delivery devices, with an emphasis on long-term performance and prevention of contamination. Provide specific instructions tailored to MDIs and DPIs.
Flashcards
What are Pharmaceutical Aerosols?
What are Pharmaceutical Aerosols?
Pressurized dosage forms emitting a fine dispersion of liquid or solid materials in a gaseous medium upon actuation.
Aerosol Dosage Form Dependence
Aerosol Dosage Form Dependence
The container, valve assembly, and propellant (liquefied gas under pressure).
How do propellants affect aerosolization?
How do propellants affect aerosolization?
The propellant expands and evaporates, forcing the contents out as a fine mist or powder spray.
Types of Pulmonary Drug Delivery Devices
Types of Pulmonary Drug Delivery Devices
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What are Metered-Dose Inhalers (MDIs)?
What are Metered-Dose Inhalers (MDIs)?
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What are the structural components of a conventional pMDI?
What are the structural components of a conventional pMDI?
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How does actuation affect the aerosol droplets?
How does actuation affect the aerosol droplets?
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How aerosol cloud is breathed in
How aerosol cloud is breathed in
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What are the advantages of Conventional pMDIs?
What are the advantages of Conventional pMDIs?
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What are the disadvantages of Conventional pMDIs?
What are the disadvantages of Conventional pMDIs?
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What is the Cold Freon® effect?
What is the Cold Freon® effect?
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Actuation force/breath coordination is not suitable for elderly or pediatric users
Actuation force/breath coordination is not suitable for elderly or pediatric users
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Breath-Actuated pMDIs advantages
Breath-Actuated pMDIs advantages
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What are Spacers?
What are Spacers?
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What are Valved Holding Chambers (VHCs)?
What are Valved Holding Chambers (VHCs)?
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Dry powder inhalers (DPIs)
Dry powder inhalers (DPIs)
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Passive DPIs
Passive DPIs
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How are individual particles deagglomerated
How are individual particles deagglomerated
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Multi-Dose Reservoir DPIs
Multi-Dose Reservoir DPIs
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Rotahalerâ„¢
Rotahalerâ„¢
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Active DPIs
Active DPIs
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Passive DPI - Limitations
Passive DPI - Limitations
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Nebulizers
Nebulizers
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Nebulizer Advantages
Nebulizer Advantages
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Jet Nebilizers
Jet Nebilizers
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Vibrating mesh nebulizers
Vibrating mesh nebulizers
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Respimat Inhaler strengths
Respimat Inhaler strengths
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Study Notes
- Pharmaceutical aerosols are dosage forms that emit a fine dispersion of liquid and/or solid materials containing active ingredients in a gaseous medium when activated.
- Aerosols depend on the function of the container, its valve assembly, and the propellant, differing them from other dosage forms.
- The propellant inside the container forces the content out through the orifice as a fine mist or powder spray when released via valve opening
- Three commercially available types of pulmonary drug delivery devices: pressurized metered dose inhalers (PMDI), dry powder inhalers (DPI), and nebulizers.
Pulmonary DD Devices
- Inhalers and nebulizers are types of pulmonary drug delivery (DD) devices.
- Device types include p-MDIs, DPIs and Nebulisers.
- Nebulisers include jet nebulizers (active/passive), vibrating mesh nebulizers and ultrasonic nebulizers.
- pMDIs include conventional pMDI and breath-actuated pMDI.
- DPIs include single-unit dose DPI, multi-unit dose DPI and multidose DPI.
Metered-Dose Inhalers (MDIs)
- pMDIs treat local respiratory diseases such as asthma and COPD
- Structural components of a conventional pMDI: canister, metering valve, actuator
- The drug is suspended or solubilized in a propellant formulation, which is contained in a canister/valve assembly.
- Actuation through the metering valve (pressing down on the canister) causes rapid expansion of the propellant to generate aerosol droplets.
- A pressurized canister contains the medication and is attached to a metering valve linked to an actuator, which delivers the medication.
- Pressing down on the canister releases the drug in the form of an aerosol cloud, which is then inhaled into the lungs.
- Uncoordinated use happens if actuation coincides with exhalation
Advantages of pMDIs
- Small
- Portable
- Inexpensive
- Convenient for the user
- Suitable for a wide range of drugs
Disadvantages of pMDIs
- Require good coordination and technique to actuate the device
- The actuation force/breath coordination is not suitable for elderly or pediatric users
- High oral deposition (amount reaching the buccal cavity)
- Limited dose per actuation
- Cold Freon effect may lead to coughing and reduce ease of use
Cold Freon Effect
- Cold Freon effect is a sensation caused by the rapid expansion of the propellant, which may lead to coughing and discomfort.
Breath-Actuated MDI
- Senses the patient's inhalation through the actuator and synchronizes dose delivery with it for "coordinated use".
- Synchronization can also be achieved via add-on devices (inhalation aids):
- Add-on devices can include Spacers or Valved Holding Chambers (VHCs).
- Spacers are extension devices placed at the interface between the patient and the pMDI.
- Valved Holding Chambers (VHCs) have a one-way valve at the mouthpiece end to allow inhalation and prevent exhalation into the chamber.
- VHC enables the patient to breathe from a "standing aerosol cloud" that does not require breath coordination
- Inhalation flow rate is coordinated through the actuator, allowing the patient to actuate the PMDI reliably during inhalation
Advantages of Breath-Actuated pMDIs
- Reduced oropharyngeal deposition and increased deep lung deposition
- Provides optimal performance
- Reduces the cold Freon effect
Cold Freon Effect
- Can cause coughing or a chilling sensation at the back of the throat
- Occurs due to the impaction of the delivered dose and the rapid evaporation of any remaining propellant
- Significantly influences drug delivery efficiency
Dry Powder Inhalers (DPIs)
- DPIs deliver medication in the form of a dry powder rather than a liquid
- The drug is mixed with a coarser excipient (lactose, mannitol, trehalose, sucrose, sorbitol, glucose) to which it attaches.
- Passive DPIs relies on the patient's inspiration to aerosolize dry powder formulations without additional coordination or breath-actuation
- Passive DPI design accounts for more than 90% of pMDI misuse.
DPI Aerosolization Mechanism
- Individual particles are deagglomerated by external forces, often caused by airflow shear, particle-particle interactions or particle-device impact.
- DPI examples: Clickhaler, Multihaler, Diskus, Gyrohaler, Duohaler, Aspirair
DPI Limitations
- Strong interparticle forces make DPI drug delivery highly dependent on inspiratory flow rate (inhalation strength and duration)
- Rapid airflow increases the chances of oropharyngeal deposition and reduces the dose delivered to the lungs
- Passive DPIs are unsuitable for asthma or COPD patients who already struggle to breathe due to high resistances.
- Moisture uptake can pose stability issues.
- High development costs.
Classification of DPIs
- DPIs are classified based on which of these factors: Number of doses they can carry, patient's contribution to aerosolizing the powder, or mechanism of powder dispersion.
DPI Single-Unit Dose DPIs
- The dose is pre-measured during manufacture and supplied in individual capsules
- Before administration, the patient loads the device with one capsule for a single dose delivery.
- These can be either disposable or reusable
DPI Multi-Unit Dose DPIs
- Use factory-metered and sealed doses packaged so the device can hold multiple doses simultaneously without requiring reloading.
- The packaging typically consists of replaceable disks, cartridges or strips of foil-polymer blister packaging
DPI Multi-Dose (Reservoir) DPIs
- Store the powder in bulk and have a built-in mechanism to meter individual doses upon actuation.
- Challenges include dependence of dose emission on flow rate, and moisture uptake from patient exhalation or environmental humidity affecting the reservoir.
- DPIs can be classified as passively or actively-actuated devices based on their mechanism for powder aerosolization.
Active DPIs
- Actively generate the aerosol, reducing dependence on patient inhalation while improving accuracy and reproducibility of the delivered dose.
- "Active DPIs" useful when the patient's own inspiratory capability is compromised.
- Assistance comes in the form of pressurized/compressed air or vibrations generated by a piezoelectric transducer An example of this device the: Spiros® DPI device
- Has a battery-powered motor that disperses powder by impaction of a rotating impeller to generate aerosol from the powder bed, activated by a low breathing rate which makes it convenient for asthmatic patients.
DPI Particle Deagglomeration
- To aerosolize drug powder, individual particles must be deagglomerated by external forces such as: Airflow shear, Particle-particle interactions, or Particle-device impaction
- Devices that use high-speed airflow for deagglomeration: Clickhaler, Multihaler or Diskus
- Devices that rely on particle impaction for deagglomeration: Turbuhaler and Spinhaler
Nebulizers
- Nebulizers convert a liquid into aerosol droplets (1-5 µm) to produce a respirable cloud suitable for inhalation
- They utilize compressed air or ultrasonic power to break up a drug-loaded formulation into inhabitable aerosol droplets
Nebulizer Key Features
- Widely used at home and in hospitals.
- Require little or no coordination for effective use.
- Normally loaded with the formulation before each treatment and operate continuously once loaded.
Nebulizer Advantages
- Require little or no coordination on the part of the patient
- Useful for pediatric, elderly, ventilated, and non-conscious patients
- Offer smaller sizes, improved aerosol performance, and delivery efficiency
Nebulizer Disadvantages
- Cumbersome and require either compressed air or an electrical supply
- Bulkier and require longer administration time
- Expensive, with lower delivery efficiency and inter-brand variability
Nebulizer Types
- Jet Nebulizers are based on Venturi's principle: fluid pressure decreases as it passes through a narrow sectional area, and can moves air stream through a small capillary tube at high velocity, creating low pressure that drives the liquid to be aerosolized up the capillary tube.
- Ultrasonic Nebulizers work by vibrating a piezoelectric crystal at high frequency, generating sound waves that break the liquid into small aerosol droplets.
- Not suitable to nebulize thermolabile peptides or DNA, as they increase the temperature of the nebulized drug solution.
- Vibrating Mesh Nebulizers use ultrasonics to generate droplets that are pushed through a static or vibrating mesh or plate to form a cloud prior to inhalation, or may incorporate sensing devices to detect the patient's inspiration for breath-enhanced, breath-activated, or breath-integrated systems.
Respimat® Key Features
- Small, portable, multidose inhaler with no need for power supply (like pMDIs)
- Aerosolizes propellant-free drug solutions as a soft mist (like nebulizers), reducing oropharyngeal deposition
- Uses a spring mechanism to push liquid through nozzles, generating a slow mist aerosol over 1 to 1.5 seconds
- Improves coordination between actuation and inhalation, reducing throat impact
Respimat® Advantages
- Lung deposition in adults averages 40%
- Not dependent on propellants or inspiratory effort (unlike pMDIs and DPIs)
- Does not require a spacer, battery, or electrical power source
- Drug is in solution, rather than suspension, so shaking is not required
- Requires some coordination of actuation and inspiration, which may limit use in very young children
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Description
Pharmaceutical aerosols deliver medication as a fine mist or powder using propellants. Pulmonary drug delivery devices, including inhalers and nebulizers, target the lungs. Different types of nebulizers and inhalers are available for drug delivery.